A coal chemical syngas scrubbing tower
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2026-08-14
AI Technical Summary
[0003]但是煤化合成气在被生产出来后,合成气中常含有灰尘、颗粒等固体杂质,这些固体颗粒随气流运动,会对管道、阀门、设备的内壁产生摩擦和撞击,导致设备磨损,缩短设备使用寿命,增加设备维修和更换成本,另外煤化合成气在被生产出来时温度通常是比较高的,不利于后续的工艺处理,无法保证后续设备能在合适的温度条件下运行,使得容易因高温导致设备损坏
在本装置中,通过环形管道、进液管、喷雾头和金属丝网过滤板的设置,使得能够有效的去除煤化合成气中含有的灰尘、颗粒等固体杂质,使得降低了煤化合成气中含有的灰尘、颗粒等固体杂质对后续设备造成的影响,使得提高了煤化合成气的纯度,也便于后续的工艺处理,同时还能够对煤化合成气进行降温,使得降低了因煤化合成气的温度过高而对后续设备造成损坏的情况发生,另外在本装置中,通过空腔、循环水连接管、水泵和输送管的设置,使得能够进一步加强对煤化合成气的降温效果,从而使得本装置的实际使用性更高。
Smart Images

Figure CN224633453U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of scrubbing tower technology, specifically to a coal chemical syngas scrubbing tower. Background Technology
[0002] Coal syngas is a synthetic gas produced from coal through processes such as gasification. Its main components are carbon monoxide and hydrogen, and it also contains small amounts of carbon dioxide, methane, nitrogen, etc. The production process involves chemically reacting coal with a gasifying agent (such as oxygen, water vapor, etc.) in specific equipment (such as a gasifier) under certain temperature and pressure conditions, converting the organic matter in the coal into gas. Coal syngas has a wide range of uses. It can be used as a raw material gas for the synthesis of ammonia, methanol, and other organic synthesis industries. It can also be used as industrial and domestic fuel gas. Through processes such as Fischer-Tropsch synthesis, it can be converted into liquid fuels such as gasoline and diesel, realizing the indirect liquefaction of coal.
[0003] However, after coal chemical syngas is produced, it often contains solid impurities such as dust and particles. These solid particles move with the airflow and will cause friction and impact on the inner walls of pipelines, valves and equipment, resulting in equipment wear, shortening the service life of equipment, and increasing the cost of equipment maintenance and replacement. In addition, the temperature of coal chemical syngas is usually relatively high when it is produced, which is not conducive to subsequent process treatment and cannot guarantee that the subsequent equipment can operate under the appropriate temperature conditions, making it easy for the equipment to be damaged due to high temperature.
[0004] Therefore, this utility model proposes a coal gas scrubbing tower to solve the above problems. Utility Model Content
[0005] This utility model proposes a coal chemical syngas scrubbing tower. Through the arrangement of annular pipe, liquid inlet pipe, spray head and metal wire mesh filter plate, it can effectively remove solid impurities such as dust and particles contained in coal chemical syngas, thereby reducing the impact of solid impurities such as dust and particles in coal chemical syngas on subsequent equipment, and improving the purity of coal chemical syngas, which facilitates subsequent process treatment, thus solving the above-mentioned problems.
[0006] The technical solution of this utility model is as follows: A coal chemical syngas scrubbing tower includes a base, on which a scrubbing tower body is vertically and fixedly installed. An air inlet pipe is fixedly installed on the outer left side of the scrubbing tower body, an air outlet pipe is fixedly installed at the top of the scrubbing tower body, and a drain pipe is fixedly installed at the bottom of the scrubbing tower body. An annular pipe is fixedly installed on the inner wall of the scrubbing tower body, and several sets of spray heads are fixedly installed on the annular pipe. A liquid inlet pipe is also fixedly installed on the outer left side of the scrubbing tower body, and the right side of the liquid inlet pipe is sealed to the annular pipe.
[0007] Preferably, the spray direction of each group of spray heads is tilted upwards at 45 degrees.
[0008] Preferably, an installation box is fixedly installed on the air intake pipe, an installation groove is provided at the top of the installation box, an installation plate is slidably installed inside the installation groove, a metal wire mesh filter plate is fixedly installed on the installation plate, and a handle is fixedly installed at the top of the installation plate.
[0009] Preferably, a sealing gasket is fixedly installed at the connection between the mounting plate and the outer surface of the mounting groove.
[0010] Preferably, a water storage tank is provided at the rear of the washing tower body, and a water inlet pipe is fixedly installed at the top of the water storage tank. A cavity is opened inside the outer wall of the washing tower body. A circulating water connection pipe is fixedly installed at the top of the rear end of the washing tower body and communicates with the cavity. The other end of the circulating water connection pipe extends into the interior of the water storage tank. A water pump is fixedly installed at the bottom of the interior of the water storage tank. A delivery pipe is fixedly installed at the bottom of the rear end of the washing tower body and communicates with the cavity. The other end of the delivery pipe is fixedly connected to the output end of the water pump.
[0011] Preferably, an installation frame is fixedly installed on the outer wall of the rear end of the water storage tank, a bracket is fixedly installed inside the installation frame, and a cooling fan is fixedly installed on the bracket.
[0012] Preferably, a protective mesh plate is fixedly installed inside the mounting frame at a position behind the cooling fan.
[0013] Preferably, rubber pads are fixedly installed at the four corners of the bottom of the base.
[0014] The working principle and beneficial effects of this utility model are as follows: In this device, the arrangement of annular pipes, liquid inlet pipes, spray nozzles, and metal wire mesh filter plates effectively removes solid impurities such as dust and particles from the coal syngas. This reduces the impact of these impurities on downstream equipment, improves the purity of the coal syngas, and facilitates subsequent processing. Furthermore, the device cools the coal syngas, reducing the risk of damage to downstream equipment due to excessively high temperatures. Additionally, the inclusion of cavities, circulating water connection pipes, water pumps, and delivery pipes further enhances the cooling effect on the coal syngas, thus improving the device's practicality. Attached Figure Description
[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0016] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic cross-sectional view of the present invention. Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle; Figure 4 This is a schematic diagram of the rear cross-sectional structure of this utility model; Figure 5 This utility model Figure 4 Enlarged structural diagram at point B.
[0017] In the diagram: 1. Base; 2. Scrubber body; 3. Air inlet pipe; 4. Air outlet pipe; 5. Drain pipe; 6. Circular pipe; 7. Liquid inlet pipe; 8. Spray head; 9. Mounting box; 10. Mounting groove; 11. Mounting plate; 12. Metal wire mesh filter plate; 13. Handle; 14. Water storage tank; 1401. Water inlet pipe; 15. Cavity; 16. Circulating water connection pipe; 17. Water pump; 18. Delivery pipe; 19. Mounting frame; 20. Bracket; 21. Cooling fan; 22. Protective mesh plate; 23. Rubber pad. Detailed Implementation
[0018] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0019] Example 1 like Figures 1-5 As shown in the figure, this embodiment proposes a coal chemical syngas scrubbing tower, including a base 1, on which a scrubbing tower body 2 is vertically and fixedly installed. An air inlet pipe 3 is fixedly installed on the outer left side of the scrubbing tower body 2, an air outlet pipe 4 is fixedly installed at the top of the scrubbing tower body 2, a drain pipe 5 is fixedly installed at the bottom of the scrubbing tower body 2, an annular pipe 6 is fixedly installed on the inner wall of the scrubbing tower body 2, and several sets of spray heads 8 are fixedly installed on the annular pipe 6. A liquid inlet pipe 7 is also fixedly installed on the outer left side of the scrubbing tower body 2, and the right side of the liquid inlet pipe 7 is sealed to the annular pipe 6.
[0020] Each spray head 8 sprays at a 45-degree angle upwards; an installation box 9 is fixedly installed on the air inlet pipe 3, and an installation groove 10 is opened at the top of the installation box 9. An installation plate 11 is slidably installed inside the installation groove 10, and a metal wire mesh filter plate 12 is fixedly installed on the installation plate 11. A handle 13 is fixedly installed at the top of the installation plate 11; a sealing gasket is fixedly installed at the connection between the installation plate 11 and the outer surface of the installation groove 10.
[0021] In this embodiment, when using this device, the operator can transport the produced coal syngas to the scrubbing tower body 2 through the inlet pipe 3. As the coal syngas passes through the inlet pipe 3, the metal mesh filter plate 12 intercepts larger solid impurities in the coal syngas. The metal mesh filter plate 12 is not only high-strength and heat-resistant, able to withstand the high temperature of the coal syngas, but it can also be reused after cleaning, thus improving the practicality of the device. Then, after the coal syngas enters the scrubbing tower body 2, the operator can connect the liquid inlet pipe 7 to a scrubbing liquid source, allowing the scrubbing liquid to... The spray head 8, which is tilted upwards at a 45-degree angle, can spray out the gas, forming an arched liquid curtain. When the dust-laden coal syngas passes through the liquid curtain formed by the washing liquid, the dust and small particulate impurities come into contact with the liquid and are captured due to inertia, gravity, diffusion, etc., and are then discharged from the drain pipe 5 with the washing liquid. This reduces the impact of dust, particulate and other solid impurities in the coal syngas on subsequent equipment, thereby improving the purity of the coal syngas and facilitating subsequent process treatment. At the same time, it can also cool the coal syngas, reducing the possibility of damage to subsequent equipment due to excessively high coal syngas temperature.
[0022] Example 2 like Figures 1-5 As shown, based on the same concept as Embodiment 1 above, this embodiment also proposes that a water storage tank 14 is provided at the rear of the washing tower body 2, an inlet pipe 1401 is fixedly installed at the top of the water storage tank 14, a cavity 15 is opened inside the outer wall of the washing tower body 2, a circulating water connection pipe 16 is fixedly installed at the top of the rear end of the washing tower body 2 and is connected to the cavity 15, the other end of the circulating water connection pipe 16 extends into the interior of the water storage tank 14, a water pump 17 is fixedly installed at the bottom of the interior of the water storage tank 14, a delivery pipe 18 is fixedly installed at the bottom of the rear end of the washing tower body 2 and is connected to the cavity 15, the other end of the delivery pipe 18 is fixedly connected to the output end of the water pump 17; an installation frame 19 is fixedly installed on the outer wall of the rear end of the water storage tank 14, a bracket 20 is fixedly installed inside the installation frame 19, a cooling fan 21 is fixedly installed on the bracket 20; a protective mesh plate 22 is fixedly installed inside the installation frame 19 at the position behind the cooling fan 21; rubber pads 23 are fixedly installed at the four corners of the bottom of the base 1.
[0023] In this embodiment, when the operator uses this device to process coal syngas, the operator can start the water pump 17 to pump the water stored in the water tank 14 into the cavity 15 through the delivery pipe 18, and then return it to the water tank 14 through the circulating water connection pipe 16. This not only enhances the cooling efficiency of the coal syngas, but also cools the outer wall of the scrubbing tower body 2, making the outside temperature of the tower lower during use and easier for the operator to use, thus further enhancing the practicality of the device. In addition, the operator can also start the cooling fan 21 to cool the outer wall of the water tank 14, which can reduce the temperature of the water inside the water tank 14 to a certain extent, thereby ensuring the cooling effect on the outer wall of the scrubbing tower body 2.
[0024] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A coal gasification syngas scrubber column characterized by, The system includes a base (1), on which a washing tower body (2) is vertically and fixedly installed. An air inlet pipe (3) is fixedly installed on the outer left side of the washing tower body (2). An air outlet pipe (4) is fixedly installed at the top of the washing tower body (2). A drain pipe (5) is fixedly installed at the bottom of the washing tower body (2). An annular pipe (6) is fixedly installed on the inner wall of the washing tower body (2). Several sets of spray heads (8) are fixedly installed on the annular pipe (6). An inlet pipe (7) is also fixedly installed on the outer left side of the washing tower body (2). The right side of the inlet pipe (7) is sealed to the annular pipe (6). A water storage tank (14) is provided at the rear of the washing tower body (2). A water inlet pipe (1401) is fixedly installed at the top of the water storage tank (14). A cavity (15) is opened inside the outer wall of the washing tower body (2). A circulating water connection pipe (16) is fixedly installed at the top rear end of the washing tower body (2) and is connected to the cavity (15). The other end of the circulating water connection pipe (16) extends into the water storage tank (14). A water pump (17) is fixedly installed at the bottom of the water storage tank (14). A conveying pipe (18) is fixedly installed at the bottom rear end of the washing tower body (2) and is connected to the cavity (15). The other end of the conveying pipe (18) is fixedly connected to the output end of the water pump (17). An installation frame (19) is fixedly installed on the outer wall of the rear end of the water storage tank (14). A bracket (20) is fixedly installed inside the installation frame (19). A cooling fan (21) is fixedly installed on the bracket (20). A protective mesh plate (22) is fixedly installed inside the installation frame (19) at the position behind the cooling fan (21).
2. A coal gasification syngas scrubber column according to claim 1, wherein, Each spray head (8) sprays at a 45-degree angle upwards.
3. A coal gasification syngas scrubber column according to claim 1, wherein, An installation box (9) is fixedly installed on the air intake pipe (3). An installation groove (10) is opened at the top of the installation box (9). An installation plate (11) is slidably installed inside the installation groove (10). A metal wire mesh filter plate (12) is fixedly installed on the installation plate (11). A handle (13) is fixedly installed at the top of the installation plate (11).
4. A coal gasification syngas scrubber column according to claim 3, wherein, A sealing gasket is fixedly installed at the connection between the outer surface of the mounting plate (11) and the mounting groove (10).
5. A coal-based syngas scrubber column as claimed in claim 1, wherein, Rubber pads (23) are fixedly installed at the four corners of the bottom of the base (1).