A ceramic block polishing device for ceramic brush roller processing

CN224601198UActive Publication Date: 2026-08-07YICHANG CHENGYU ELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YICHANG CHENGYU ELECTRONIC TECH CO LTD
Filing Date
2025-09-03
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

现有的打磨设备针对研磨块边缘部位不便于进行打磨,导致打磨效果较差

Benefits of technology

本实用新型中,用于陶瓷刷辊加工的陶瓷块打磨设备通过转动筒转动,带动陶瓷刷辊转动。同时导向槽随之转动,使得导向杆在波浪形的导向槽内部滑动,使得移动板上的打磨刷沿着陶瓷刷辊的轴向方向进行往复运动,配合转动的陶瓷刷辊,对陶瓷刷辊的外表面进行多方向的打磨,从而提升陶瓷刷辊外部研磨块边缘部位的打磨效果。

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Abstract

The utility model discloses a kind of ceramic block polishing equipment for ceramic brush roller processing, it is related to ceramic brush roller technical field, including base;Fixed pressing block, it is rotationally connected on base, moving pressing block, it is set on base, moving pressing block can move close to fixed pressing block, to rotate cylinder ceramic brush roller clamping;Rotary cylinder, it is set on one side of fixed pressing block, and guiding slot is set around rotary cylinder, and guiding slot is in wavy shape;Moving plate, it is slidably connected on base, and there is polishing brush on moving plate, and guiding rod is provided on moving plate.The utility model is rotated by rotary cylinder, and drives ceramic brush roller to rotate.Guiding slot is rotated simultaneously, so that polishing brush reciprocates along the axial direction of ceramic brush roller, cooperate with the ceramic brush roller of rotation, the outer surface of ceramic brush roller is polished in multidirection, to improve the polishing effect of ceramic brush roller outer grinding block edge portion.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic brush roller technology, and in particular to a ceramic block grinding device for ceramic brush roller processing. Background Technology

[0002] Ceramic brush rollers typically consist of an internal structure of elastic rubber tubing with adjustable softness and a sponge pad, while the external structure comprises block-shaped abrasive grinding material. They can be used to remove oxide layers from metal surfaces, clean oxides from welded joints, and smooth metal surfaces, improving their finish. Ceramic brush rollers possess excellent properties such as high material hardness, wear resistance, high temperature resistance, and corrosion resistance.

[0003] In the actual processing of ceramic brush rollers, the outer surface of the freshly formed ceramic brush roller is relatively rough, especially the edges of the outer grinding blocks, which have burrs. These burrs require grinding. However, existing grinding equipment is not suitable for grinding the edges of the grinding blocks, resulting in poor grinding quality. Utility Model Content

[0004] The purpose of this invention is to solve the problems in the prior art by proposing a ceramic block grinding device for ceramic brush roller processing, so as to improve the grinding effect.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A ceramic block grinding device for processing ceramic brush rollers, comprising: Base; A fixed pressure block is rotatably connected to the base; A movable pressure block is set on the base. The movable pressure block can move closer to the fixed pressure block to clamp the rotating ceramic brush roller. A rotating cylinder is located on one side of the fixed pressure block. A guide groove is provided on the rotating cylinder, which is arranged around the rotating cylinder and is wavy. A movable plate is slidably connected to the base. The movable plate is equipped with a polishing brush and a guide rod, the upper end of which extends into the interior of the guide groove. The drive mechanism is used to drive the rotating cylinder to rotate, so that the guide rod moves in the guide groove, and the guide rod drives the grinding brush on the moving plate to move back and forth. The base is equipped with a vacuum motor, and the vacuum motor's suction port has a suction pipe, one end of which is connected to the collection box.

[0006] Furthermore, the base is provided with a sliding groove, the movable plate is slidably connected to the inside of the sliding groove, the guide rod is located below the rotating cylinder, the polishing brush is located below the ceramic brush roller, and the top of the polishing brush is in contact with the outer surface of the ceramic brush roller.

[0007] Furthermore, both the movable pressure block and the fixed pressure block are conical, with one end of the movable pressure block and the fixed pressure block inserted into the two ends of the ceramic brush roller respectively. A push rod is provided on the base, and one end of the drive rod of the push rod is fixedly connected to the movable pressure block to drive the movable pressure block to approach the fixed pressure block.

[0008] Furthermore, guide grooves are provided on the outer surface of the rotating cylinder and are connected end to end.

[0009] Furthermore, the drive mechanism includes a drive motor, a rotating shaft, and two transmission gears. The drive motor is mounted on the base, one end of the rotating shaft is fixedly connected to the rotating cylinder, and the two transmission gears are respectively fixedly connected to the rotating shaft and the output shaft of the drive motor, and the two transmission gears mesh.

[0010] Furthermore, a collection box is fixedly connected to the base, the collection box is located below the ceramic brush roller, and the upper part of the collection box has an opening, with the polishing brush located inside the collection box.

[0011] Furthermore, multiple support frames are fixedly connected to both sides of the collection box, and the top of the support frame is equipped with support wheels, which are used to support the ceramic brush roller.

[0012] Furthermore, a filter box is installed on the suction pipe, and a filter element is installed inside the filter box.

[0013] The beneficial effects of this utility model are as follows: In this invention, the ceramic block grinding equipment for processing ceramic brush rollers uses a rotating cylinder to drive the ceramic brush roller to rotate. Simultaneously, the guide groove rotates, causing the guide rod to slide inside the wavy guide groove. This allows the grinding brush on the moving plate to reciprocate along the axial direction of the ceramic brush roller. Combined with the rotating ceramic brush roller, this multi-directional grinding of the outer surface of the ceramic brush roller improves the grinding effect on the edges of the outer grinding blocks of the ceramic brush roller.

[0014] During the polishing process, the vacuum motor draws in air, and outside air is sucked in through the opening at the top of the collection box. The debris collected inside the collection box, along with the dust generated by the polishing brush, is then sucked in and collected. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a ceramic block grinding device for processing ceramic brush rollers proposed in this utility model. Figure 2 This is a cross-sectional structural diagram of a ceramic block grinding device for processing ceramic brush rollers proposed in this utility model.

[0016] In the diagram: 1. Base, 2. Push rod, 3. Moving pressure block, 4. Ceramic brush roller, 5. Fixed pressure block, 6. Rotating cylinder, 601. Guide groove, 7. Drive mechanism, 701. Drive motor, 702. Rotating shaft, 703. Transmission gear, 8. Guide rod, 9. Moving plate, 10. Vacuum motor, 11. Filter box, 1101. Vacuum pipe, 12. Grinding brush, 13. Collection box, 14. Support wheel. Detailed Implementation

[0017] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0018] The embodiments of this patent are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this patent, and should not be construed as limiting this patent.

[0019] In the description of this patent, it should be understood that the terms “center,” “upper,” “lower,” “front,” “back,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this patent and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this patent.

[0020] In the description of this patent, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this patent according to the specific circumstances.

[0021] Reference Figure 1-2 A ceramic block grinding device for ceramic brush roller processing is used to improve the grinding effect on the external grinding blocks of ceramic brush rollers.

[0022] The ceramic block grinding equipment for processing ceramic brush rollers includes a base 1, a fixed pressure block 5, a movable pressure block 3, a rotating cylinder 6, a movable plate 9, and a drive mechanism 7. The fixed pressure block 5 is rotatably connected to the base 1. The base 1 is equipped with a push rod 2, which is an electric push rod. One end of the drive rod of the push rod 2 is fixedly connected to the movable pressure block 3. The electric push rod 2 can drive the movable pressure block 3 to approach the fixed pressure block 5, thereby clamping and fixing the ceramic brush roller 4 between the movable pressure block 3 and the fixed pressure block 5.

[0023] In some embodiments, both the movable pressure block 3 and the fixed pressure block 5 are conical. The conical shape of the movable pressure block 3 and the fixed pressure block 5 facilitates the insertion of their pointed ends into the interior of both ends of the ceramic brush roller 4, so as to firmly fix the ceramic brush roller 4 and improve the stability of the ceramic brush roller 4 when it rotates.

[0024] The drive mechanism 7 includes a housing, a drive motor 701, a rotating shaft 702, and two transmission gears 703. The drive motor 701 is mounted on the base 1. The end of the rotating shaft 702 is rotatably connected to the housing, and one end of the rotating shaft 702 is fixedly connected to the rotating cylinder 6. The two transmission gears 703 are respectively fixedly connected to the rotating shaft 702 and the output shaft of the drive motor 701, and the two transmission gears 703 mesh. Through the transmission of the two transmission gears 703, the drive motor 701 can drive the rotating shaft 702 to rotate, thereby causing the rotating cylinder 6 to rotate.

[0025] The rotating cylinder 6 is located on one side of the fixed pressure block 5. The rotation of the rotating cylinder 6 can drive the fixed pressure block 5 to rotate, thereby driving the ceramic brush roller 4, which is fixed between the movable pressure block 3 and the fixed pressure block 5, to rotate.

[0026] A guide groove 601 is provided on the rotating cylinder 6, which surrounds the outer surface of the rotating cylinder 6. The guide groove 601 is wavy and connected end to end. A sliding groove is provided on the base 1, and a movable plate 9 is slidably connected inside the sliding groove. A guide rod 8 is provided on the movable plate 9, with its upper end extending into the interior of the guide groove 601. The guide rod 8 is located below the rotating cylinder 6. When the rotating cylinder 6 rotates, it will drive the guide groove 601 to rotate accordingly, causing the guide rod 8 to slide inside the guide groove 601. Since the sliding groove of the base 1 guides the movable plate 9, the movable plate 9 reciprocates under the action of the guide rod 8.

[0027] A polishing brush 12 is fixedly connected to the movable plate 9. The polishing brush 12 is located below the ceramic brush roller 4, and the top of the polishing brush 12 is in contact with the outer surface of the ceramic brush roller 4. When the drive mechanism 7 drives the ceramic brush roller 4 to rotate through the rotating cylinder 6, it also drives the movable plate 9 to reciprocate, thereby causing the polishing brush 12 to reciprocate along the axial direction of the ceramic brush roller 4. In conjunction with the rotating ceramic brush roller 4, the outer surface of the ceramic brush roller 4 is polished in multiple directions, thereby improving the polishing effect of the edge of the outer grinding block of the ceramic brush roller 4.

[0028] In some embodiments, a collection box 13 is fixedly connected to the base 1. The collection box 13 is located below the ceramic brush roller 4, and the upper part of the collection box 13 has an opening. The polishing brush 12 is located inside the collection box 13. The polishing brush 12 can reciprocate inside the collection box 13, and the debris generated during polishing will be collected by the collection box 13.

[0029] In some embodiments, multiple support frames are fixedly connected to both side walls of the collection box 13, and support wheels 14 are provided on the top of the support frames. The support wheels 14 are used to support the ceramic brush roller 4, thereby improving the stability of the ceramic brush roller 4 during rotation and polishing.

[0030] In some embodiments, in order to collect the dust generated during polishing; The ceramic block grinding equipment for ceramic brush roller processing also includes a dust extraction motor 10 and a filter box 11. The dust extraction motor 10 is mounted on the base 1, and the dust extraction port of the dust extraction motor 10 is equipped with a dust extraction pipe 1101. One end of the dust extraction pipe 1101 is connected to a collection box 13, and the filter box 11 is mounted on the dust extraction pipe 1101. Air can be drawn in by the dust extraction motor 10, and external air is sucked in through the top opening of the collection box 13, thereby sucking in and collecting the debris collected inside the collection box 13 along with the dust generated by the grinding brush 12.

[0031] The filter box 11 is equipped with a filter element inside, which can intercept and collect debris and dust.

[0032] In some embodiments, one end of the suction pipe 1101 is provided with multiple branch pipes, one end of which is connected to the side wall of the collection box 13. Each suction pipe 1101 is spaced apart, thereby uniformly suctioning the internal space of the collection box 13 and improving the suction effect of the device.

[0033] The working principle of the ceramic block grinding equipment used for ceramic brush roller processing is as follows: When in use, the ceramic brush roller 4 is placed on each support wheel 14, and then the moving pressure block 3 is pushed close to the fixed pressure block 5 by the push rod 2, so that the ceramic brush roller 4 is clamped and fixed between the moving pressure block 3 and the fixed pressure block 5.

[0034] Subsequently, the drive motor 701 drives the rotating shaft 702 to rotate, causing the rotating cylinder 6 to rotate. The rotation of the rotating cylinder 6 drives the fixed pressure block 5 to rotate, thereby driving the ceramic brush roller 4, which is fixed between the moving pressure block 3 and the fixed pressure block 5, to rotate. At the same time, the rotating cylinder 6 drives the guide groove 601 to rotate, causing the guide rod 8 to slide inside the guide groove 601. Since the sliding groove of the base 1 guides the moving plate 9, the moving plate 9 reciprocates under the action of the guide rod 8. The grinding brush 12 on the moving plate 9 reciprocates along the axial direction of the ceramic brush roller 4, and in conjunction with the rotating ceramic brush roller 4, performs multi-directional grinding on the outer surface of the ceramic brush roller 4, thereby improving the grinding effect of the edge of the outer grinding block of the ceramic brush roller 4.

[0035] During polishing, the vacuum motor 10 draws in air, which is sucked in from the top opening of the collection box 13. This sucks in the debris collected inside the collection box 13 along with the dust generated by the polishing brush 12. When the dust and debris pass through the filter box 11, they are intercepted and collected by the filter element inside.

[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A ceramic block grinding device for processing ceramic brush rollers, characterized in that, include: Base (1); A fixed pressure block (5) is rotatably connected to the base (1); The movable pressure block (3) is disposed on the base (1). The movable pressure block (3) can move closer to the fixed pressure block (5) to clamp the rotating cylinder (6) and the ceramic brush roller (4). A rotating cylinder (6) is disposed on one side of a fixed pressure block (5). A guide groove (601) is provided on the rotating cylinder (6). The guide groove (601) surrounds the rotating cylinder (6) and is wavy. A movable plate (9) is slidably connected to the base (1). A polishing brush (12) is provided on the movable plate (9). A guide rod (8) is provided on the movable plate (9). The upper end of the guide rod (8) extends into the interior of the guide groove (601). And a drive mechanism (7) for driving the rotating cylinder (6) to rotate, causing the guide rod (8) to move in the guide groove (601), and the guide rod (8) driving the grinding brush (12) on the moving plate (9) to reciprocate.

2. The ceramic block grinding equipment for processing ceramic brush rollers according to claim 1, characterized in that: The base (1) is provided with a sliding groove, the moving plate (9) is slidably connected to the inside of the sliding groove, the guide rod (8) is located below the rotating cylinder (6), the polishing brush (12) is located below the ceramic brush roller (4), and the top of the polishing brush (12) is in contact with the outer surface of the ceramic brush roller (4).

3. A ceramic block grinding device for processing ceramic brush rollers according to claim 1, characterized in that: Both the movable pressure block (3) and the fixed pressure block (5) are conical, and one end of the movable pressure block (3) and the fixed pressure block (5) are respectively inserted into the two ends of the ceramic brush roller (4).

4. A ceramic block grinding device for processing ceramic brush rollers according to claim 1, characterized in that: The base (1) is provided with a push rod (2), and one end of the drive rod of the push rod (2) is fixedly connected to the movable pressure block (3) to drive the movable pressure block (3) to approach the fixed pressure block (5).

5. A ceramic block grinding device for processing ceramic brush rollers according to claim 1, characterized in that: The guide groove (601) is provided on the outer surface of the rotating cylinder (6) and is connected end to end.

6. A ceramic block grinding device for processing ceramic brush rollers according to claim 1, characterized in that: The drive mechanism (7) includes a drive motor (701), a rotating shaft (702) and two transmission gears (703). The drive motor (701) is mounted on the base (1). One end of the rotating shaft (702) is fixedly connected to the rotating cylinder (6). The two transmission gears (703) are respectively fixedly connected to the rotating shaft (702) and the output shaft of the drive motor (701), and the two transmission gears (703) mesh.

7. A ceramic block grinding device for processing ceramic brush rollers according to claim 1, characterized in that: A collection box (13) is fixedly connected to the base (1). The collection box (13) is located below the ceramic brush roller (4), and the upper part of the collection box (13) has an opening. The polishing brush (12) is located inside the collection box (13).

8. A ceramic block grinding device for processing ceramic brush rollers according to claim 7, characterized in that: Multiple support frames are fixedly connected to both sides of the collection box (13), and the top of the support frame is provided with a support wheel (14) for supporting the ceramic brush roller (4).

9. A ceramic block grinding device for processing ceramic brush rollers according to claim 7, characterized in that: The base (1) is equipped with a vacuum motor (10), and the vacuum port of the vacuum motor (10) is equipped with a vacuum pipe (1101). One end of the vacuum pipe (1101) is connected to the collection box (13).

10. A ceramic block grinding device for processing ceramic brush rollers according to claim 9, characterized in that: The suction pipe (1101) is equipped with a filter box (11), and the filter box (11) contains a filter element.