A high-temperature superalloy production shunt purification device
By installing an accelerated purification component on the diversion and purification device for high-temperature master alloy production, and utilizing a rotary motor and transmission gear system to achieve accelerated diversion and filtration of liquid metal, the problem of low purification efficiency is solved and the purification efficiency is improved.
Patent Information
- Application Number
- CN202520980650.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-05-19
AI Technical Summary
The existing diversion and purification devices used in the production of high-temperature master alloys have low purification efficiency, resulting in insufficient efficiency during use.
An accelerated purification component, including a rotary motor and a transmission gear system, is installed on the device. The rotary motor drives the active rotating wheel to drive the transmission gear, which in turn drives the passive gear ring, thereby achieving accelerated diversion and filtration of liquid metal.
By accelerating the rotation of the purification components, the diversion and filtration efficiency of liquid metal is improved, thereby increasing the purification efficiency.
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Figure CN224673752U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of purification in the production of master alloys, specifically a diversion purification device for the production of high-temperature master alloys. Background Technology
[0002] A master alloy is a refined, precisely composed alloy material used for casting; hence, it is also called a casting master alloy. The reason it's called a "master alloy" is because, as the base material for casting, it possesses strong heritability. This means that many characteristics of the master alloy (such as carbide distribution, grain size, microstructure, and even mechanical properties that affect the quality of the casting) are inherited by the casting after remelting and pouring. Currently widely used master alloy materials include high-temperature alloy master alloys, heat-resistant steel master alloys, duplex master alloys, and conventional stainless steel master alloys. During production, these require melting before forging, and after melting, purification is performed to ensure better subsequent quality.
[0003] Application number CN202120741386.7 discloses a diversion and purification device for high-temperature master alloy production, comprising a guide channel with an open upper surface and a diversion plate with an open upper surface. The guide channel is placed on the diversion plate, and a plurality of guide holes are formed on the bottom plate of the guide channel. A plurality of rows of diversion holes are formed on the bottom plate of the diversion plate, and an isolation strip is provided between each adjacent pair of rows of diversion holes. The isolation strips are parallel to each other and fixedly connected to the upper surface of the bottom plate of the diversion plate. The device is characterized by: a first filter screen being connected between each pair of adjacent isolation strips; a second filter screen being connected between the isolation strip at the edge and the inner sidewall of the diversion plate; and a primary filter screen being connected inside the guide channel to shield the bottom of the guide channel. This application has the effect of reducing the possibility of impurities flowing into the mold steel pipe with the molten steel; however, it has shortcomings. The device has not yet been improved in terms of purification efficiency during use, resulting in low efficiency during operation. Utility Model Content
[0004] The purpose of this invention is to provide a diversion and purification device for the production of high-temperature master alloys, which solves the problem that the purification efficiency has not been improved during use, resulting in low efficiency.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is a diversion and purification device for high-temperature master alloy production, including a convenient disassembly and assembly shell assembly. A flip-top assembly is installed on the top middle part of the convenient disassembly and assembly shell assembly, and a diversion and purification assembly is installed on the inner middle part of the convenient disassembly and assembly shell assembly. An accelerated purification assembly is installed on one side of the diversion and purification assembly, and the accelerated purification assembly is installed on one side of the convenient disassembly and assembly shell assembly.
[0007] The accelerated purification component includes a rotary motor, which is mounted on the outside of the support frame.
[0008] Furthermore, the easy-to-assemble and disassemble housing assembly includes a support frame, with a purification box connected to the middle of the support frame, and support columns installed on both sides of the purification box.
[0009] Furthermore, the flip-top assembly includes a flip-top, a mounting hinge is installed in the middle of the flip-top, and a feed inlet is installed on the top of one side of the flip-top. The flip-top is also positioned on the top of the support column, and the two sides of the mounting hinge are installed on the top of the middle of the support frame.
[0010] Furthermore, the diversion and purification component includes a connection interface, a diversion groove is correspondingly provided at the bottom of the connection interface, and the connection interface is correspondingly provided at the bottom of the feed inlet. Flow outlets are correspondingly provided on both sides of the diversion groove, a filter plate is correspondingly provided on the outer side of the flow outlet, and a discharge port is correspondingly provided on the outer side of the end of the filter plate. The discharge port is correspondingly provided on both sides of the support frame.
[0011] Furthermore, an active rotating wheel is installed on the inner side of the rotary motor.
[0012] Furthermore, a transmission gear is installed at the end of the active rotating wheel, and a passive gear ring is correspondingly provided on the adjacent side of the transmission gear, and the passive gear ring is installed on one side of the purification box.
[0013] This utility model has the following beneficial effects:
[0014] (1) The present invention provides a diversion and purification device for high-temperature master alloy production. By installing an accelerated purification component on the device, the device can achieve accelerated purification during use. The rotation of the component diverts the liquid metal to both sides, and the rotation accelerates the flow of the liquid, further improving the purification efficiency.
[0015] (2) The present invention provides a diversion and purification device for the production of high-temperature master alloys. By installing a diversion and purification component on the device, the liquid can be diverted to both sides when using the device, thereby improving the efficiency of flow filtration.
[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of a diversion and purification device for high-temperature master alloy production according to this utility model;
[0019] Figure 2 This is a schematic diagram of the accelerated purification component structure of a diversion and purification device for high-temperature master alloy production according to this utility model;
[0020] Figure 3 This is a side view of the diversion and purification device for high-temperature master alloy production according to the present invention.
[0021] Figure 4 This is a cross-sectional view of the diversion and purification component of a diversion and purification device for high-temperature master alloy production according to this utility model.
[0022] The attached diagram lists the components represented by each number as follows:
[0023] In the diagram: 1. Conveniently detachable and assembleable shell assembly; 2. Flip-top assembly; 3. Diversion and purification assembly; 4. Accelerated purification assembly; 101. Support frame; 102. Purification chamber; 103. Support column; 201. Flip-top; 202. Mounting hinge; 203. Feed inlet; 301. Connecting interface; 302. Diversion channel; 303. Flow outlet; 304. Filter plate; 305. Discharge outlet; 401. Rotary motor; 402. Active rotor; 403. Transmission gear; 404. Passive gear ring. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-4As shown, this utility model is a diversion and purification device for high-temperature master alloy production, including a convenient disassembly and assembly housing assembly 1, a flip-top assembly 2 installed at the top center of the convenient disassembly and assembly housing assembly 1, a diversion and purification assembly 3 installed on the inner center of the convenient disassembly and assembly housing assembly 1, an accelerated purification assembly 4 installed on one side of the diversion and purification assembly 3, and the accelerated purification assembly 4 installed on one side of the convenient disassembly and assembly housing assembly 1.
[0026] The accelerated purification component 4 includes a rotary motor 401, which is mounted on the outside of the support frame 101.
[0027] By installing the accelerated purification component 4 on the device, the purification effect can be accelerated when using the device. The rotation of the component 4 diverts the liquid metal to both sides, and the rotation also accelerates the flow of the liquid, further improving the purification efficiency.
[0028] The easy-to-assemble and disassemble housing assembly 1 includes a support frame 101, with a purification box 102 connected in the middle of the support frame 101. Support columns 103 are installed on both sides of the purification box 102. The support frame 101 is installed in the corresponding position, and then the purification box 102 is installed in the middle of the support frame 101. At the same time, the support columns 103 are installed on both sides of the purification box 102 for support and fixation. Then, the flip-top 201 is installed on the top of the support columns 103. Then, a purification roller is installed inside the purification box 102, and a diversion purification component 3 is installed on the purification roller. An acceleration purification component 4 is installed on one side of the outer wall. In this way, the purification roller can be rolled and braked by the acceleration purification component 4.
[0029] The flip cover assembly 2 includes a flip cover 201, a mounting hinge 202 is installed in the middle of the flip cover 201, and a feed port 203 is installed on the top of one side of the flip cover 201. The flip cover 201 is correspondingly set on the top of the support column 103, and the two sides of the mounting hinge 202 are installed on the top of the middle of the support frame 101.
[0030] The diversion and purification component 3 includes an interface 301, with a diversion channel 302 correspondingly provided at the bottom of the interface 301. The interface 301 is also located at the bottom of the inlet 203. Flow outlets 303 are provided on both sides of the diversion channel 302. Filter plates 304 are provided on the outer side of the flow outlets 303. Discharge ports 305 are provided on the outer side of the ends of the filter plates 304. The discharge ports 305 are located on both sides of the support frame 101. Material is fed into the inlet 203 in the middle of the flip-top plate 201, with the interface 301 correspondingly provided at its bottom. The material is concentrated into the diversion channel 302 through the interface 301. As the liquid accumulates in the diversion channel 302, it overflows through the flow outlets 303 on both sides and flows to the filter plates 304 on both sides. After being filtered by the filter plates 304, the material is discharged through the discharge ports 305 on both sides.
[0031] An active rotating wheel 402 is installed on the inner side of the rotary motor 401.
[0032] A drive gear 403 is installed at the end of the active rotor 402. A passive gear ring 404 is provided on the adjacent side of the drive gear 403. The passive gear ring 404 is installed on one side of the purification box 102. The working effect is accelerated by the acceleration purification component 4. During acceleration, the active rotor 402 at the end is driven by the rotary motor 401 to rotate the drive gear 403 at the end. In this way, the rotating drive gear 403 drives the passive gear ring 404 on the adjacent side. Since the passive gear ring 404 is installed on one side of the purification drum, the filtration effect is accelerated by rotation.
[0033] In use, first install the easy-to-disassemble housing assembly 1 in the corresponding position, then install the flip-top assembly 2 on top of the easy-to-disassemble housing assembly 1, then install the diversion purification assembly 3 in the middle of the easy-to-disassemble housing assembly 1, and then install the accelerated purification assembly 4 on one side of the easy-to-disassemble housing assembly 1. This allows the accelerated purification assembly 4 to accelerate the rotation of the associated diversion purification assembly 3. Before use, first install the support frame 101 in the corresponding position, then install the purification box 102 in the middle of the support frame 101, and simultaneously install support columns 103 on both sides of the purification box 102 for support and fixation. Then install the flip-top 201 on top of the support columns 103. Next, install the purification roller inside the purification box 102, and install the diversion purification assembly 3 on the purification roller, and install the accelerated purification assembly 4 on one side of the outer wall. This allows the accelerated purification assembly 4 to accelerate the rotation of the associated diversion purification assembly 3. The purification drum is rolled and braked. After installation, the material is fed in through the feed port 203 in the middle of the flip cover plate 201. The bottom of the flip cover plate has a corresponding interface 301. The material is concentrated into the diversion tank 302 through the interface 301. The liquid accumulates in the diversion tank 302 and finally overflows through the flow outlets 303 on both sides to the filter plates 304 on both sides. After being filtered by the filter plates 304, the material is discharged through the discharge ports 305 on both sides. During the filtration process, the purification component 4 accelerates the working effect. During acceleration, the rotating motor 401 drives the active rotating wheel 402 at the end to rotate the transmission gear 403 at the end. This drives the passive gear ring 404 on the adjacent side through the rotating transmission gear 403. The passive gear ring 404 is installed on one side of the purification drum. This rotation accelerates the filtration effect.
[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A diversion and purification device for high-temperature master alloy production, comprising a conveniently detachable housing assembly (1), characterized in that: The top center of the easy-to-disassemble shell assembly (1) is equipped with a flip-top assembly (2), and the inner center of the easy-to-disassemble shell assembly (1) is equipped with a diversion purification assembly (3). An accelerated purification assembly (4) is installed on one side of the diversion purification assembly (3), and the accelerated purification assembly (4) is installed on one side of the easy-to-disassemble shell assembly (1). The accelerated purification component (4) includes a rotary motor (401) which is mounted on the outside of the support frame (101).
2. The diversion and purification device for high-temperature master alloy production according to claim 1, characterized in that: The easy-to-assemble and disassemble housing assembly (1) includes a support frame (101), a purification box (102) is connected in the middle of the support frame (101), and support columns (103) are installed on both sides of the purification box (102).
3. The diversion and purification device for high-temperature master alloy production according to claim 1, characterized in that: The flip-top assembly (2) includes a flip-top (201), a mounting hinge (202) is installed in the middle of the flip-top (201), and a feed inlet (203) is installed on the top of one side of the flip-top (201). The flip-top (201) is correspondingly set on the top of the support column (103), and the two sides of the mounting hinge (202) are installed on the top of the middle of the support frame (101).
4. The diversion and purification device for high-temperature master alloy production according to claim 1, characterized in that: The diversion and purification component (3) includes an interface (301), a diversion groove (302) is provided at the bottom of the interface (301), and the interface (301) is provided at the bottom of the feed inlet (203). Flow outlets (303) are provided on both sides of the diversion groove (302). A filter plate (304) is provided on the outer side of the flow outlet (303). A discharge port (305) is provided on the outer side of the end of the filter plate (304). The discharge port (305) is provided on both sides of the support frame (101).
5. The diversion and purification device for high-temperature master alloy production according to claim 1, characterized in that: An active rotating wheel (402) is installed on the inner side of the rotary motor (401).
6. The diversion and purification device for high-temperature master alloy production according to claim 5, characterized in that: The end of the active rotating wheel (402) is equipped with a transmission gear (403), and a passive gear ring (404) is provided on the adjacent side of the transmission gear (403). The passive gear ring (404) is installed on one side of the purification box (102).
Citation Information
Patent Citations
Dividing and purifying device for high-temperature master alloy production
CN214517467U