Tea round vibration

By setting a detection probe on the side wall of the tea leaf vibrator and a lever between the spiral channel and the discharge channel, the problem of the traditional tea leaf vibrator detection probe being affected by the color of the tea leaves is solved, thus achieving accurate detection of the tea leaf thickness and uniform discharge.

CN224676458UActive Publication Date: 2026-08-25ANXI BAIFU MACHINERY CO LTD
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Patent Information

Application Number
CN202521977091.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-15
Publication Date
2026-08-25
Estimated Expiration
2035-09-15

AI Technical Summary

Technical Problem

The detection probe of traditional tea leaf vibratory disc is affected by the color of the tea leaves, resulting in uneven feeding of the vibratory disc.

Method used

A detection probe is installed on the side wall of the vibrating plate to detect the thickness of the tea leaves by side illumination, and a lever is installed between the spiral channel and the discharge channel to prevent the tea leaves from piling up and to achieve uniform discharge.

Benefits of technology

This effectively avoids the influence of tea color on the detection probe, ensuring the accuracy of tea thickness detection and achieving uniform tea discharge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of tea round vibration, belong to feeding mechanism technical field.The tea round vibration includes vibration disc, vibration disc includes material collecting conical disc, spiral channel and discharge channel, spiral channel is fixedly connected on the material collecting conical disc top, the lower entrance of spiral channel extends to material collecting conical disc, and the lower entrance of spiral channel is attached on the inner wall of material collecting conical disc, discharge channel is located the lower of the upper outlet of spiral channel, vibration disc is provided with the detection probe for detecting tea leaf thickness, detection probe side illumination tea leaf, the detection probe of the utility model is set on the side wall of vibration disc, to detect tea leaf with side illumination, the thickness of tea leaf can be directly detected by this mode, so as to avoid detection probe straight illumination from vibration disc top, affected by the color of tea leaf itself, so that the thickness of tea leaf detected has exceeded set thickness.
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Description

Technical Field

[0001] This utility model relates to the field of feeding mechanism technology, and in particular to a circular vibrator for tea processing. Background Technology

[0002] The circular vibratory tea maker is one of the feeding mechanisms in automatic tea packaging equipment. It receives the tea initially fed by the upper feeding mechanism and then slowly feeds the tea out at a certain speed. It is a mechanism used to control the feeding speed. Traditional circular vibratory tea makers have a detection probe on top to control the switch of the upper feeding mechanism, thereby controlling the thickness of the tea on the circular vibratory tea maker and thus controlling the feeding speed. However, this detection method is affected by the color of the tea. Different colored tea leaves can be detected at different thicknesses by the probe, resulting in uneven feeding of the vibratory plate. Therefore, a new type of circular vibratory tea maker is needed to solve this problem. Utility Model Content

[0003] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention may be realized and obtained by means of the structures particularly pointed out in the description and other accompanying drawings.

[0004] The purpose of this invention is to overcome the above-mentioned shortcomings and provide a circular vibrator for tea leaves.

[0005] To achieve the above objectives, the technical solution of this utility model is: a tea-growing vibratory feeder, comprising a collecting conical disc, a spiral channel, and a discharging channel. The spiral channel is fixedly connected above the collecting conical disc, with its lower inlet extending into the collecting conical disc and fitting against the inner wall of the collecting conical disc. The discharging channel is located below the upper outlet of the spiral channel. A detection probe for detecting the thickness of the tea leaves is provided on the vibratory feeder, and the detection probe irradiates the tea leaves laterally.

[0006] By adopting the above technical solution, the collecting conical disc is used to receive the tea leaves fed from the upper feeding mechanism. Its conical shape causes the tea leaves to gather at the edge. As the disc vibrates and rotates, the tea leaves move upwards into the spiral channel. Under the action of vibration, they rise continuously along the spiral channel and are discharged from the upper outlet, falling onto the discharge channel. Finally, they are discharged along the discharge channel. A detection probe is used to detect the thickness of the tea leaves. When the thickness exceeds a preset value, the upper feeding mechanism stops operating, allowing the tea leaves to be discharged slowly as needed. The detection probe is set on the side wall of the vibrating disc, allowing for side-view detection of the tea leaves. This method directly detects the thickness of the tea leaves, avoiding the influence of the tea leaves' color when the probe shines directly from above the disc, which could cause the detected thickness to exceed the set value.

[0007] Preferably, the side wall of the spiral channel has a socket for inserting the detection probe, and the socket is located near the lower entrance of the spiral channel. This invention allows the detection probe to be inserted from the side of the spiral channel through the side socket, enabling side illumination of the tea leaves.

[0008] Preferably, the discharge channel is fixedly connected to a fixing plate, and the fixing plate has a fixing hole for the detection probe to pass through. This invention utilizes the fixing plate and the fixing hole to allow the detection probe to be clamped onto the fixing plate by a nut, thus achieving the fixation of the detection probe.

[0009] Preferably, the fixing plate is fixedly connected to the discharge channel by welding.

[0010] Preferably, the detection probe is an infrared diffuse reflection photoelectric sensor switch.

[0011] Preferably, the discharge channel is equipped with a dispersing mechanism for dispersing tea leaves.

[0012] Preferably, the feeding mechanism includes a plurality of levers, which are spaced apart from each other, and one end of each lever is fixedly connected to the discharge channel. All levers are located below the upper outlet of the spiral channel. In this invention, there is a height difference between the discharge channel and the spiral channel. When the tea leaves are discharged from the spiral channel, they fall through the levers, which disperse the tea leaves, preventing them from piling up and ensuring even discharge.

[0013] Preferably, the discharge channel is fixedly connected to the collecting cone disc via a connecting plate.

[0014] Preferably, the two ends of the connecting disc are welded to the discharge channel and the collecting cone disc, respectively.

[0015] Preferably, the collecting cone disc has a connecting hole at its center for bolts to pass through. This invention utilizes the connecting hole to allow the collecting cone disc to be connected to the frame by bolts.

[0016] In summary, the beneficial effects of this utility model are:

[0017] 1. The detection probe is set on the side wall of the vibrating plate, so that the tea leaves are detected by side illumination. In this way, the thickness of the tea leaves can be detected directly, thus avoiding the influence of the color of the tea leaves when the detection probe shines directly on the vibrating plate from above, which would cause the detected thickness to exceed the set thickness.

[0018] 2. There is a drop between the discharge channel and the spiral channel. When the tea leaves are discharged from the spiral channel, they fall through the lever and the lever disperses the tea leaves, preventing them from piling up and ensuring that the tea leaves are discharged evenly.

[0019] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this disclosure.

[0020] Undoubtedly, such and other objects of this invention will become more apparent after the following detailed description of the preferred embodiments, which are illustrated in various accompanying drawings and illustrations.

[0021] To make the above and other objects, features and advantages of this utility model more apparent and understandable, one or more preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0022] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0023] In the accompanying drawings, the same parts use the same reference numerals, and the drawings are schematic and not necessarily drawn to actual scale.

[0024] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one or more embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on such drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the overall structure;

[0026] Figure 2 This is a schematic diagram of the bottom structure.

[0027] Key reference numerals in the attached drawings: 1. Collecting cone disc; 2. Spiral channel; 3. Discharge channel; 4. Lower inlet; 5. Upper outlet; 6. Detection probe; 7. Insertion hole; 8. Fixing plate; 9. Lever; 10. Connecting plate; 11. Connecting hole. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments. It should be understood that the specific embodiments described herein are merely for explaining the present utility model and are not intended to limit the present utility model.

[0029] Furthermore, it should be understood in the description of this utility model that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral unit; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. However, specifying a direct connection indicates that the two main bodies at the connection point are not connected through a transitional structure, but are simply connected to form a whole through a connecting structure. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0031] In this utility model, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0032] like Figure 1-2 As shown, a tea-processing vibrator includes a vibrating plate, which comprises a collecting conical plate 1, a spiral channel 2, and a discharging channel 3. The spiral channel 2 is fixedly connected above the collecting conical plate 1, and the lower inlet 4 of the spiral channel 2 extends into the collecting conical plate 1 and is attached to the inner wall of the collecting conical plate 1. The discharging channel 3 is located below the upper outlet 5 of the spiral channel 2. A detection probe 6 for detecting the thickness of the tea leaves is provided on the vibrating plate, and the detection probe 6 irradiates the tea leaves from the side.

[0033] By adopting the above technical solution, the collecting cone disc 1 is used to receive the tea leaves fed from the upper feeding mechanism. Its cone shape causes the tea leaves to gather at the edge. As the disc vibrates and rotates, the tea leaves move upwards into the spiral channel 2. Under the action of vibration, they rise continuously along the spiral channel 2, then are discharged from the upper outlet 5 of the spiral channel 2 and fall onto the discharge channel 3, finally being discharged along the discharge channel 3. The detection probe 6 is used to detect the thickness of the tea leaves. When the thickness exceeds a preset value, the upper feeding mechanism stops operating, allowing the tea leaves to be discharged slowly as needed. The detection probe 6 is set on the side wall of the vibrating disc, thus detecting the tea leaves from the side. This method allows for direct detection of the tea leaf thickness, avoiding the influence of the tea leaf's color when the detection probe 6 shines directly from above the vibrating disc, which could cause the detected thickness to exceed the set thickness.

[0034] The spiral channel 2 has a side wall with an insertion hole 7 for inserting a detection probe 6, located near the lower inlet 4 of the spiral channel 2. This invention allows the detection probe 6 to be inserted from the side of the spiral channel 2 via the side insertion hole 7, enabling side illumination of the tea leaves. A fixing plate 8 is fixedly connected to the discharge channel 3, and the fixing plate 8 has a fixing hole for the detection probe 6 to pass through. This invention utilizes the fixing plate 8 and the fixing hole to allow the detection probe 6 to be clamped onto the fixing plate 8 with a nut, thus securing the detection probe 6. The fixing plate 8 is fixedly connected to the discharge channel 3 by welding. The detection probe 6 is an infrared diffuse reflection photoelectric sensor switch.

[0035] The discharge channel 3 is equipped with a dispersing mechanism for spreading the tea leaves. This dispersing mechanism includes several levers 9, spaced apart from each other, with one end of each lever 9 fixedly connected to the discharge channel 3. All levers 9 are located below the upper outlet 5 of the spiral channel 2. In this invention, there is a height difference between the discharge channel 3 and the spiral channel 2. When the tea leaves are discharged from the spiral channel 2, they fall through the levers 9, which disperse the tea leaves, preventing them from piling up and ensuring even discharge.

[0036] The discharge channel 3 is fixedly connected to the collecting conical disc 1 via a connecting plate 10. Both ends of the connecting plate are welded to the discharge channel 3 and the collecting conical disc 1, respectively. A connecting hole 11 for bolts to pass through is provided in the center of the collecting conical disc 1. This invention utilizes the connecting hole 11 to allow the collecting conical disc 1 to be connected to the frame via bolts.

[0037] It should be noted that many specific details have been set forth in the above description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

Claims

1. A circular vibrator for tea processing, comprising a vibrating plate, characterized in that: The vibratory plate includes a collecting cone (1), a spiral channel (2) and a discharge channel (3). The spiral channel (2) is fixedly connected above the collecting cone (1). The lower inlet (4) of the spiral channel (2) extends into the collecting cone (1) and is attached to the inner wall of the collecting cone (1). The discharge channel (3) is located below the upper outlet (5) of the spiral channel (2). The vibratory plate is equipped with a detection probe (6) for detecting the thickness of the tea leaves. The detection probe (6) irradiates the tea leaves laterally.

2. The tea-shaped vibrating disc according to claim 1, characterized in that: The side wall of the spiral channel (2) is provided with a socket (7) for the detection probe (6) to be inserted, and the socket (7) is close to the lower entrance (4) of the spiral channel (2).

3. The tea-shaped circular vibrator according to claim 2, characterized in that: The discharge channel (3) is fixedly connected to a fixing plate (8), and the fixing plate (8) has a fixing hole for the detection probe (6) to pass through.

4. The tea-shaped circular vibrator according to claim 3, characterized in that: The fixing plate (8) is fixedly connected to the discharge channel (3) by welding.

5. The tea-shaped circular vibrator according to claim 1, characterized in that: The detection probe (6) is an infrared diffuse reflection photoelectric sensor switch.

6. The tea-shaped circular vibrator according to claim 1, characterized in that: The discharge channel (3) is equipped with a dispersing mechanism for dispersing tea leaves.

7. The tea-shaped vibrating disc according to claim 6, characterized in that: The feeding mechanism includes several levers (9), which are spaced apart from each other, and one end of each lever (9) is fixedly connected to the discharge channel (3). The levers (9) are located below the upper outlet (5) of the spiral channel (2).

8. The tea-shaped circular vibrator according to claim 1, characterized in that: The discharge channel (3) is fixedly connected to the collecting cone disc (1) via a connecting plate (10).

9. The tea-shaped circular vibrator according to claim 8, characterized in that: The two ends of the connecting plate (10) are welded to the discharge channel (3) and the collecting cone (1), respectively.

10. The tea-shaped circular vibrator according to claim 1, characterized in that: The center of the collecting cone disc (1) has a connecting hole (11) for bolts to pass through.