A laser rapid calibration device

Abstract

The utility model discloses a kind of laser quick calibration devices, it is related to laser calibration equipment technical field. Including shell mounting plate, angle adjusting component is installed on shell mounting plate, angle adjusting component is installed with laser fixing component, the inner cavity of laser fixing component is fixed with multiple evenly distributed laser emission components;Angle adjusting component includes angle adjustment seat, back cover, spring and round head bolt, angle adjustment seat is fixedly connected with shell mounting plate, spring and round head bolt are each provided with four, and both sleeve fit, angle adjusting component can flexibly fine tune to laser emission angle, to realize accurate calibration under different scenes, laser fixing component and laser emission component adopt modular design, not only reduce installation difficulty, also provide great convenience for subsequent maintenance, the plug-in design of electric connection pipe and electric connection column makes the installation and disassembly of laser emission component more flexible.

Description

Technical Field

[0001] This utility model relates to the field of laser calibration equipment technology, specifically a laser rapid calibration device. Background Technology

[0002] In industrial manufacturing, automated assembly, and construction surveying, laser calibration devices serve as precision positioning tools, and their performance directly impacts production efficiency and product accuracy. However, existing laser calibration equipment still faces many challenges in practical applications, making it difficult to meet the demands of complex scenarios. Low angle adjustment accuracy and insufficient calibration flexibility Traditional laser calibration devices often employ a fixed-angle design or only support coarse-adjustment angle adjustment (such as changing the angle by directly pushing the component with a bolt). This adjustment method is prone to over-adjustment or adjustment dead zones, making it difficult to achieve precise fine-tuning, resulting in the laser spot not being accurately aligned with the calibration baseline. Low modularity and high installation and maintenance costs The laser emitting components of existing equipment are mostly integrated with the mounting base using a design that involves welding or multiple screws. During assembly, each laser tube, lens, and control board must be aligned with its mounting position, which is cumbersome and requires highly skilled assemblers. More importantly, when a single laser tube is damaged or a lens is contaminated, the entire mounting base must be disassembled or even the entire device must be replaced, making targeted repair impossible.

[0003] Poor scene adaptability Different application scenarios have different requirements for the number of laser emitters and the type of laser spot, but the number of laser emitter components in existing equipment is fixed and cannot be flexibly increased or decreased according to the scenario. Therefore, we have made improvements to this and proposed a rapid laser calibration device. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a laser rapid calibration device, which solves the problems of low angle adjustment accuracy, insufficient calibration flexibility, low modularity, high installation and maintenance costs, and poor adaptability to various scenarios in existing laser calibration devices.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a laser rapid calibration device, comprising a housing mounting plate, an angle adjustment component mounted on the housing mounting plate, a laser fixing component mounted on the angle adjustment component, and multiple uniformly distributed laser emitting components fixed in the inner cavity of the laser fixing component; the angle adjustment component includes an angle adjustment seat, a rear cover plate, springs, and round-headed bolts, the angle adjustment seat is fixedly connected to the housing mounting plate, four springs and four round-headed bolts are provided, and the two are fitted together, and the rear cover plate is elastically connected to the angle adjustment seat through the springs and round-headed bolts; The laser mounting component includes a mounting base, an insert block, and an upper cover. The insert block is fixedly disposed in the middle of the inner cavity of the mounting base, and the upper cover is fixedly fastened to the upper part of the mounting base. A protective lens is embedded and fixed in the middle of the upper cover. The laser emitting component includes a laser mounting cylinder, a laser tube, a collimating lens mount, an aspherical collimating lens, a Powell lens, and a locking ring. The laser tube is fixedly inserted into the bottom of the laser mounting cylinder, and the collimating lens mount, the aspherical collimating lens, the Powell lens, and the locking ring are sequentially assembled in the upper part of the laser mounting cylinder.

[0006] As a preferred embodiment, through holes are provided at the four corners of the rear cover plate, and a fine-tuning ring is superimposed and fixed on the side of the through hole near the laser fixing component. The inner cavity shape of the fine-tuning ring is adapted to the head shape of the round-headed bolt.

[0007] As a preferred embodiment, the shank of the round-headed bolt passes sequentially through the inner cavity of the fine-tuning ring and the through hole of the rear cover plate. The front end of the shank of the round-headed bolt is placed in the inner cavity of the angle adjustment seat and is threadedly connected to the nut. An air gap is provided between the shank of the round-headed bolt and the through hole.

[0008] As a preferred embodiment, the upper end of the insert block has multiple insertion holes corresponding to the laser emitting components. The insertion holes are inclined towards the bottom of the insert block along the axial direction of the insert block, and the laser emitting components are inserted into the insertion holes.

[0009] As a preferred embodiment, a PCBA control board is provided in the inner cavity of the mounting base. The PCBA control board is electrically connected to the laser emitting component. A lower cover is threadedly connected to the lower side of the mounting base, which can completely seal the lower side of the mounting base.

[0010] As a preferred embodiment, the locking ring is threaded to the upper inner wall of the laser mounting cylinder. After tightening, the collimating lens mount, aspherical collimating lens, and Powell lens can be axially fixed in the inner cavity of the laser mounting cylinder, and the laser tube is electrically connected to the PCBA control board.

[0011] As a preferred embodiment, an insert seat is fixedly provided in the middle of the inner cavity of the mounting base, and a fitting block is provided at the upper middle part of the insert seat. Multiple electrical connection tubes corresponding to the laser emitting components are fitted on the fitting block. The PCBA control board is fixed to one side of the insert seat, and the PCBA control board is electrically connected to the electrical connection tubes.

[0012] As a preferred embodiment, the bottom of the insert block is provided with multiple electrical connection posts that correspond one-to-one with the electrical connection tubes. The electrical connection posts are fixed to the bottom of the insert hole, and the electrical connection tubes and electrical connection posts can achieve electrical conduction through insertion.

[0013] As a preferred embodiment, a positioning ring is fixedly overlapped on the upper part of the interlocking block, and the insert block is inserted into the positioning ring to achieve radial positioning of the insert block.

[0014] As a preferred embodiment, the interlocking block has a positioning groove in the middle, and the insertion block has a positioning block in the middle of its bottom wall. Both the positioning groove and the positioning block have a cross-shaped structure, and the positioning block is inserted into the positioning groove.

[0015] This utility model has the following beneficial effects: The angle adjustment component can flexibly fine-tune the laser emission angle, thereby achieving accurate calibration in different scenarios; The laser fixing component and the laser emitting component adopt a modular design, and the assembly process is clear and simple. This not only reduces the installation difficulty, but also provides great convenience for subsequent maintenance. When a component fails, it can be disassembled and replaced in a targeted manner without replacing the entire device, which greatly reduces maintenance costs and time costs. The plug-in design of the electrical connection tubes and electrical connection posts makes the installation and disassembly of the laser emitting components more flexible. This not only allows the device to quickly adjust the number and specifications of the laser emitting components according to actual needs and adapt to different calibration scenarios, but also greatly improves the versatility and practicality of the device.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of the present invention; Figure 2 This is an exploded view of the overall structure of Embodiment 1 of this utility model; Figure 3 This is a schematic diagram of the rear cover structure of Embodiment 1 of this utility model; Figure 4 This is an exploded structural diagram of the laser fixing component according to Embodiment 1 of this utility model; Figure 5 This is a schematic diagram of the mounting base structure of Embodiment 1 of this utility model; Figure 6 This is an exploded structural diagram of the laser emitting component according to Embodiment 1 of this utility model; Figure 7 This is an exploded structural diagram of the laser fixing component according to Embodiment 2 of this utility model; Figure 8 This is a schematic diagram of the insert structure of Embodiment 2 of this utility model; Figure 9 This is a schematic diagram of the insert block structure in Embodiment 2 of this utility model; In the diagram, 1. Housing mounting plate; 2. Angle adjustment component; 3. Laser fixing component; 4. Laser emitting component; 5. Angle adjustment seat; 6. Rear cover plate; 7. Spring; 8. Round head bolt; 9. Fine adjustment ring; 10. Mounting seat; 11. Insert block; 12. Upper cover; 13. Protective lens; 14. Insert hole; 15. PCBA control board; 16. Lower cover; 17. Laser mounting cylinder; 18. Laser tube; 19. Collimating lens seat; 20. Aspherical collimating lens; 21. Powell lens; 22. Locking ring; 23. Insert seat; 24. Fitting block; 25. Electrical connection tube; 26. Electrical connection post; 27. Positioning ring; 28. Positioning groove; 29. ​​Positioning block. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0020] Please see Figure 1 , 2 3, 4, 5 and 6, the present utility model provides a technical solution: a laser rapid calibration device, including a housing mounting plate 1, an angle adjustment component 2 mounted on the housing mounting plate 1, a laser fixing component 3 mounted on the angle adjustment component 2, and a plurality of uniformly distributed laser emitting components 4 fixed in the inner cavity of the laser fixing component 3; The angle adjustment component 2 includes an angle adjustment seat 5, a rear cover plate 6, a spring 7, and round head bolts 8. The angle adjustment seat 5 is fixedly connected to the outer casing mounting plate 1. There are four springs 7 and four round head bolts 8, and the two are fitted together. The rear cover plate 6 is elastically connected to the angle adjustment seat 5 through the springs 7 and the round head bolts 8. Through holes are provided at the four corners of the rear cover plate 6. A fine adjustment ring 9 is overlapped and fixed on the side of the through hole near the laser fixing component 3. The inner cavity shape of the fine adjustment ring 9 is adapted to the head shape of the round head bolt 8. The shank of the round head bolt 8 passes through the inner cavity of the fine-tuning ring 9 and the through hole of the rear cover plate 6 in sequence. The front end of the shank of the round head bolt 8 is placed in the inner cavity of the angle adjustment seat 5 and is threadedly connected to the nut. The shank of the round head bolt 8 is provided with a clearance between the shank and the through hole. The front end of the shank of the round head bolt 8 is threaded with a nut, and the nut is located in the inner cavity of the angle adjustment seat 5. Workflow: Install the outer casing mounting plate 1 on the equipment requiring laser positioning. When it is necessary to fine-tune the calibration angle of the laser emitting component 4, turn the nut corresponding to the target fine-tuning angle. At this time, the head of the round-headed bolt 8 that cooperates with the nut will rotate in the inner cavity of the fine-tuning ring 9, thereby causing the rear cover plate 6 to tilt, and finally realizing the fine-tuning function of the calibration angle of the laser emitting component 4. The laser fixing component 3 includes a mounting base 10, an insert block 11, and an upper cover 12. The insert block 11 is fixedly disposed in the middle of the inner cavity of the mounting base 10, and the upper cover 12 is fixedly fastened to the upper part of the mounting base 10. A protective lens 13 is embedded and fixed in the middle of the upper cover 12. The upper end of the insertion block 11 is provided with a plurality of insertion holes 14 corresponding one-to-one with the laser emitting component 4. The insertion holes 14 are inclined towards the bottom of the insertion block 11 along the axial direction of the insertion block 11, and the laser emitting component 4 is inserted into the insertion holes 14. The mounting base 10 has a PCBA control board 15 inside its cavity, and the PCBA control board 15 is electrically connected to the laser emitting component 4. The lower side of the mounting base 10 is connected to a lower cover 16 by threads, which can completely seal the lower side of the mounting base 10. Assembly process: When installing the laser emitting component 4, first open the upper cover 12 and insert the laser emitting components 4 one by one into the corresponding insertion holes 14; Then, the PCBA control board 15 is electrically connected to the bottom of the laser emitting component 4, and the PCBA control board 15 is placed in the inner cavity of the mounting base 10. Finally, the lower cover 16 is fixed to the lower side of the mounting base 10 with bolts to seal the inner cavity of the mounting base 10.

[0021] The laser emitting component 4 includes a laser mounting cylinder 17, a laser tube 18, a collimating lens mount 19, an aspherical collimating lens 20, a Powell lens 21, and a locking ring 22. The laser tube 18 is fixedly inserted into the bottom of the laser mounting cylinder 17, and the collimating lens mount 19, the aspherical collimating lens 20, the Powell lens 21, and the locking ring 22 are sequentially assembled on the upper part of the laser mounting cylinder 17. The locking ring 22 is threaded to the upper inner wall of the laser mounting cylinder 17. After tightening, the collimating lens mount 19, the aspherical collimating lens 20 and the Powell lens 21 can be axially fixed in the inner cavity of the laser mounting cylinder 17, and the laser tube 18 is electrically connected to the PCBA control board 15. Workflow: Connect PCBA control board 15 to the power supply, and PCBA control board 15 drives laser tube 18 to light up; the light source emitted by laser tube 18 passes through the collimation correction of aspherical collimating lens 20 and the beam shaping of Powell lens 21 in sequence, and then illuminates the ground according to the tilt angle of laser emitting component 4 in insertion hole 14, finally realizing the laser calibration function. Please refer to Example 2 Figure 7 , 8 In addition to embodiment 9, another embodiment of this utility model provides a technical solution, which differs from embodiment 1 in that: The mounting base 10 has a fixed insert seat 23 in the middle of its inner cavity. The upper middle part of the insert seat 23 has a fitting block 24. Multiple electrical connection tubes 25 corresponding to the laser emitting component 4 are fitted onto the fitting block 24. PCBA control board 15 is fixed to one side of insert socket 23, and PCBA control board 15 is electrically connected to electrical connection tube 25. The bottom of the insertion block 11 is provided with a plurality of electrical connection posts 26 corresponding one-to-one with the electrical connection tube 25. The electrical connection posts 26 are fixed to the bottom of the insertion hole 14. The electrical connection tube 25 and the electrical connection posts 26 can be electrically connected through insertion. The upper part of the interlocking block 24 is fixed with a positioning ring 27, and the insert block 11 is inserted into the positioning ring 27 to achieve radial positioning of the insert block 11. The center of the interlocking block 24 is provided with a positioning groove 28, and the center of the bottom wall of the insert block 11 is provided with a positioning block 29. Both the positioning groove 28 and the positioning block 29 are cross-shaped structures, and the positioning block 29 is inserted into the positioning groove 28.

[0022] After the PCBA control board 15 is connected to the power supply, the current is transmitted sequentially through the PCBA control board 15, the electrical connection tube 25, and the electrical connection post 26 to the laser tube 18 of the laser emitting component 4, driving the laser tube 18 to light up. The subsequent light source correction, angle illumination, and calibration functions are the same as in Example 1.

[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0024] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A laser rapid calibration device, characterized in that: It includes a housing mounting plate (1), an angle adjustment component (2) is mounted on the housing mounting plate (1), a laser fixing component (3) is mounted on the angle adjustment component (2), and multiple uniformly distributed laser emitting components (4) are fixed in the inner cavity of the laser fixing component (3). The angle adjustment component (2) includes an angle adjustment seat (5), a rear cover plate (6), a spring (7) and a round head bolt (8). The angle adjustment seat (5) is fixedly connected to the outer casing mounting plate (1). There are four springs (7) and four round head bolts (8), and the two are fitted together. The rear cover plate (6) is elastically connected to the angle adjustment seat (5) through the springs (7) and the round head bolts (8). The laser fixing component (3) includes a mounting base (10), an insert block (11) and an upper cover (12). The insert block (11) is fixedly disposed in the middle of the inner cavity of the mounting base (10), and the upper cover (12) is fixedly fastened to the upper part of the mounting base (10), and a protective lens (13) is embedded and fixed in the middle of the upper cover (12). The laser emitting component (4) includes a laser mounting cylinder (17), a laser tube (18), a collimating lens mount (19), an aspherical collimating lens (20), a Powell lens (21), and a locking ring (22). The laser tube (18) is fixedly inserted into the bottom of the laser mounting cylinder (17), and the collimating lens mount (19), the aspherical collimating lens (20), the Powell lens (21), and the locking ring (22) are sequentially assembled on the upper part of the laser mounting cylinder (17).

2. The laser rapid calibration device according to claim 1, characterized in that: Through holes are provided at the four corners of the rear cover plate (6). A fine adjustment ring (9) is superimposed and fixed on the side of the through hole near the laser fixing component (3). The inner cavity shape of the fine adjustment ring (9) is adapted to the head shape of the round head bolt (8).

3. The laser rapid calibration device according to claim 2, characterized in that: The shank of the round head bolt (8) passes through the inner cavity of the fine adjustment ring (9) and the through hole of the rear cover plate (6) in sequence. The front end of the shank of the round head bolt (8) is placed in the inner cavity of the angle adjustment seat (5) and is threadedly connected to the nut. The shank of the round head bolt (8) is provided with a clearance between it and the through hole.

4. The laser rapid calibration device according to claim 1, characterized in that: The upper end of the insertion block (11) is provided with multiple insertion holes (14) corresponding to the laser emitting component (4). The insertion holes (14) are inclined towards the bottom of the insertion block (11) along the axial direction of the insertion block (11), and the laser emitting component (4) is inserted into the insertion hole (14).

5. The laser rapid calibration device according to claim 1, characterized in that: The mounting base (10) has a PCBA control board (15) in its inner cavity. The PCBA control board (15) is electrically connected to the laser emitting component (4). The lower side of the mounting base (10) is connected to a lower cover (16) by a thread. The lower cover (16) can completely seal the lower side of the mounting base (10).

6. The laser rapid calibration device according to claim 1, characterized in that: The locking ring (22) is threaded to the upper inner wall of the laser mounting cylinder (17). After tightening, the collimating lens mount (19), aspherical collimating lens (20) and Powell lens (21) can be axially fixed in the inner cavity of the laser mounting cylinder (17), and the laser tube (18) is electrically connected to the PCBA control board (15).

7. The laser rapid calibration device according to claim 1, characterized in that: The mounting base (10) has a fixed insert seat (23) in the middle of its inner cavity. The upper middle part of the insert seat (23) has a fitting block (24). Multiple electrical connection tubes (25) corresponding to the laser emitting component (4) are fitted on the fitting block (24). The PCBA control board (15) is fixed on one side of the insert seat (23) and is electrically connected to the electrical connection tubes (25).

8. The laser rapid calibration device according to claim 7, characterized in that: The bottom of the insert block (11) is provided with multiple electrical connection posts (26) that correspond one-to-one with the electrical connection tube (25). The electrical connection posts (26) are fixed to the bottom of the insert hole (14). The electrical connection tube (25) and the electrical connection posts (26) can be electrically connected through insertion.

9. The laser rapid calibration device according to claim 7, characterized in that: The upper part of the interlocking block (24) is fixed with a positioning ring (27), and the insert block (11) is inserted into the positioning ring (27) to achieve radial positioning of the insert block (11).

10. The laser rapid calibration device according to claim 7, characterized in that: The center of the interlocking block (24) is provided with a positioning groove (28), and the center of the bottom wall of the insert block (11) is provided with a positioning block (29). Both the positioning groove (28) and the positioning block (29) are cross-shaped structures, and the positioning block (29) is inserted into the positioning groove (28).

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