Efficient adjustable cloth coating machine

Abstract

The utility model relates to a kind of efficient adjustable cloth coating machine, including spraying box, the top of spraying box is installed feed tank, the discharge port of feed tank is installed feed pipe, water swivel joint is connected with the one end of feed pipe, the other end of water swivel joint is connected with the feed hollow disc feed end, feed hollow disc is set in spraying box inner chamber one end, the outside of feed hollow disc is movably connected with spraying box inner wall, the inside of feed hollow disc is fixedly connected with adjusting column, the other end of adjusting column is connected with the corresponding end of spraying box, the surface of adjusting column is installed several spraying injection plates, feed hollow disc inside is communicated with discharge pipe, the discharge end of discharge pipe is communicated with the feed end of spraying injection plate, the outside of feed hollow disc is installed intermittent adjusting mechanism;The utility model is by installing feed hollow disc and intermittent adjusting mechanism on spraying box, drive spraying injection plate to rotate, four spraying injection plates can be from different angles to cloth are sprayed, improve the uniformity and efficiency of coating.

Description

Technical Field

[0001] This utility model relates to a high-efficiency adjustable fabric coating machine, belonging to the technical field of fabric processing equipment. Background Technology

[0002] In the modern textile industry, fabric coating technology is widely used in clothing, decoration, industrial fabrics and other fields. By coating the surface of fabric with specific materials, special properties such as waterproof, fireproof, antibacterial and wear-resistant fabrics can be given, which greatly expands the application range and market value of fabrics. As the market continues to improve the requirements for fabric quality and function, higher standards are also being put forward for the efficiency, adjustability and coating quality of fabric coating machines.

[0003] However, existing fabric coating machines have many limitations in practical applications. On the one hand, most traditional coating machines have a relatively simple spraying structure, making it difficult to spray the fabric evenly from multiple angles, which can easily lead to uneven coating thickness and affect the final performance and appearance quality of the fabric. On the other hand, their adjustment functions are limited, making it impossible to flexibly meet the precise control of parameters such as coating thickness and spraying rhythm under different production needs. In addition, during equipment operation, the stability of the paint conveying components is poor, and problems such as motor vibration can also affect the normal operation of the equipment and the coating effect. Furthermore, the lack of a structural design that facilitates real-time monitoring makes it difficult for operators to intuitively understand the equipment's operating status and the fabric spraying situation, which is not conducive to timely detection and problem solving, thus reducing production efficiency and product quality. Utility Model Content

[0004] The purpose of this invention is to provide a highly efficient adjustable fabric coating machine that is easy to adjust and can uniformly spray the fabric.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] This utility model relates to a high-efficiency adjustable fabric coating machine, which includes a spray box. A feeding box is fixedly installed on the top of the spray box. A feeding pipe is installed at the outlet of the feeding box. One end of the feeding pipe away from the feeding box is connected to and communicates with a water rotary joint. The other end of the water rotary joint is connected to the inlet end of a hollow feeding disc and communicates with the inner cavity of the hollow feeding disc. The hollow feeding disc is located at one end of the inner cavity of the spray box. The outer side of the hollow feeding disc is movably connected to the inner wall of the spray box. One end of a connecting adjustment column is fixed to the inner side of the hollow feeding disc. The other end of the adjustment column is movably connected to the inner wall of the corresponding end of the spray box. Several spraying plates are evenly fixedly installed on the surface of the adjustment column. Each inner edge of the hollow feeding disc is connected to a discharge pipe. The discharge end of the discharge pipe is connected to the inlet end of the spraying plate. A control valve is installed on the discharge pipe. An intermittent adjustment mechanism is fixedly installed on the outer side of the hollow feeding disc.

[0007] This utility model's intermittent adjustment mechanism includes a motor, an adjustment disc, and a dial. The motor is fixedly installed on the top of the spray box, and a drive gear is fixedly installed on the transmission end of the motor. The adjustment disc is fixedly installed on the outside of the feeding hollow disc, and a driven gear is rotatably installed on the outside of the spray box in front of the adjustment disc. The dial is fixedly installed on the outside of the driven gear, and a toothed belt is installed on the drive gear and the driven gear. The adjustment disc and the dial are connected by a drive, and the adjustment disc is located on the outside of the spray box.

[0008] This invention features U-shaped grooves on the four equal sections of the outer circumference of the adjusting disc, an arc groove matching the circumference of the actuating disc between two adjacent U-shaped grooves, and a lever that is inserted into the gap of the U-shaped groove on the actuating disc. The lever moves the U-shaped groove to rotate the hollow feeding disc by 90 degrees.

[0009] This utility model has a fixed bracket installed on the outside of the spray box, and the water rotary joint is installed on the fixed bracket.

[0010] A stabilizing plate is fitted onto the surface of the motor output end of this utility model, and the side of the stabilizing plate is fixedly installed on the outside of the spray box.

[0011] The front of the spraying box of this utility model is equipped with a transparent observation plate, and a liquid level display plate is installed on the outside of the feeding box.

[0012] This utility model has four spraying plates, which are distributed in a circle at equal intervals, and nozzles are evenly spaced on the spraying plates.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model, by installing a feeding hollow disc and an intermittent adjustment mechanism on the spray box, can drive the spraying plate to rotate. The four spraying plates, which are distributed in a circle at equal distances, can spray the fabric from different angles, thereby improving the uniformity and efficiency of the coating.

[0015] 2. This utility model installs a discharge pipe and a spraying plate on a hollow feeding disc, and a control valve on the discharge pipe, which allows operators to control the flow rate of the coating according to actual needs, thereby adjusting the coating thickness and meeting different production requirements. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the installation structure of the spraying plate of this utility model;

[0018] Figure 3 This is a schematic diagram of the installation structure of the intermittent adjustment mechanism of this utility model;

[0019] Figure 4 This is a schematic diagram of the installation structure of the adjusting disc of this utility model;

[0020] Figure 5 This is a cross-sectional view of the hollow feeding disc of this utility model.

[0021] In the diagram: 1. Spraying box; 2. Feeding box; 3. Feeding pipe; 4. Water rotary joint; 5. Feeding hollow disc; 6. Adjusting column; 7. Spraying plate; 71. Nozzle; 8. Discharge pipe; 9. Control valve; 10. Intermittent adjustment mechanism; 101. Motor; 102. Adjusting disc; 103. Actuating disc; 104. Drive gear; 105. Toothed belt; 106. Driven gear; 107. U-shaped groove; 108. Arc groove; 109. Lever; 11. Fixing frame; 12. Stabilizing plate; 13. Transparent observation plate; 14. Liquid level display plate; 15. Support roller. Detailed Implementation

[0022] The present invention will now be described in detail with reference to the accompanying drawings.

[0023] As attached Figure 1 , 2 As shown in Figure 5, the high-efficiency adjustable fabric coating machine of this utility model includes a spray box 1, a feeding box 2 fixedly installed on the top of the spray box 1, a feeding pipe 3 installed at the outlet of the feeding box 2, one end of the feeding pipe 3 away from the feeding box 2 being connected to one end of a water rotary joint 4 and communicating with it, the other end of the water rotary joint 4 being connected to the inlet end of a feeding hollow disc 5 and communicating with the inner cavity of the feeding hollow disc 5, the feeding hollow disc 5 being disposed at one end of the inner cavity of the spray box 1, the outer side of the feeding hollow disc 5 being movably connected to the inner wall of the spray box 1, and the inner side of the feeding hollow disc 5 being fixed to one end of a connecting adjusting column 6. The connecting shaft installed at the other end of the adjusting column 6 is connected to the shaft hole on the inner wall of the corresponding end of the spray box 1 with clearance. Several spraying plates 7 are evenly fixedly installed on the surface of the adjusting column 6. In this embodiment, there are four. The four corners of the inner side of the feeding hollow disc 5 are all connected to the discharge pipe 8. The discharge end of the discharge pipe 8 is connected to the inlet end of the spraying plate 7. The control valve 9 is installed on the discharge pipe 8. The intermittent adjustment mechanism 10 is fixedly installed on the outer side of the feeding hollow disc 5. The support rollers 15 are installed on the front and rear sides of the bottom surface of the spray box 1. The cloth passes through the support rollers of the spray box 1 and is conveyed and sprayed by the winding and unwinding equipment.

[0024] As attached Figure 1 , 3As shown in Figure 4, the intermittent adjustment mechanism 10 of this utility model includes a motor 101, an adjustment disc 102, and a toggle disc 103; the motor 101 is fixedly installed on the top of the spray box 1, and a drive gear 104 is fixedly installed on the transmission end of the motor 101; the adjustment disc 102 is fixedly installed on the outside of the feeding hollow disc 5, and a driven gear 106 is rotatably installed on the outside of the spray box 1 in front of the adjustment disc 102; the toggle disc 103 is fixedly installed on the outside of the driven gear 106, and a toothed belt 105 is installed on the drive gear 104 and the driven gear 106; the adjustment... The adjustment disc 102 and the actuating disc 103 are connected by a transmission. The adjustment disc 102 is located outside the spray box 1. Specifically, U-shaped grooves 107 are provided on the four equal parts of the outer circumference of the adjustment disc 102. An arc groove 108 matching the circumference of the actuating disc 103 is provided between two adjacent U-shaped grooves 107. A lever 109 is provided on the actuating disc 103 and is interposed with the U-shaped grooves 107. The four equal parts of the arc grooves 108 make the adjustment disc 102 form four equal parts of the interval. When the actuating disc 103 rotates one revolution, the lever 109 moves the U-shaped grooves 107 to rotate the hollow feeding disc 5 by 90 degrees. The toothed belt 105 transmits power to the actuating disc 103. The lever 109 of the actuating disc 103 drives the adjusting disc 102 to rotate, so that the feeding hollow disc 5 rotates intermittently, controlling the spraying rhythm of the spraying plate 7. Intermittent spraying can be carried out at different positions of the fabric to meet the needs of some special patterns or coating distribution, increasing the functional diversity and applicability of the coating machine and improving the equipment's application capability in complex production scenarios.

[0025] As attached Figure 1 , 2 As shown, the present invention has a fixing frame 11 fixedly installed on the outside of the spray box 1, and the water rotary joint 4 is installed on the fixing frame 11; the fixing frame 11 securely installs the water rotary joint 4 on the front side of the spray box 1, ensuring the stability of the water rotary joint 4 during the rotation of the feeding hollow disc 5, avoiding its impact on the delivery of paint due to shaking or displacement, and ensuring that the paint can be stably and smoothly delivered from the feeding box 2 to the feeding hollow disc 5, providing a reliable guarantee for subsequent spraying work.

[0026] As attached Figure 1 , 2 As shown, a stabilizing plate 12 is sleeved on the surface of the output end of the motor 101 of this utility model. The side of the stabilizing plate 12 is fixedly installed on the outside of the spray box 1. The stabilizing plate 12 effectively reduces the vibration of the motor 101 during operation, improves the stability of the motor 101 operation, and enables the motor 101 to continuously and stably provide power to the intermittent adjustment mechanism 10, ensuring that the feeding hollow disc 5 and the spray spray plate 7 operate according to the set rhythm and speed, thereby improving the overall reliability of the equipment operation and the coating quality.

[0027] As attached Figure 1As shown, a transparent observation panel 13 is installed on the front side of the spray box 1 of this utility model, and a liquid level display panel 14 is installed on the outside of the feeding box 2. The transparent observation panel 13 allows operators to observe the internal spraying situation at any time during equipment operation, such as the running status of the cloth and the spraying effect of the paint, so as to facilitate timely detection and adjustment of problems without frequent opening of the spray box 1, which not only improves work efficiency, but also reduces the safety hazards and risks of dust and impurities entering due to equipment opening. The liquid level display panel 14 allows operators to replenish paint in time according to the liquid level, avoiding production interruption due to insufficient paint, ensuring the continuous operation of the coating machine, and also helps to rationally arrange the purchase and use of paint, improving the convenience and efficiency of production management.

[0028] The working process of this utility model is as follows: Before spraying the fabric, the corresponding spraying plate 7 is selected according to the fabric to be sprayed. When adjusting the spraying plate 7, the motor 101 is started. The motor 101 drives the driven gear 106 and the toothed belt 105 to rotate through the drive gear 104. The toothed belt 105 drives the dial 103 to rotate one revolution. When the dial 103 rotates one revolution, the lever 109 drives the adjusting plate 102 to rotate 90 degrees through the U-shaped groove 107. The adjusting plate 102 drives the feeding hollow plate 5 to rotate 90 degrees. The feeding hollow plate 5 drives the adjusting column 6 and the spraying plate 7 to rotate 90 degrees. After each 90-degree rotation, the spraying plate 7 can be switched once. The feeding box 2 is started, and the feeding box 2 delivers the paint to the inner cavity of the feeding hollow plate 5. Then the corresponding control valve 9 is started, and the paint inside the feeding hollow plate 5 enters the selected spraying plate 7. The selected spraying plate 7 can then uniformly spray the surface of the fabric.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency adjustable fabric coating machine, comprising a spray box (1), characterized in that, A feeding box (2) is fixedly installed on the top of the spray box (1). A feeding pipe (3) is installed at the outlet of the feeding box (2). One end of the feeding pipe (3) away from the feeding box (2) is connected to and communicates with a water rotary joint (4). The other end of the water rotary joint (4) is connected to the feed end of the feeding hollow disc (5) and communicates with the inner cavity of the feeding hollow disc (5). The feeding hollow disc (5) is located at one end of the inner cavity of the spray box (1). The outer side of the feeding hollow disc (5) is movably connected to the inner wall of the spray box (1). The inner side of the disc (5) is fixed to one end of the connecting adjustment column (6), and the other end of the adjustment column (6) is movably connected to the inner wall of the corresponding end of the spray box (1). Several spray spray plates (7) are evenly fixedly installed on the surface of the adjustment column (6). The inner edge of the feeding hollow disc (5) is connected to the discharge pipe (8). The discharge end of the discharge pipe (8) is connected to the inlet end of the spray spray plate (7). A control valve (9) is installed on the discharge pipe (8). An intermittent adjustment mechanism (10) is fixedly installed on the outer side of the feeding hollow disc (5).

2. The high-efficiency adjustable fabric coating machine according to claim 1, characterized in that, The intermittent adjustment mechanism (10) includes a motor (101), an adjustment disc (102), and a toggle disc (103); the motor (101) is fixedly installed on the top of the spray box (1), and a drive gear (104) is fixedly installed on the transmission end of the motor (101); the adjustment disc (102) is fixedly installed on the outside of the feeding hollow disc (5), and a driven gear (106) is rotatably installed on the outside of the spray box (1) in front of the adjustment disc (102); the toggle disc (103) is fixedly installed on the outside of the driven gear (106), and a toothed belt (105) is installed on the drive gear (104) and the driven gear (106); The adjustment disc (102) and the actuation disc (103) are connected by a transmission, and the adjustment disc (102) is located outside the spray box (1).

3. The high-efficiency adjustable fabric coating machine according to claim 2, characterized in that, U-shaped grooves (107) are provided on the four equal parts of the outer circumference of the adjusting plate (102). An arc groove (108) matching the circumference of the actuating plate (103) is provided between two adjacent U-shaped grooves (107). A lever (109) is provided on the actuating plate (103) and is inserted into the U-shaped grooves (107) with a gap. The lever (109) moves the U-shaped grooves (107) to rotate the feeding hollow plate (5) by 90 degrees.

4. The high-efficiency adjustable fabric coating machine according to claim 1, characterized in that, A fixing frame (11) is fixedly installed on the outside of the spray box (1), and the water rotary joint (4) is installed on the fixing frame (11).

5. The high-efficiency adjustable fabric coating machine according to claim 2, characterized in that, A stabilizing plate (12) is fitted onto the surface of the output end of the motor (101), and the side of the stabilizing plate (12) is fixedly installed on the outside of the spray box (1).

6. The high-efficiency adjustable fabric coating machine according to claim 2, characterized in that, A transparent observation panel (13) is installed on the front side of the spray box (1), and a liquid level display panel (14) is installed on the outside of the feed box (2).

7. The high-efficiency adjustable fabric coating machine according to claim 1, characterized in that, The number of spraying plates (7) is four, and the four spraying plates (7) are distributed in a circle at equal distances, with nozzles (71) evenly spaced on the spraying plates (7).

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