A cleaning device for bearing processing

CN224614540UActive Publication Date: 2026-08-11HUBEI JIANAI INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-12
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0003]轴承加工涉及车削、磨削、热处理等多道工序,每一步都会产生金属碎屑、磨料颗粒、切削液残留等污染物,这时就需要用到清洗装置,在目前的实际使用过程中,若清洗后取件困难,将导致后续工序停滞,形成瓶颈效应,整体产能下降,同时增加污染风险,影响清洁度,轴承清洗后需尽快转移至干燥或防锈环节,以避免二次污染,若取件过程耗时过长,轴承暴露在含尘环境中,将导致清洁度不达标

Benefits of technology

本实用新型通过支撑板与限位板的配合使用,可便于分离清洗盘与固定框,从而便于在拉动固定框时防止与清洗盘碰撞,通过固定架与固定框的配合使用,可方便拉出清洗完成后的固定框和轴承本体,防止轴承暴露在含尘环境中,导致清洁度不达标的问题产生,同时提升整体产能。

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Abstract

This utility model relates to the field of bearing processing technology and discloses a cleaning device for bearing processing; it includes a cleaning frame and a door panel, the door panel being rotatably connected to one side of the cleaning frame, a driving component being provided on the outer side of the cleaning frame, a support plate being slidably connected to the inner wall of the cleaning frame, and a limiting plate being fixedly connected to the bottom of the support plate, with the outer side of the limiting plate slidably connected to the inner wall of the cleaning frame. This utility model, through the cooperation of the support plate and the limiting plate, facilitates the separation of the cleaning tray and the fixed frame, thereby preventing collisions with the cleaning tray when the fixed frame is pulled. Through the cooperation of the fixed frame and the fixed bracket, the fixed frame and bearing body can be easily pulled out after cleaning, preventing the bearing from being exposed to a dusty environment, thus preventing substandard cleanliness and improving overall production capacity.
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Description

Technical Field

[0001] This utility model relates to the field of bearing processing technology, specifically a cleaning device for bearing processing. Background Technology

[0002] Bearings are key components in mechanical equipment used to support rotating shafts, reduce friction, and ensure smooth operation. They convert sliding friction into rolling friction by creating relative motion between inner and outer rings through rolling elements or sliding surfaces, thereby significantly reducing energy loss and wear. Common types include deep groove ball bearings, cylindrical roller bearings, and tapered roller bearings. Bearings are widely used in automobiles, machine tools, and aerospace, and their precision, lifespan, and reliability directly affect equipment performance. Modern bearings also employ special materials, sealing designs, and lubrication technologies to adapt to high-temperature, high-speed, or corrosive environments, making them an indispensable structure in industrial machinery.

[0003] Bearing processing involves multiple steps such as turning, grinding, and heat treatment. Each step generates contaminants such as metal shavings, abrasive particles, and cutting fluid residue. This necessitates the use of cleaning equipment. In current practical applications, difficulties in removing the bearings after cleaning can lead to stagnation in subsequent processes, creating a bottleneck effect, reducing overall production capacity, increasing the risk of contamination, and affecting cleanliness. After cleaning, bearings must be transferred to drying or rust prevention stages as soon as possible to avoid secondary contamination. If the removal process takes too long, the bearings will be exposed to a dusty environment, resulting in substandard cleanliness. Utility Model Content

[0004] The purpose of this invention is to provide a cleaning device for bearing processing, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a cleaning device for bearing processing, comprising a cleaning frame and a door panel, wherein the door panel is rotatably connected to one side of the cleaning frame, and a driving component is provided on the outer side of the cleaning frame; The support plate is slidably connected to the inner wall of the cleaning frame, and a limiting plate is fixedly connected to the bottom of the support plate, with the outer side of the limiting plate slidably connected to the inner wall of the cleaning frame. The fixing frame is fixedly connected to the top of the support plate, and a fixing frame is slidably connected to the outside of the fixing frame, with the bottom of the fixing frame slidably connected to the top of the support plate. The bearing body is installed on the inner wall of the fixed frame, a water tank is installed on the inner wall of the cleaning frame, and a conveying component is provided on the outer side of the cleaning frame.

[0006] Preferably, a pull rod is fixedly connected to the outer side of the fixed frame, and a fixing ring is fixedly connected to one side of the cleaning frame.

[0007] Preferably, a fixed shell is fixedly connected to one side of the cleaning frame, and a limit frame is slidably connected to the inner wall of the fixed shell, with the outer side of the limit frame inserted into the inner wall of the limit plate.

[0008] Preferably, the inner wall of the cleaning frame is provided with a limiting groove, and two sets of limiting posts are fixedly connected to both sides of the limiting plate, and the position of the limiting groove corresponds one-to-one with the position of the limiting post.

[0009] Preferably, a fixing strip is fixedly connected to the outer side of the limiting frame, a spring is fixedly connected to one side of the fixing strip, and one end of the spring is fixedly connected to one side of the cleaning frame.

[0010] Preferably, the driving component includes a motor fixedly connected to the top of the cleaning frame, and the output end of the motor is fixedly connected to a cleaning disc.

[0011] Preferably, the conveying component includes a pump body fixedly connected to the inner wall of the fixed ring, the water outlet of the pump body is connected to a spray pipe, and the water inlet of the pump body is connected to the inner wall of the water tank through a pipe.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model, through the combined use of a support plate and a limiting plate, facilitates the separation of the cleaning tray and the fixed frame, thereby preventing collisions with the cleaning tray when the fixed frame is pulled. The combined use of the fixed frame and the fixed bracket allows for easy pulling out of the fixed frame and bearing body after cleaning, preventing the bearing from being exposed to a dusty environment and causing the problem of substandard cleanliness, while also improving overall production capacity. Attached Figure Description

[0013] Figure 1 A schematic diagram of a preferred embodiment of the cleaning device for bearing processing provided by this utility model; Figure 2 A schematic diagram of the drive component structure provided by this utility model; Figure 3 A schematic diagram of the conveying component provided by this utility model; Figure 4 for Figure 2 A magnified structural diagram of point A shown.

[0014] In the diagram: 1. Cleaning frame; 2. Door panel; 3. Drive component; 31. Motor; 32. Cleaning tray; 4. Support plate; 5. Limiting plate; 6. Fixing frame; 7. Fixing frame; 8. Bearing body; 9. Water tank; 10. Conveying component; 101. Pump body; 102. Spray pipe; 11. Pull rod; 12. Fixing ring; 13. Fixing shell; 14. Limiting frame; 15. Limiting groove; 16. Limiting post; 17. Fixing strip; 18. Spring. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1-4 As shown, a cleaning device for bearing processing includes a cleaning frame 1 and a door panel 2. The door panel 2 is rotatably connected to one side of the cleaning frame 1, and a driving component 3 is provided on the outer side of the cleaning frame 1.

[0017] The cleaning frame 1 serves as the main frame structure of the entire cleaning device, providing an installation foundation and support for other components. It also forms a relatively enclosed cleaning space to prevent cleaning fluid from splashing during the cleaning process, ensuring that the cleaning work is carried out in a relatively stable and safe environment. The door panel 2 allows operators to easily open and close the cleaning frame 1. When it is necessary to place or remove the bearing body 8, the door panel 2 can be opened for operation. During the cleaning process, the door panel 2 is closed to provide a seal, further preventing cleaning fluid from splashing out and ensuring a clean working environment and operator safety. The drive unit 3 enables the cleaning operation of the bearing.

[0018] The support plate 4 is slidably connected to the inner wall of the cleaning frame 1, and the bottom of the support plate 4 is fixedly connected to the limiting plate 5, and the outer side of the limiting plate 5 is slidably connected to the inner wall of the cleaning frame 1.

[0019] The support plate 4 provides a stable support platform for the fixing frame 6, the fixing frame 7, and the bearing body 8, ensuring that the bearing remains in a relatively fixed position during cleaning, facilitating cleaning by the cleaning disc 32. The sliding design of the support plate 4 allows for easy pulling out or pushing of the components on it into the cleaning frame 1, facilitating the removal and installation of the bearing. The limiting plate 5 increases the connection stability between the support plate 4 and the cleaning frame 1, preventing the support plate 4 from shaking or shifting during sliding, ensuring that the support plate 4 is in the correct position for cleaning. It should be noted that the inner wall of the support plate 4 and the inner wall of the fixing frame 7 have drainage grooves of the same size, as shown in the attached diagram. Figure 2 This setting facilitates the drainage of cleaning fluid into water tank 9 for recycling.

[0020] The fixing frame 6 is fixedly connected to the top of the support plate 4, and the fixing frame 7 is slidably connected to the outside of the fixing frame 6, and the bottom of the fixing frame 7 is slidably connected to the top of the support plate 4.

[0021] The mounting bracket 6 provides an installation position and support for the mounting frame 7. The mounting bracket 6 is slidably connected to the mounting frame 7, and the bottom of the mounting frame 7 is slidably connected to the top of the support plate 4. This design allows the mounting frame 7 to slide relative to the mounting bracket 6 and the support plate 4, facilitating the operator to pull out the mounting frame 7 when loading and unloading bearings. The mounting frame 7 provides a dedicated space for the bearings, ensuring they remain stably in a fixed position during cleaning, preventing movement or collisions caused by the impact of the cleaning fluid and the rotation of the cleaning disc 32, thus protecting the bearings from damage. It should be noted that the inner wall of the mounting frame 7 is fixed with a fixing column. This column is to maintain the stability of the bearings during cleaning and prevent multiple bearings from colliding and being damaged during the cleaning process.

[0022] The bearing body 8 is installed on the inner wall of the fixed frame 7, the inner wall of the cleaning frame 1 is equipped with a water tank 9, and the outer side of the cleaning frame 1 is provided with a conveying component 10.

[0023] The water tank 9 is designed to store cleaning fluid and enable its recycling. A drain pipe is located at the bottom of the water tank 9 and extends through the inner wall of the cleaning frame 1. A valve is installed on the outside of the drain pipe. When the cleaning fluid becomes less clean after multiple cycles and can no longer effectively clean the bearings, the valve can be opened to drain the unusable cleaning fluid from the water tank 9 and replace it with new cleaning fluid to ensure the cleaning effect. The conveying component 10 can extract the cleaning fluid from the water tank 9 and transport it through a pipeline to the spray pipe 102, providing a continuous supply of cleaning fluid for the cleaning process.

[0024] A tie rod 11 is fixedly connected to the outside of the fixed frame 7, and a fixing ring 12 is fixedly connected to one side of the cleaning frame 1.

[0025] The pull rod 11 allows the fixing frame 7 to be easily pulled out after cleaning, making it easy to remove the bearing after cleaning. The fixing ring 12 provides an installation position and fixed support for the pump body 101, ensuring that the pump body 101 remains stable during operation and can normally deliver the cleaning fluid from the water tank 9 to the spray pipe 102.

[0026] A fixed shell 13 is fixedly connected to one side of the cleaning frame 1. A limit frame 14 is slidably connected to the inner wall of the fixed shell 13, and the outer side of the limit frame 14 is inserted into the inner wall of the limit plate 5.

[0027] The fixed shell 13 provides installation space and support for the limiting frame 14, while also guiding and restricting its movement. This ensures that the limiting frame 14 can accurately engage with the limiting plate 5, thereby limiting the support plate 4. When the support plate 4 slides to a suitable position, the limiting frame 14 inserts into the inner wall of the limiting plate 5, fixing the support plate 4 in its current position and preventing it from sliding during cleaning. This ensures the stability and safety of the cleaning process. When it is necessary to move the support plate 4, the limiting frame 14 can be separated from the limiting plate 5 by pulling the fixing strip 17, thus releasing the limitation on the support plate 4.

[0028] The inner wall of the cleaning frame 1 is provided with a limiting groove 15, and two sets of limiting posts 16 are fixedly connected to both sides of the limiting plate 5, and the position of the limiting groove 15 corresponds one-to-one with the position of the limiting post 16.

[0029] The limiting groove 15 is designed to work in conjunction with the limiting posts 16 fixedly connected to both sides of the limiting plate 5 to precisely guide and limit the sliding trajectory of the support plate 4, preventing the support plate 4 from shifting or tilting during the sliding process, ensuring that the support plate 4 can accurately slide to the predetermined position, and ensuring the normal operation of the cleaning device.

[0030] A fixing strip 17 is fixedly connected to the outer side of the limiting frame 14, and a spring 18 is fixedly connected to one side of the fixing strip 17, and one end of the spring 18 is fixedly connected to one side of the cleaning frame 1.

[0031] The fixing strip 17 provides an installation position and fixed support for the spring 18. The fixing strip 17 connects one end of the spring 18 to the limiting frame 14, allowing the spring 18 to extend and retract with the movement of the limiting frame 14, thereby realizing the automatic reset function of the limiting frame 14. At the same time, it facilitates pulling the two sets of limiting frames 14 away from the limiting plate 5. The spring 18 is in a normal state when the limiting frame 14 is inserted into the limiting plate 5 for limiting. When it is necessary to release the limiting, the fixing strip 17 is pulled, and the fixing strip 17 drives the limiting frame 14 to disengage from the limiting plate 5. At the same time, the spring 18 is stretched to release the limiting plate 5. At this time, the limiting plate 5, the support plate 4, the fixing frame 7 and the bearing body 8 move horizontally, thereby preventing collision with the greenhouse cleaning tray 32 when the fixing frame 7 is pulled.

[0032] The driving component 3 includes a motor 31 fixedly connected to the top of the cleaning frame 1, and a cleaning disc 32 is fixedly connected to the output end of the motor 31.

[0033] The motor 31 drives the cleaning disc 32 and the brush bristles to rotate, thereby cleaning the bearing body 8. The cleaning disc 32 provides space for the installation of the brush bristles. The holes opened on the inner wall of the cleaning disc 32 facilitate the wetting of the brush bristles with cleaning fluid, so that the brush bristles remain moist during the cleaning process, thereby enhancing the cleaning effect.

[0034] The conveying component 10 includes a pump body 101 fixedly connected to the inner wall of the fixing ring 12. The water outlet end of the pump body 101 is connected to a spray pipe 102, and the water inlet end of the pump body 101 is connected to the inner wall of the water tank 9 through a pipe.

[0035] The pump body 101 is designed to extract the cleaning fluid from the water tank 9 and deliver it to the spray pipe 102 through a pipeline, providing a continuous supply of cleaning fluid for the cleaning process. The spray pipe 102 is designed to evenly spray the cleaning fluid delivered by the pump body 101 onto the cleaning disc 32, and then allow the bearing surface to fully contact the cleaning fluid through the holes, which, together with the scrubbing action of the cleaning disc 32, improves the cleaning effect.

[0036] Working principle: When the bearing needs to be cleaned, first pull out the fixing frame 7, then place the bearing body 8 on the outside of the column on the inner wall of the fixing frame 7. Next, push the fixing frame 7, and then hold both sides of the support plate 4 to lift it. At the same time, the support plate 4 will drive the limiting plate 5 and the hole opened in the limiting plate 5 to rise. When the hole opened in the limiting plate 5 coincides with one end of the limiting frame 14, the spring 18 rebounds and drives the fixing bar 17 and the limiting frame 14 to move horizontally, so that one end of the limiting frame 14 is inserted into the limiting plate 5, thereby completing the limiting of the support plate 4. At the same time, the bearing body 8 is brought close to the bristles at the bottom of the cleaning disc 32. Then, start the motor 31 and the pump body 101. The motor 31 drives the cleaning disc 32 and the bristles. The bearing body 8 is cleaned, and at the same time, the pump body 101 delivers the cleaning fluid in the water tank 9 to the spray pipe 102 through the pipeline. The cleaning fluid is sprayed onto the surface of the cleaning disc 32 in the fixed frame 7 through the spray pipe 102. Then, through the holes opened on the surface of the cleaning disc 32, the bearing surface and the brush bristles are fully in contact with the cleaning fluid. At the same time, the rotation of the cleaning disc 32 improves the cleaning effect. Meanwhile, the cleaning fluid will fall into the water tank 9 through the drainage groove opened in the support plate 4 and the fixed frame 7, thus completing multiple cycles of the cleaning fluid. It should be noted that the door plate 2 should be closed during the cleaning process. On the one hand, it prevents the cleaning fluid from spraying out of the cleaning frame 1 during the cleaning process. On the other hand, it can also limit the fixed frame 7 and prevent the fixed frame 7 from sliding.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for bearing processing, comprising a cleaning frame (1), characterized in that, Also includes: The door panel (2) is rotatably connected to one side of the cleaning frame (1), and a driving component (3) is provided on the outside of the cleaning frame (1). The support plate (4) is slidably connected to the inner wall of the cleaning frame (1), and the bottom of the support plate (4) is fixedly connected to the limiting plate (5), and the outer side of the limiting plate (5) is slidably connected to the inner wall of the cleaning frame (1). A fixing frame (6) is fixedly connected to the top of the support plate (4). A fixing frame (7) is slidably connected to the outside of the fixing frame (6), and the bottom of the fixing frame (7) is slidably connected to the top of the support plate (4). The bearing body (8) is installed on the inner wall of the fixed frame (7), the inner wall of the cleaning frame (1) is equipped with a water tank (9), and the outer side of the cleaning frame (1) is provided with a conveyor (10).

2. The cleaning device for bearing processing according to claim 1, characterized in that: A pull rod (11) is fixedly connected to the outside of the fixed frame (7), and a fixed ring (12) is fixedly connected to one side of the cleaning frame (1).

3. The cleaning device for bearing processing according to claim 1, characterized in that: A fixed shell (13) is fixedly connected to one side of the cleaning frame (1). A limit frame (14) is slidably connected to the inner wall of the fixed shell (13), and the outer side of the limit frame (14) is inserted into the inner wall of the limit plate (5).

4. A cleaning device for bearing processing according to claim 1, characterized in that: The inner wall of the cleaning frame (1) is provided with a limiting groove (15), and two sets of limiting posts (16) are fixedly connected to both sides of the limiting plate (5), and the position of the limiting groove (15) corresponds one-to-one with the position of the limiting post (16).

5. A cleaning device for bearing processing according to claim 3, characterized in that: A fixing strip (17) is fixedly connected to the outside of the limiting frame (14), and a spring (18) is fixedly connected to one side of the fixing strip (17), and one end of the spring (18) is fixedly connected to one side of the cleaning frame (1).

6. A cleaning device for bearing processing according to claim 1, characterized in that: The drive unit (3) includes a motor (31) fixedly connected to the top of the cleaning frame (1), and the output end of the motor (31) is fixedly connected to a cleaning plate (32).

7. A cleaning device for bearing processing according to claim 2, characterized in that: The conveying component (10) includes a pump body (101) fixedly connected to the inner wall of the fixed ring (12). The outlet end of the pump body (101) is connected to a spray pipe (102), and the inlet end of the pump body (101) is connected to the inner wall of the water tank (9) through a pipe.