A multi-layer base material alignment calibration structure for plaster processing

Abstract

The utility model discloses a kind of multiple layer base material alignment calibration structures for plaster processing, it is located on limiting base, it is used to align calibration to base material, and include: pushing device, it is located on limiting base, for pushing base material;Bearing plate, it is located on limiting base, plate is used to carry the base material of alignment accumulation;Loading plate, it is connected with bearing plate, for carrying misaligned base material to carry out handling.The multiple layer base material alignment calibration structure for plaster processing can be synchronized from multiple directions to multiple layer base material alignment calibration, effectively solve the alignment deviation problem caused by the single direction pushing of traditional device, significantly improve the base material alignment accuracy, reduce the waste due to misalignment;With the anti-collision spring and anti-collision plate on the bearing strip, flexible buffer protection can be formed to base material during pushing process, avoid base material edge breakage, tearing, guarantee base material integrity.

Description

Technical Field

[0001] This utility model relates to the field of plaster production technology, specifically to a multi-layer substrate alignment and calibration structure for plaster processing. Background Technology

[0002] In the processing of plasters, the alignment accuracy of multiple substrates directly determines the final product quality and production efficiency. Plasters are typically composed of multiple substrates of different materials, such as a core layer, a backing layer, and an isolation layer. If the alignment deviation of the edges of each substrate layer exceeds the allowable range, it will not only lead to uneven distribution of the medicine and overflow at the edges during the application process, but also generate a large amount of waste in the subsequent cutting and packaging stages, significantly increasing production costs. Currently, most small and medium-sized plaster manufacturers still rely on manual alignment of substrates, which is not only labor-intensive and inefficient, but also has an error of 2-5mm, making it difficult to meet the requirements of high-precision production. Even if some companies use simple mechanical alignment devices, their simple structural design only enables unidirectional pushing and alignment, and cannot cope with the positional offset problem after multiple substrates are stacked.

[0003] On the one hand, traditional mechanical alignment devices lack reliable positioning and limiting structures. When the pushing mechanism acts on the substrate, it is prone to sliding and offset, leading to calibration errors. Furthermore, the lack of buffer protection design often causes edge damage and tearing of the substrate. On the other hand, the lack of a precise docking mechanism between the platform carrying the substrate and the transfer and loading structure makes it easy for the aligned multi-layer substrate to undergo secondary misalignment during transfer, further affecting the stability of subsequent lamination and pressing processes. In addition, existing devices are mostly integrated designs with poor coordination of pushing, carrying, and loading functions, making it difficult to adapt to the processing requirements of substrates of different specifications. This restricts the large-scale and standardized development of plaster production and also increases the efficiency of manual processing. Utility Model Content

[0004] The purpose of this invention is to provide a multilayer substrate alignment and calibration structure for plaster processing, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-layer substrate alignment and calibration structure for plaster processing, which is disposed on a limiting base for aligning and calibrating the substrate, comprising: A pushing device is provided on the limiting base and is used to push the substrate; A support plate, which is disposed on the limiting base, is used to support the aligned and stacked substrates; A loading plate, which is connected to the bearing plate, is used to transport and load misaligned substrates.

[0006] Preferably, the pushing device includes a support strip connected to the support plate, and a pushing plate is provided on the support strip for pushing the substrate; The outer side of the bearing strip is provided with a slide bar, and a support plate is connected to the slide bar.

[0007] Preferably, there are at least four pushing devices, all of which are mounted on the limiting base.

[0008] Preferably, the bearing bar is provided with an anti-collision spring, and the anti-collision spring is provided with an anti-collision plate.

[0009] Preferably, the outer side of the support plate is provided with a push bearing plate, the push bearing plate is provided with a push rod, and the outer side of the push rod is provided with a handle.

[0010] Preferably, the support plate has a limiting groove for accommodating the pushing device, a positioning point, and a connecting rod.

[0011] Preferably, the loading plate has a loading box on top, a locator on the bottom, and a plug-in hole on the loading plate.

[0012] Preferably, the locator is used to perform positioning for the positioning point.

[0013] Preferably, the inner side of the loading box is provided with a flap shaft, and a flap is provided on the flap shaft, the flap being used to block the substrate.

[0014] Preferably, the limiting base has a sliding groove for supporting the pushing device, and the sliding groove limits the sliding of the pushing device.

[0015] Compared with the prior art, the beneficial effects of this utility model are: This multi-layer substrate alignment and calibration structure for plaster processing enables simultaneous alignment and calibration of multi-layer substrates from multiple directions. This effectively solves the alignment deviation problem caused by the unidirectional pushing of traditional devices, significantly improving substrate alignment accuracy and reducing waste due to misalignment. The anti-collision springs and plates on the support strip provide flexible buffer protection for the substrate during pushing, preventing edge breakage and tearing, and ensuring substrate integrity. The precise docking of the positioning points on the support plate and the positioner on the loading plate, along with the precise docking of the insertion rod and insertion hole, ensures stable connection of the aligned substrate during the carrying and loading transfer process, preventing secondary misalignment and improving process continuity. Furthermore, the coordinated design of the pushing, carrying, and loading functions in the overall structure can adapt to the processing requirements of substrates of different specifications, reducing the degree of manual intervention. This facilitates the large-scale and standardized development of plaster production, reduces production costs, and improves product quality stability. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is an exploded view of the structure of this utility model; Figure 3 This is a schematic diagram of the pushing device structure of this utility model.

[0017] In the diagram: 1. Limiting base; 11. Slide groove; 2. Pushing device; 21. Slide bar; 22. Support plate; 23. Bearing bar; 24. Pushing plate; 25. Anti-collision spring; 26. Anti-collision plate; 27. Pushing bearing plate; 28. Pushing rod; 3. Bearing plate; 31. Limiting groove; 32. Positioning point; 33. Insertion rod; 4. Loading plate; 41. Insertion hole; 42. Positioner; 43. Loading box; 44. Flip plate shaft; 45. Flip plate. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1-3 This utility model provides a technical solution: a multi-layer substrate alignment and calibration structure for plaster processing, which is disposed on a limiting base 1 and is used for aligning and calibrating the substrate. The limiting base 1 is provided with a sliding groove 11 for supporting the pushing device 2, and the sliding groove 11 slides and limits the pushing device 2.

[0020] First, the limiting base 1 provides stable support for the overall structure. The groove 11 on the base forms a precise sliding guide and limiting constraint for the pushing device 2, ensuring that the pushing device 2 always moves smoothly along the preset trajectory when performing alignment and calibration operations on the multi-layer substrate, effectively avoiding calibration errors caused by the offset of the pushing device 2. Subsequently, under the limiting action of the groove 11, the pushing device 2 can accurately act on the multi-layer substrate to achieve directional alignment and calibration of the substrate. This cooperative design of the groove 11 and the pushing device 2 not only improves the alignment accuracy of the substrate to reduce waste generation, but also ensures the stability of the pushing action, providing reliable support for the continuity of the substrate in the subsequent bearing and transfer process, thereby helping to improve the production efficiency and quality stability of the plaster.

[0021] Pushing device 2 is mounted on limiting base 1 and is used to push substrate. Pushing device 2 includes a support strip 23 connected to support plate 3. The support strip 23 is provided with a pushing plate 24 for pushing substrate. The outer side of the support strip 23 is provided with a slide strip 21. A support plate 22 is connected to the slide strip 21. There are at least four pushing devices 2, all mounted on limiting base 1. The support strip 23 is provided with an anti-collision spring 25. The anti-collision spring 25 is provided with an anti-collision plate 26. The outer side of the support plate 22 is provided with a pushing support plate 27. The pushing support plate 27 is provided with a pushing rod 28. The outer side of the pushing rod 28 is provided with a handle for easy hand-pushing by employees.

[0022] First, an employee manually pushes the push rod 28 from the outside, causing it to extend and retract in a preset direction. The push rod 28 then drives the connected push support plate 27 to move synchronously. The push support plate 27 transmits power to the support plate 22. Since the support plate 22 is fixedly connected to the slide bar 21 on the outside of the support bar 23, the slide bar 21 moves with the support plate 22, ultimately causing the push plate 24 on the support bar 23 to move closer to the substrate and apply a pushing force to the substrate. Because the push device 2 has at least four pushers evenly distributed on the limiting base 1, it can synchronously push and calibrate multi-layer substrates from multiple directions, effectively avoiding the alignment deviation problem that is easy to cause by traditional unidirectional push, significantly improving the alignment accuracy of multi-layer substrates, and reducing production waste caused by misalignment. At the same time, the anti-collision spring 25 on the support bar 23 will form a flexible buffer through its own elastic deformation when the push plate 24 approaches the substrate. Together with the anti-collision plate 26, it will prevent the push plate 24 from applying excessive pushing force to the substrate, prevent the substrate edge from being broken or torn, ensure the integrity of the substrate, and lay a good foundation for subsequent processing steps.

[0023] The support plate 3 is mounted on the limiting base 1. The support plate 3 is used to support the stacked substrate. The support plate 3 has a limiting groove 31 for accommodating the pushing device 2. The support plate 3 has a positioning point 32 and a connecting rod 33.

[0024] The support plate 3 is mounted on the limiting base 1. Its core function is to stably support the multi-layer substrate after the alignment operation, providing basic support for subsequent transfer and processing. The limiting groove 31 on the support plate 3 can accurately accommodate the pushing device 2. When the pushing device 2 performs the alignment action on the substrate, it forms a lateral limiting and guiding action, effectively avoiding calibration errors caused by the pushing device 2 due to offset, further improving the alignment accuracy of the multi-layer substrate and reducing production waste caused by misalignment. At the same time, the positioning point 32 on the support plate 3 can provide a precise positioning reference for the positioner 42 of the subsequent loading plate 4. It can work with the insertion rod 33 on the support plate 3 and the insertion hole 41 of the loading plate 4 to achieve precise docking, ensuring that the aligned substrate is not prone to secondary misalignment when transferred from the support plate 3 to the loading plate 4, ensuring the continuity of the process, and ultimately helping to improve the quality stability and overall efficiency of plaster production.

[0025] Loading plate 4 is connected to bearing plate 3. Loading plate 4 is used to load misaligned substrates for transport. Loading box 43 is provided on the top of loading plate 4 and locator 42 is provided on the bottom of loading plate 4. Insertion hole 41 is provided on loading plate 4. locator 42 is used to position the substrate at positioning point 32. Flip shaft 44 is provided on the inner side of loading box 43. Flip shaft 44 is provided with flip plate 45. Flip plate 45 is used to block the substrate.

[0026] When the loading plate 4 completes the alignment and transfer of the substrate, it first precisely engages with the positioning point 32 of the support plate 3 via the locator 42 at its bottom. Simultaneously, it achieves a stable connection with the insertion hole 41 on the loading plate 4 and the insertion rod 33 of the support plate 3. This dual positioning and docking design effectively avoids secondary misalignment of the substrate during the transfer from the support plate 3 to the loading plate 4, ensuring the continuity of the process and providing a precise foundation for subsequent handling operations. After the aligned multi-layer substrate enters the loading box 43 at the top of the loading plate 4, the flipping shaft 44 inside the loading box 43 drives the flipping plate 45 to rotate to a position that fits the edge of the substrate. The flipping plate 45 reliably blocks the substrate, preventing it from slipping or shifting during handling. This ensures the integrity of the multi-layer substrate, reduces handling losses, and ensures the substrate enters the next processing stage in an orderly manner, further improving the quality stability of the plaster production.

[0027] When using the multi-layer substrate alignment and calibration structure for plaster processing, the limiting base 1 first provides stable support for the overall structure. The groove 11 on the base provides precise sliding guidance and limiting constraint for the pushing device 2, preventing the pushing device 2 from deviating during operation and causing calibration errors, thus laying a stable foundation for subsequent alignment operations. Subsequently, the pushing device 2 is driven by an employee to extend and retract the pushing rod 28 in a preset direction, which drives the connected pushing support plate 27 and support plate 22 to move synchronously. The support plate 22, in turn, drives the support strip 23 and the pushing plate 24 on the support strip 23 to move closer to the substrate and apply a pushing force through the slide bar 21. Since there are at least four pushing devices 2 evenly distributed on the limiting base 1, the multi-layer substrate can be simultaneously calibrated from multiple directions, effectively avoiding the alignment deviation that is prone to occur in traditional unidirectional pushing, significantly improving the substrate alignment accuracy and reducing production waste. Meanwhile, the anti-collision spring 25 and anti-collision plate 26 on the bearing strip 23 form a flexible buffer through elastic deformation, preventing excessive pushing force from causing damage or tearing of the substrate edge and ensuring the integrity of the substrate. The aligned multi-layer substrate is stably supported by the bearing plate 3. The limiting groove 31 on the bearing plate 3 can accurately accommodate the pushing device 2, further limiting the pushing device 2 laterally to enhance calibration accuracy. The positioning point 32 and the insertion rod 33 of the bearing plate 3 are precisely matched with the locator 42 and the insertion hole 41 of the loading plate 4, respectively, to achieve a stable connection between the bearing and loading structures, avoid secondary misalignment during substrate transfer, and ensure process continuity. Finally, the aligned substrate enters the loading box 43 on the top of the loading plate 4. The flipping shaft 44 on the inner side of the loading box 43 drives the flipping plate 45 to rotate to fit the edge of the substrate. The flipping plate 45 forms a reliable block for the substrate, preventing the substrate from shaking, slipping, or shifting during the handling of the loading plate 4, ensuring that the substrate enters the next processing stage in a neat state. Under the synergistic effect of the overall structure, the quality stability and overall efficiency of plaster production are effectively improved.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-layer substrate alignment and calibration structure for plaster processing, which is disposed on a limiting base (1) for aligning and calibrating the substrate, characterized in that, include: A pushing device (2) is disposed on the limiting base (1) and is used to push the substrate and align and calibrate the substrate; The support plate (3) is disposed on the limiting base (1) and is used to support the aligned and stacked substrates; A loading plate (4), which is connected to the support plate (3), is used to transport the unloaded and misaligned substrate.

2. The multilayer substrate alignment and calibration structure for plaster processing according to claim 1, characterized in that: The pushing device (2) includes a support strip (23) connected to the support plate (3), and a pushing plate (24) is provided on the support strip (23). The pushing plate (24) is used to push the substrate. The outer side of the bearing strip (23) is provided with a slide (21), and a support plate (22) is connected to the slide (21).

3. The multilayer substrate alignment and calibration structure for plaster processing according to claim 1 or 2, characterized in that: There are at least four pushing devices (2), all of which are located on the limiting base (1).

4. The multilayer substrate alignment and calibration structure for plaster processing according to claim 2, characterized in that: The bearing strip (23) is provided with an anti-collision spring (25), and the anti-collision spring (25) is provided with an anti-collision plate (26).

5. The multilayer substrate alignment and calibration structure for plaster processing according to claim 2, characterized in that: The support plate (22) has a push bearing plate (27) on its outer side, and a push rod (28) is provided on the push bearing plate (27). The push rod (28) has a handle on its outer side.

6. The multilayer substrate alignment and calibration structure for plaster processing according to claim 1, characterized in that: The support plate (3) is provided with a limiting groove (31) for accommodating the pushing device (2), the support plate (3) is provided with a positioning point (32), and the support plate (3) is also provided with a plug rod (33).

7. The multilayer substrate alignment and calibration structure for plaster processing according to claim 6, characterized in that: The loading plate (4) has a loading box (43) on top, a locator (42) on bottom, and a plug hole (41) on top.

8. The multilayer substrate alignment and calibration structure for plaster processing according to claim 7, characterized in that: The locator (42) is used to perform positioning in conjunction with the positioning point (32).

9. The multilayer substrate alignment and calibration structure for plaster processing according to claim 8, characterized in that: The loading box (43) is provided with a flap shaft (44) on its inner side, and a flap (45) is provided on the flap shaft (44) for blocking the substrate.

10. The multilayer substrate alignment and calibration structure for plaster processing according to claim 1, characterized in that: The limiting base (1) is provided with a sliding groove (11) for supporting the pushing device (2), and the sliding groove (11) slides and limits the pushing device (2).

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