A rapid prototyping mold for producing chain rollers

CN224615045UActive Publication Date: 2026-08-11HANGZHOU TENGFEI CHAIN PIPES & TUBES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-20
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0003]但是在对链条滚子塑形的过程中,工作台的表面会残留一些氧化皮、铁锈、油污或灰尘,之后需要人工清理这些污渍,再继续进行塑形工作,影响工作效率,较为不便

Benefits of technology

[0022] 1. This rapid prototyping mold for producing chain rollers allows the chain roller to be placed in a mold groove. A shaping device then completes the shaping of the chain roller. After shaping, a material handler pushes the chain roller out of the mold groove and removes it. At this point, a telescopic motor can be activated. The telescopic motor, via a telescopic rod, pushes a cleaning plate along the surface of the mold groove, scraping away residue. The cleaning plate then pushes this residue into a collection device on one side of the mold groove for centralized processing, reducing downtime and improving work efficiency.

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Abstract

This utility model relates to the field of chain roller technology, specifically a rapid prototyping mold for chain roller production. It includes a workbench with a mold groove on its surface. A shaper is located above the mold groove, and a material picker is located below it. A cleaning plate is located on one side of the mold groove, and a telescopic motor is located on one side of the cleaning plate. The output end of the telescopic motor is fixedly connected to a telescopic rod. Chain rollers can be placed in the mold groove, and then the shaper completes the shaping process. After completion, the material picker pushes the chain roller out of the mold groove and removes it. At this point, the telescopic motor can be activated. The telescopic motor, through the telescopic rod, pushes the cleaning plate to slide along the surface of the mold groove, thereby scraping away residue. The cleaning plate then pushes this residue into a collection device on one side of the mold groove for centralized processing, reducing downtime and improving work efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of chain roller technology, specifically a rapid prototyping mold for chain roller production. Background Technology

[0002] Chain rollers are one of the core components of chain drive systems. Their main function is to reduce the frictional resistance when the chain meshes with the sprocket, reduce wear, and ensure the smoothness and reliability of the transmission. Cold heading is the mainstream method for forming chain rollers. By applying external force to the metal blank at room temperature, it is made to undergo plastic deformation in the mold, and finally obtain the required shape and size.

[0003] However, during the shaping process of the chain rollers, some oxide scale, rust, oil stains or dust will remain on the surface of the workbench. These stains need to be cleaned manually before the shaping work can continue, which affects work efficiency and is quite inconvenient.

[0004] In view of this, we propose a rapid prototyping mold for the production of chain rollers. Utility Model Content

[0005] The purpose of this invention is to provide a rapid prototyping mold for the production of chain rollers, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A rapid prototyping mold for producing chain rollers includes a worktable with a mold groove on its surface. A shaper is located above the mold groove, and a material picker is located below the mold groove. A cleaning plate is located on one side of the mold groove, and a telescopic motor is located on one side of the cleaning plate. A telescopic rod is fixedly connected to the output end of the telescopic motor. One end of the telescopic rod extends to one side of the cleaning plate and is fixedly connected to the side wall of the cleaning plate. A collection device is located on the other side of the mold groove.

[0008] The chain roller can be placed in the mold groove, and then the shaping device completes the shaping of the chain roller. After completion, the material take-out device will push the chain roller out of the mold groove and take it out. At this time, the telescopic motor can be started. The telescopic motor will push the cleaning plate along the surface of the mold groove through the telescopic rod, thereby scraping away the residue on the surface of the mold groove. Then the cleaning plate will push these residues into the collection device on one side of the mold groove for convenient centralized processing, reducing downtime and improving work efficiency.

[0009] Preferably, the collecting device includes a material discharge chute opened on one side of the mold groove, and a storage bin is opened below the material discharge chute. The storage bin is equipped with a storage box inside, and a handle is fixedly connected to the side wall of the storage box.

[0010] When the cleaning plate moves to one side of the chute, the residue scraped off by the cleaning plate will fall along the chute into the storage bin inside the storage hopper below the chute. The storage bin will collect and store these residues for later centralized processing. The storage bin can be pulled out by the handle to process the residues.

[0011] Preferably, a fixed magnetic plate is fixedly connected to the side wall of the storage bin, and the fixed magnetic plate is magnetically connected to the handle;

[0012] By setting a fixed magnetic plate, when the storage box is located in the storage silo, the fixed magnetic plate will magnetically attract the storage box, thereby fixing the storage box in the storage silo for convenient processing.

[0013] Preferably, a scraper is fixedly connected to the side wall of the cleaning plate;

[0014] By incorporating a scraper blade, when the sweeping plate scrapes away these residues, the scraper blade will remove some of the more stubborn residues, improving the quality of cleaning.

[0015] Preferably, a cleaning cotton is fixedly connected to the bottom surface of the cleaning plate;

[0016] By setting up a cleaning cotton pad, as the cleaning plate moves, the cleaning cotton pad will wipe away some fine dust and oil stains on the surface of the mold groove that are difficult to be scraped off by the cleaning plate, thereby improving the quality of cleaning.

[0017] Preferably, the cleaning plate is curved;

[0018] The arc-shaped design concentrates the residue in the middle of the cleaning plate when it is cleaning up, reducing the possibility of the residue sliding off the sides of the mold groove and making it easier to push the residue into one side of the discharge chute for collection.

[0019] Preferably, side baffles are fixedly connected to both sides of the cleaning plate;

[0020] By installing side baffles, the side baffles will block the residue cleaned by the sweeping plate, further preventing the possibility of residue sliding off the sides of the sweeping plate and improving cleaning efficiency.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. This rapid prototyping mold for producing chain rollers allows the chain roller to be placed in a mold groove. A shaping device then completes the shaping of the chain roller. After shaping, a material handler pushes the chain roller out of the mold groove and removes it. At this point, a telescopic motor can be activated. The telescopic motor, via a telescopic rod, pushes a cleaning plate along the surface of the mold groove, scraping away residue. The cleaning plate then pushes this residue into a collection device on one side of the mold groove for centralized processing, reducing downtime and improving work efficiency.

[0023] 2. In this rapid prototyping mold for producing chain rollers, when the cleaning plate moves to one side of the discharge chute, the residue scraped off by the cleaning plate will fall along the discharge chute into the storage box inside the storage bin below the discharge chute. The storage box will collect and store these residues for later centralized processing. The storage box can be pulled out by a handle to process these residues. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is one of the side view structural schematic diagrams of this utility model;

[0026] Figure 3 for Figure 2 Enlarged structural diagram of section A in the middle;

[0027] Figure 4 This is the second side view of the structure of this utility model.

[0028] In the diagram: 1. Workbench; 2. Mold slot; 3. Shaper; 4. Feeder; 5. Cleaning plate; 6. Telescopic motor; 7. Telescopic rod; 8. Drop chute; 9. Storage bin; 10. Storage box; 11. Handle; 12. Fixing magnetic plate; 13. Shovel; 14. Cleaning cotton; 15. Side baffle. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0031] Please see Figure 1 - Figure 4 As shown, this utility model provides a technical solution:

[0032] A rapid prototyping mold for producing chain rollers includes a workbench 1 with a mold groove 2 on its surface. A shaper 3 is located above the mold groove 2, and a material picker 4 is located below the mold groove 2. A cleaning plate 5 is located on one side of the mold groove 2, and a telescopic motor 6 is located on one side of the cleaning plate 5. A telescopic rod 7 is fixedly connected to the output end of the telescopic motor 6. One end of the telescopic rod 7 extends to one side of the cleaning plate 5 and is fixedly connected to the side wall of the cleaning plate 5. A collection device is located on the other side of the mold groove 2. Chain rollers can be placed in the mold groove 2, and then the shaper 3 completes the shaping of the chain rollers. After completion, the material picker 4 pushes the chain rollers out of the mold groove 2 and removes them. At this time, the telescopic motor 6 can be activated. The telescopic motor 6 pushes the cleaning plate 5 along the surface of the mold groove 2 through the telescopic rod 7, thereby scraping away the residue on the surface of the mold groove 2. Then, the cleaning plate 5 pushes these residues into the collection device on one side of the mold groove 2 for centralized processing, reducing downtime and improving work efficiency.

[0033] In this embodiment, the collection device includes a material discharge chute 8 opened on one side of the mold groove 2, and a storage bin 9 is opened below the material discharge chute 8. The storage bin 9 is equipped with a storage box 10 inside, and a pull handle 11 is fixedly connected to the side wall of the storage box 10. When the cleaning plate 5 moves to one side of the material discharge chute 8, the residue scraped off by the cleaning plate 5 will fall along the material discharge chute 8 into the storage box 10 inside the storage bin 9 below the material discharge chute 8. The storage box 10 will collect and store these residues for centralized processing later. The storage box 10 can be pulled out by the pull handle 11 to process these residues.

[0034] In this embodiment, a fixed magnetic plate 12 is fixedly connected to the side wall of the storage bin 9, and the fixed magnetic plate 12 is magnetically connected to the handle 11. By setting the fixed magnetic plate 12, when the storage box 10 is located in the storage bin 9, the fixed magnetic plate 12 will magnetically attract the storage box 10, thereby fixing the storage box 10 in the storage bin 9, which facilitates the processing work.

[0035] In this embodiment, a scraper 13 is fixedly connected to the side wall of the cleaning plate 5; by setting the scraper 13, when the cleaning plate 5 scrapes away these residues, the scraper 13 will scrape away some of the more stubborn residues, thus improving the quality of cleaning.

[0036] In this embodiment, a cleaning cotton 14 is fixedly connected to the bottom surface of the cleaning plate 5. By setting the cleaning cotton 14, when the cleaning plate 5 moves, the cleaning cotton 14 will wipe away some fine dust and oil stains on the surface of the mold groove 2 that are inconvenient to be scraped off by the cleaning plate 5, thereby improving the quality of cleaning.

[0037] In this embodiment, the cleaning plate 5 is arc-shaped. The arc-shaped design ensures that when the cleaning plate 5 cleans the residue, the residue will be concentrated in the middle of the cleaning plate 5, reducing the possibility of the residue sliding off both sides of the mold groove 2, and making it easier to push the residue into one side of the discharge groove 8 for collection.

[0038] In this embodiment, side baffles 15 are fixedly connected to both sides of the cleaning plate 5. By setting the side baffles 15, the side baffles 15 will block the residue cleaned by the cleaning plate 5, further avoiding the possibility of residue sliding off the sides of the cleaning plate 5 and improving the cleaning efficiency.

[0039] In this embodiment, a rapid prototyping mold for producing chain rollers is used such that the chain roller is placed in the mold groove 2, and then the shaping device 3 completes the shaping of the chain roller. After completion, the material take-up device 4 pushes the chain roller out of the mold groove 2 and removes the chain roller. At this time, the telescopic motor 6 can be started. The telescopic motor 6 pushes the cleaning plate 5 along the surface of the mold groove 2 through the telescopic rod 7, thereby scraping away the residue on the surface of the mold groove 2. Then, the cleaning plate 5 pushes these residues into the collection device on one side of the mold groove 2 for centralized processing, reducing downtime and improving work efficiency. When the cleaning plate 5 moves to one side of the discharge chute 8, the residue scraped by the cleaning plate 5 will fall along the discharge chute 8 into the storage box 10 inside the storage bin 9 below the discharge chute 8. The storage box 10 will collect and store these residues for centralized processing later. The storage box 10 can be pulled out by the pull handle 11 to process these residues.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A rapid prototyping mold for producing chain rollers, comprising a worktable (1), characterized in that: The workbench (1) has a mold groove (2) on its surface, and a shaper (3) is provided above the mold groove (2). A material picker (4) is provided below the mold groove (2). A cleaning plate (5) is provided on one side of the mold groove (2). A telescopic motor (6) is provided on one side of the cleaning plate (5). A telescopic rod (7) is fixedly connected to the output end of the telescopic motor (6). One end of the telescopic rod (7) extends to one side of the cleaning plate (5) and is fixedly connected to the side wall of the cleaning plate (5). A collection device is provided on the other side of the mold groove (2).

2. The rapid prototyping mold for producing chain rollers according to claim 1, characterized in that: The collecting device includes a material drop chute (8) opened on one side of the mold groove (2), and a storage bin (9) is opened below the material drop chute (8). The storage bin (9) is equipped with a storage box (10) inside, and a handle (11) is fixedly connected to the side wall of the storage box (10).

3. The rapid prototyping mold for producing chain rollers according to claim 2, characterized in that: The side wall of the storage bin (9) is fixedly connected to a fixed magnetic plate (12), and the fixed magnetic plate (12) is magnetically connected to the handle (11).

4. The rapid prototyping mold for producing chain rollers according to claim 1, characterized in that: A scraper (13) is fixedly connected to the side wall of the cleaning plate (5).

5. A rapid prototyping mold for producing chain rollers according to claim 1, characterized in that: The bottom surface of the cleaning plate (5) is fixedly connected with cleaning cotton (14).

6. A rapid prototyping mold for producing chain rollers according to claim 1, characterized in that: The cleaning plate (5) is arc-shaped.

7. A rapid prototyping mold for producing chain rollers according to claim 1, characterized in that: Side baffles (15) are fixedly connected to both sides of the cleaning plate (5).