Moulding oven for refractory bricks

By introducing a movable load-bearing structure and driving mechanism into the molding and drying furnace for refractory bricks, the safety and efficiency issues of manually removing brick blanks have been solved, realizing automated removal and layered load-bearing, which is suitable for mass production.

CN224455388UActive Publication Date: 2026-07-03ZHENGZHOU KENUO NEW MATERIAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENGZHOU KENUO NEW MATERIAL CO LTD
Filing Date
2025-07-08
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

The existing refractory brick sintering furnace has its support plate fixed inside, which requires manual removal after sintering, posing a safety hazard and low efficiency.

Method used

A molding and drying furnace for refractory bricks is designed, which adopts a movable load-bearing structure and linear track, combined with a drive mechanism, to realize the automatic removal of refractory bricks. Through layered load-bearing design and adjustable connecting columns, it is convenient to place bricks of different sizes.

Benefits of technology

It enables automated removal of refractory bricks, improves operational safety and loading/unloading efficiency, is suitable for mass production, and ensures sintering quality and uniform heating.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a kind of forming ovens for refractory bricks, it is related to the field of refractory brick production, to solve the problem that it is more troublesome when refractory brick is sintered and needs to be taken out from the inside of sintering furnace by artificial in prior art.The sintering furnace is internally provided with furnace cavity, rectangular through slot is arranged between the lower end middle part of the inside of furnace cavity and the upper end surface of ground platform, the upper end surface of ground platform is fixedly connected with straight line track in the middle part of the lower end of rectangular through slot, mobile platform is arranged in the lower end of furnace cavity, heat insulation support seat is fixedly connected in the lower end of rectangular through slot, two parallel support plates are fixedly connected in the front and rear ends of the middle part of the lower end surface of heat insulation support seat, track wheel is rotatably connected between two parallel support plates, by setting movable mobile platform, cooperate with straight line track and driving mechanism, the automatic moving out function after refractory brick sintering is realized, the dangerous operation of manual entering high-temperature furnace cavity to pick up is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of refractory brick production, specifically a molding and drying furnace for refractory bricks. Background Technology

[0002] Refractory bricks are a special building material designed to withstand high-temperature environments. They are typically made of inorganic non-metallic materials with a refractoriness of not less than 1580℃. Their main components include high-melting-point oxides such as alumina, silicon dioxide, magnesium oxide, and zirconium oxide, or non-oxides such as silicon carbide and carbon. They are produced through batching, molding, drying, and high-temperature firing.

[0003] For example, CN110671926B discloses a sintering method for a refractory brick sintering furnace, including a base plate. A sintering furnace body is fixedly connected to the top of the base plate. A furnace door is movably connected to the front surface of the sintering furnace body. A base is movably connected to the bottom of the inner cavity of the sintering furnace body. An mounting plate is fixedly connected to the top of the base. A first bearing plate is movably connected to the top of the mounting plate. First support rods are fixedly connected to the four corners of the top of the first bearing plate. First slots are provided on opposite sides of the front and rear first support rods. This invention, through the coordinated use of a base plate, mounting plate, first support rods, second sleeve, third bearing plate, placement mechanism, bearing mechanism, base, sintering furnace body, and furnace door, solves the problems of low processing efficiency and poor processing effect in existing refractory brick sintering furnace structures. This refractory brick sintering furnace structure has the advantages of high processing efficiency and good processing effect, and is worthy of promotion.

[0004] However, in the above technology, the bearing plate is fixed inside the sintering furnace, and after the refractory bricks are sintered, they need to be manually removed from the sintering furnace, which is quite troublesome; therefore, the market urgently needs to develop a molding and drying furnace for refractory bricks to help people solve the existing problems. Utility Model Content

[0005] The purpose of this utility model is to provide a molding and drying furnace for refractory bricks, so as to solve the problem mentioned in the background art that the supporting plate is fixed inside the sintering furnace, and the refractory bricks need to be manually removed from the sintering furnace after sintering, which is quite troublesome.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a molding and drying furnace for refractory bricks, comprising a sintering furnace, wherein a furnace cavity is provided inside the sintering furnace, the lower end of the sintering furnace is fixed to a platform, a rectangular through groove is provided between the lower middle part of the furnace cavity and the upper surface of the platform, and linear tracks are fixedly connected to both sides of the upper surface of the platform and the lower middle part of the rectangular through groove, a movable platform is provided at the lower end of the furnace cavity, and a heat-insulating support base is fixedly connected to the lower end of the movable platform and the rectangular through groove, and two parallel support plates are fixedly connected to the front and rear ends of both sides of the lower middle part of the heat-insulating support base, and track wheels are rotatably connected between the two parallel support plates, and two middle-layer bearing plates are connected to the upper end of the movable platform, and a top-layer bearing plate is connected to the upper end of the two middle-layer bearing plates.

[0007] Preferably, the heat insulation support base is supported on two straight tracks by four track wheels, and the track wheels are rotatably connected to the two support plates by a rotating shaft.

[0008] Preferably, a drive motor is fixedly connected to the inner side of each of the two parallel support plates on both sides of the lower end face of the heat insulation support base, and one end of the rotating shaft of the middle of the two track wheels on the lower end face of the heat insulation support base is connected to the output shaft of the two drive motors respectively through a coupling.

[0009] Preferably, the front and rear ends of the upper surface of the moving platform and the middle support plate are fixedly connected to the first threaded post, and the front and rear ends of the lower surface of the middle support plate and the top support plate are fixedly connected to the second threaded post. The first and second threaded posts that are perpendicularly adjacent between the moving platform and the middle support plate, between the two middle support plates, and between the middle support plate and the top support plate are all connected by double rotating pipe connecting posts.

[0010] Preferably, the dual-pipe connecting column includes a first internally threaded pipe and a second internally threaded pipe, the first internally threaded pipe is vertically disposed at the upper end of the second internally threaded pipe, and the lower end of the first internally threaded pipe and the upper end of the second internally threaded pipe are rotatably connected by a connecting shaft.

[0011] Preferably, the first internally threaded tube is fitted onto the second threaded post and is threadedly connected and fixed to the second threaded post.

[0012] Preferably, the second internally threaded tube is fitted onto the first threaded post and is threadedly connected and fixed to the first threaded post.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) In this utility model, by setting a movable bearing structure (moving platform, middle bearing plate and top bearing plate), and cooperating with a linear track and drive mechanism, the automatic removal function of refractory bricks after sintering is realized, avoiding the dangerous operation of manually entering the high temperature furnace cavity to remove parts, and greatly improving the safety of operation.

[0015] (2) In this utility model, the double rotating pipe connecting column is disassembled by rotating the first internal thread pipe and the second internal thread pipe respectively, and the double rotating pipe connecting column of different lengths is replaced as needed to adjust the height between the moving platform and the middle layer bearing plate, between the two middle layer bearing plates, and between the middle layer bearing plate and the top layer bearing plate, so as to facilitate the placement of refractory bricks of different sizes.

[0016] (3) In this utility model, through the layered bearing design and the overall removal function, the sintering quality of refractory bricks is guaranteed (avoiding accumulation that affects the uniformity of heating) and the loading and unloading efficiency is significantly improved, making it particularly suitable for continuous production of large batches of refractory bricks. Attached Figure Description

[0017] Figure 1 This is a front view of a molding and drying oven for refractory bricks according to this utility model;

[0018] Figure 2 This is a front sectional view of the track wheel of this utility model;

[0019] Figure 3 This is a main sectional view of the double-pipe connecting column of this utility model;

[0020] Figure 4 This is a detailed enlarged view of part A of this utility model.

[0021] In the diagram: 1. Sintering furnace; 101. Furnace cavity; 102. Rectangular through-slot; 2. Platform; 201. Linear track; 3. Moving platform; 301. Insulated support base; 302. Support plate; 303. Track wheel; 304. Rotating shaft; 305. Drive motor; 4. First threaded column; 5. Middle layer bearing plate; 501. Top layer bearing plate; 502. Second threaded column; 6. Double rotating pipe connecting column; 601. First internal threaded pipe; 602. Second internal threaded pipe; 603. Connecting shaft. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Please see Figure 1-4This utility model provides an embodiment of a molding and drying kiln for refractory bricks, comprising a sintering furnace 1, a furnace cavity 101 inside the sintering furnace 1, the lower end of the sintering furnace 1 being fixed to a platform 2, a rectangular through groove 102 being provided between the lower middle part of the furnace cavity 101 and the upper end surface of the platform 2, and linear tracks 201 being fixedly connected to both sides of the lower middle part of the rectangular through groove 102 on the upper end surface of the platform 2, a movable platform 3 being provided at the lower end of the furnace cavity 101, and a heat-insulating support 301 being fixedly connected to the lower end of the movable platform 3 and inside the rectangular through groove 102, and two parallel support plates 302 being fixedly connected to the front and rear ends of both sides of the lower middle part of the heat-insulating support 301, with track wheels 303 rotatably connected between the two parallel support plates 302, and the heat-insulating support 301 being supported on the two linear tracks 201 by four track wheels 303 respectively, so that the heat-insulating support 301 can be rotated. The refractory bricks on the moving platform 3 move out of the furnace cavity 101 via the movement of the heat insulation support 301 along the two linear tracks 201 after the furnace door of the sintering furnace 1 is opened. This allows the refractory bricks on the moving platform 3 to be transported outside the sintering furnace 1. The track wheels 303 are rotatably connected to the two support plates 302 via rotating shafts 304. The inner sides of the two parallel support plates 302 on both sides of the lower front end of the heat insulation support 301 are fixedly connected to drive motors 305. One end of the rotating shaft 304 in the middle of the two track wheels 303 at the lower front end of the heat insulation support 301 is connected to the output shaft of the two drive motors 305 via couplings. A synchronizer is connected between the two drive motors 305. The two drive motors 305 synchronously drive the two track wheels 303 to rotate, thereby driving the heat insulation support 301 to move on the two linear tracks 201.

[0024] Please see Figure 3 and Figure 4The upper end of the moving platform 3 is connected to two middle-layer support plates 5, and the upper end of the two middle-layer support plates 5 is connected to a top-layer support plate 501. By placing refractory bricks to be sintered on the upper end of the moving platform 3, the upper end of the middle-layer support plates 5, and the upper end of the top-layer support plate 501, a large number of refractory bricks are layered to prevent accumulation from affecting the sintering quality. The front and rear ends of the upper surface of the moving platform 3 and the middle-layer support plates 5 are fixedly connected to the middle sides of the upper surface. The front and rear ends of the lower surface of the middle-layer support plates 5 and the top-layer support plate 501 are fixedly connected to the lower surface. The first threaded post 4 and the second threaded post 502 that are perpendicularly adjacent between the moving platform 3 and the middle-layer support plates 5, between the two middle-layer support plates 5, and between the middle-layer support plates 5 and the top-layer support plate 501 are all connected by a double-rotor connecting post 6. The double-rotor connecting post 6 includes a first internal threaded pipe 60. 1. The first internal threaded tube 601 is vertically disposed on the upper end of the second internal threaded tube 602. The lower end of the first internal threaded tube 601 and the upper end of the second internal threaded tube 602 are rotatably connected by a connecting shaft 603. The first internal threaded tube 601 is sleeved on the second threaded post 502 and is threadedly connected and fixed to the second threaded post 502. The second internal threaded tube 602 is sleeved on the first threaded post 4 and is threadedly connected and fixed to the first threaded post 4. By rotating the first internal threaded tube 601 and the second internal threaded tube 602 respectively, the double rotating tube connecting post 6 can be disassembled. Double rotating tube connecting posts 6 of different lengths can be replaced as needed to adjust the height between the moving platform 3 and the middle layer bearing plate 5, between the two middle layer bearing plates 5, and between the middle layer bearing plate 5 and the top layer bearing plate 501, so as to facilitate the placement of refractory bricks of different sizes.

[0025] Working Principle: During use, the refractory bricks to be sintered are placed in layers on the moving platform 3, the middle layer support plate 5, and the top layer support plate 501. During sintering, the refractory bricks undergo high-temperature treatment within the furnace cavity 101. After sintering, the furnace door of the sintering furnace 1 is opened, and the drive motor 305 is started to move the track wheel 303 along the linear track 201, causing the heat insulation support 301 to move the entire support structure out of the furnace cavity 101. At this time, the loading and unloading of refractory bricks can be conveniently carried out outside the furnace. The support plates can be quickly disassembled by rotating the double-rotor connecting column 6. The double-rotor connecting column 6 can be disassembled by rotating the first internal threaded pipe 601 and the second internal threaded pipe 602 respectively. By replacing the double-rotor connecting column 6 with different lengths as needed, the height between the moving platform 3 and the middle layer support plate 5, between the two middle layer support plates 5, and between the middle layer support plate 5 and the top layer support plate 501 can be adjusted, facilitating the placement of refractory bricks of different sizes.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A forming oven for refractory bricks, comprising a sintering furnace (1), characterized in that: The sintering furnace (1) has a furnace cavity (101) inside. The lower end of the sintering furnace (1) is fixed to the platform (2). A rectangular through groove (102) is provided between the lower middle part of the furnace cavity (101) and the upper end face of the platform (2). A linear track (201) is fixedly connected to both sides of the lower middle part of the rectangular through groove (102) on the upper end face of the platform (2). A movable platform (3) is provided at the lower end of the furnace cavity (101). The lower end of the moving platform (3) is fixedly connected to a heat insulation support base (301) inside a rectangular through groove (102). Two parallel support plates (302) are fixedly connected to the front and rear ends of the lower end face of the heat insulation support base (301). A track wheel (303) is rotatably connected between the two parallel support plates (302). Two middle layer bearing plates (5) are connected to the upper end of the moving platform (3). A top layer bearing plate (501) is connected to the upper end of the two middle layer bearing plates (5).

2. A forming oven for refractory bricks according to claim 1, characterized in that: The heat insulation support base (301) is supported on two straight tracks (201) by four track wheels (303) respectively, and the track wheels (303) are rotatably connected to the two support plates (302) by a rotating shaft (304).

3. A forming oven for refractory bricks according to claim 2, characterized in that: The inner sides of the two parallel support plates (302) on both sides of the lower end of the heat insulation support base (301) are fixedly connected to drive motors (305). One end of the rotating shaft (304) in the middle of the two track wheels (303) at the lower end of the heat insulation support base (301) is connected to the output shaft of the two drive motors (305) through a coupling.

4. The forming oven for refractory bricks according to claim 1, characterized in that: The front and rear ends of the upper surface of the moving platform (3) and the middle bearing plate (5) are fixedly connected to the first threaded column (4), and the front and rear ends of the lower surface of the middle bearing plate (5) and the top bearing plate (501) are fixedly connected to the second threaded column (502). The first threaded column (4) and the second threaded column (502) that are perpendicularly adjacent to each other between the moving platform (3) and the middle bearing plate (5), between the two middle bearing plates (5), and between the middle bearing plate (5) and the top bearing plate (501) are all connected by a double rotating tube connecting column (6).

5. A molding and drying kiln for refractory bricks according to claim 4, characterized in that: The double-pipe connecting column (6) includes a first internally threaded pipe (601) and a second internally threaded pipe (602). The first internally threaded pipe (601) is vertically disposed on the upper end of the second internally threaded pipe (602). The lower end of the first internally threaded pipe (601) and the upper end of the second internally threaded pipe (602) are rotatably connected by a connecting shaft (603).

6. A forming oven for refractory bricks according to claim 5, characterized in that: The first internally threaded tube (601) is fitted onto the second threaded post (502) and is threadedly connected and fixed to the second threaded post (502).

7. A forming oven for refractory bricks according to claim 5, characterized in that: The second internal threaded tube (602) is fitted onto the first threaded post (4) and is threadedly connected and fixed to the first threaded post (4).