An aluminum rod surface cleaning device

Abstract

The utility model relates to aluminum pole cleaning technical field discloses a kind of aluminum pole surface cleaning device, comprising: cleaning tank, two cleaning rollers are symmetrically installed in the inside of cleaning tank, the surface of cleaning roller is fixedly connected with brush, motor is fixedly installed in the both sides of cleaning tank, the output end of two motor is fixedly connected with synchronous wheel. The utility model is through the cooperation of cleaning tank, guide pipe, water tank and other parts, not only can thoroughly remove the residual dirt in the oxide skin, dirt and fine scratch on the surface of aluminum pole, but also can ensure that the cleanliness of each part of aluminum pole is highly consistent, effectively avoid the problem of local leak washing and uneven cleaning in traditional cleaning method, provide high-quality surface basis for subsequent processing of aluminum pole, reduce the product rejection rate caused by insufficient surface cleanliness.

Description

Technical Field

[0001] This utility model relates to the field of aluminum rod cleaning technology, and in particular to an aluminum rod surface cleaning device. Background Technology

[0002] Aluminum rods are long, strip-shaped aluminum materials made from high-purity aluminum ingots through processes such as melting, continuous casting, and rolling. They are characterized by their lightweight, excellent electrical conductivity, and corrosion resistance. Depending on different production standards and application requirements, the diameter of aluminum rods typically ranges from 6mm to 20mm. The surface can exhibit a natural metallic luster or undergo special treatment to form a uniform oxide film, ensuring both good ductility and stable mechanical properties during processing.

[0003] The production and processing of aluminum rods requires cleaning their surface to facilitate subsequent processing and use. Most existing cleaning methods involve cleaning the aluminum rods by impacting them with water in a water tank. This simple water impact results in insufficient cleaning, and the water flow lacks a filtration device, wasting water resources.

[0004] Therefore, an aluminum rod surface cleaning device is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] Given that most of the existing cleaning methods involve cleaning aluminum rods by impacting them with water inside a water tank, the cleaning is not thorough enough due to the simple impact of water flow. In addition, the water flow does not have a filtration device, which wastes water resources.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] An aluminum rod surface cleaning device includes: a cleaning tank, two cleaning rollers, a brush, a motor, a synchronous pulley, a synchronous belt, a guide tube, and a water tank. The two cleaning rollers are symmetrically installed inside the cleaning tank. The brush is fixedly connected to the surface of the cleaning rollers. The motor is fixedly installed on both sides of the cleaning tank. The synchronous pulley is fixedly connected to the output ends of the two motors. The synchronous belt engages with the surface of the synchronous pulley. The other end of the synchronous belt is movably connected to the cleaning rollers through the synchronous pulley. The guide tube communicates with one side of the cleaning tank. The surface of the guide tube is fixedly connected to the ground through a support rod. The water tank is disposed on one side of the guide tube. The device also includes: a filtration mechanism and a graded filtration assembly. The filtration mechanism is disposed on the surface of the cleaning tank, and the graded filtration assembly is disposed inside the filtration mechanism.

[0009] As a further embodiment of this utility model: the filtration mechanism includes a filter box, a cover plate and a limiting strip, the cover plate is movably connected to the top of the filter box by a pivot pin, and the limiting strip is fixedly connected to both sides of the inner wall of the filter box.

[0010] As a further embodiment of this utility model: the graded filtration assembly includes a non-woven fabric collection cover, a filter screen, an activated carbon screen, and a PP cotton layer. The non-woven fabric collection cover is disposed on the side of the filter box near the cleaning tank, and a positioning frame is fixedly connected to the opening of the non-woven fabric collection cover.

[0011] As a further embodiment of this utility model: the filter screen is disposed on the back of the non-woven fabric collection cover, and the activated carbon screen is disposed on the back of the filter screen.

[0012] As a further improvement of this utility model: the PP cotton layer is provided with an activated carbon mesh on the back, and one side of the filter box is connected to the water tank through a drain pipe.

[0013] As a further embodiment of this utility model: the interior of the water tank is connected to an inlet pipe via a water pump, and the bottom of the inlet pipe is connected to a guide pipe via a vertical pipe. The vertical pipes are numerous and evenly distributed in a straight line.

[0014] As a further embodiment of this utility model: the end of the water inlet pipe away from the water tank is connected to the cleaning tank, and the bottom of the cleaning tank is connected to the filter box through the drain pipe.

[0015] As a further improvement of this utility model: the top of the water tank is provided with a water inlet, and the number of brushes is several and evenly distributed in a ring, and the brushes can cover the surface of the aluminum rod when they rotate.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. In this utility model, the combined use of cleaning box, guide tube, water tank and other parts can not only thoroughly remove oxide scale, oil stains and residual dirt in the fine scratches on the surface of aluminum rod, but also ensure that the cleanliness of all parts of the aluminum rod is highly consistent. This effectively avoids the problems of local missed cleaning and uneven cleaning in traditional cleaning methods, provides a high-quality surface foundation for the subsequent processing of aluminum rod, and reduces the product defect rate caused by insufficient surface cleanliness.

[0018] 2. The four-stage progressive filtration structure and closed-loop water circulation system constructed by the device in this utility model form an efficient resource recycling mechanism: the non-woven fabric collection cover first intercepts coarse impurities such as hair and larger metal fragments, the filter screen filters medium-sized dust and particles, the activated carbon mesh deeply adsorbs oil molecules and odors, and the PP cotton layer accurately captures micron-sized fine impurities. The four-stage filtration process ensures that the sewage purification accuracy is greatly improved, and the filtered water quality can directly meet the cleaning needs; the purified water is returned to the water tank through the drain pipe for reuse. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the cleaning box structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the cleaning roller structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the filter box structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the cover plate of this utility model;

[0023] Figure 5 This is a schematic diagram of the synchronous pulley and synchronous belt of this utility model.

[0024] Legend:

[0025] 1. Cleaning tank; 2. Cleaning roller; 3. Brush; 4. Motor; 5. Synchronous pulley; 6. Synchronous belt; 7. Guide tube; 8. Water tank; 9. Filtration mechanism; 10. Filter box; 11. Cover plate; 12. Limiting strip; 13. Water inlet pipe; 14. Vertical pipe; 15. Non-woven fabric collection cover; 16. Filter screen; 17. Activated carbon screen; 18. PP cotton layer; 19. Water inlet; 20. Graded filtration assembly. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0029] Example 1:

[0030] Please see Figure 1 - Figure 5 This is the first embodiment of the present invention.

[0031] This embodiment provides an aluminum rod surface cleaning device, including: a cleaning tank 1, two cleaning rollers 2 symmetrically installed inside the cleaning tank 1, brushes 3 fixedly connected to the surface of the cleaning rollers 2, motors 4 fixedly installed on both sides of the cleaning tank 1, synchronous pulleys 5 fixedly connected to the output ends of the two motors 4, synchronous belts 6 meshing on the surface of the synchronous pulleys 5, the other end of the synchronous belts 6 being movably connected to the cleaning rollers through the synchronous pulleys 5, a guide tube 7 connected to one side of the cleaning tank 1, the surface of the guide tube 7 being fixedly connected to the ground through a support rod, a water tank 8 provided on one side of the guide tube 7, and a filter mechanism 9 provided on the surface of the cleaning tank 1. The aluminum rod is cleaned simultaneously by the two cleaning rollers 2 with brushes 3 symmetrically installed inside the cleaning tank 1, improving cleaning efficiency and cleanliness.

[0032] Motor 4 drives cleaning roller 2 with synchronous pulley 5 and synchronous belt 6, ensuring stable transmission and efficient power delivery, thus ensuring a stable cleaning process. The guide tube 7 facilitates the high-efficiency cleaning box 1 for aluminum rods and is fixed with the support rod, ensuring smooth conveying of aluminum rods. Water tank 8 provides a continuous source of cleaning water, while the filtration mechanism 9 filters the wastewater after cleaning, which is beneficial for the recycling of water resources.

[0033] Reference Figure 1-4 The filtration mechanism 9 includes a filter box 10. The top of the filter box 10 is movably connected to a cover plate 11 via a pivot pin. Limiting strips 12 are fixedly connected to both sides of the inner wall of the filter box 10. By setting the filter box 10, an independent and closed space is provided for sewage filtration, preventing impurities from leaking out. The cover plate 11, which is movably connected to the top via a pivot pin, is designed to facilitate opening for cleaning and maintenance of the inside of the filter box 10, while also keeping it closed during operation to prevent sewage from splashing out.

[0034] The limiting strips 12 fixed on both sides of the inner wall can provide stable support and positioning for the filter material, ensuring that the filter material is not easily displaced under the impact of water flow, thus ensuring a stable and reliable filtration effect. This further enhances the practicality and ease of maintenance of the entire device. The inside of the water tank 8 is connected to the water inlet pipe 13 via a water pump. The bottom of the water inlet pipe 13 is connected to the guide pipe 7 via a vertical pipe 14. There are several vertical pipes 14, which are evenly distributed in a straight line. The water tank 8 is connected to the water inlet pipe 13 via a water pump, which can provide a continuous water source with a certain pressure for the cleaning process, ensuring the cleaning effect.

[0035] The bottom of the water inlet pipe 13 is connected to the guide pipe 7 through several vertical pipes 14 evenly distributed in a straight line, which allows the water flow to act evenly on the surface of the aluminum rod, ensuring that all parts of the aluminum rod can be thoroughly cleaned and avoiding cleaning blind spots. This multi-point uniform water supply design not only improves the efficiency of water resource utilization, but also enhances the rinsing force on the surface of the aluminum rod. In conjunction with the brush 3 of the cleaning roller 2, it further improves the overall cleaning quality and makes the surface cleanliness of the aluminum rod more uniform.

[0036] Example 2:

[0037] Please see Figure 1 - Figure 5 This is the second embodiment of the present utility model.

[0038] For example, the end of the water inlet pipe 13 away from the water tank 8 is connected to the cleaning tank 1, and the bottom of the cleaning tank 1 is connected to the filter box 10 through the drain pipe. The end of the water inlet pipe 13 away from the water tank 8 is directly connected to the cleaning tank 1, so that the clean water source in the water tank 8 can be directly delivered to the inside of the cleaning tank 1, providing sufficient water flow for the brushing process of the cleaning roller 2, and enhancing the synergistic cleaning effect of the cleaning roller 2 and the water flow.

[0039] The bottom of the cleaning tank 1 is connected to the filter box 10 through a drain pipe, which can promptly guide the wastewater after cleaning into the filtration mechanism 9 for treatment. This not only avoids the accumulation of wastewater in the cleaning tank 1, which affects the cleaning effect, but also realizes the reuse of water resources through filtration, reducing water waste. At the same time, it makes the water flow path of the entire device more reasonable and the operation more efficient, improving the practicality and environmental protection of the device. A non-woven fabric collection cover 15 is set on the side of the filter box 10 near the cleaning tank 1. A positioning frame is fixedly connected to the opening of the non-woven fabric collection cover 15. The non-woven fabric collection cover 15 on the side of the filter box 10 near the cleaning tank 1 can preliminarily intercept and collect larger particulate impurities before the wastewater enters the filter box 10, reducing the burden on subsequent filtration stages and improving the overall filtration efficiency.

[0040] The non-woven fabric material has good filtration performance, effectively capturing fine impurities, while also having a certain degree of air permeability to ensure smooth sewage flow. The fixed positioning frame at the opening can shape and fix the non-woven fabric collection cover, ensuring its stable installation between the filter box 10 and the washing tank 1, preventing the collection cover from shifting or deforming due to water flow impact, thereby maintaining a continuous and stable pretreatment filtration effect, further improving the device's impurity handling capacity and the durability of the filtration system. A filter screen 16 is provided on the back of the non-woven fabric collection cover 15, an activated carbon mesh 17 is provided on the back of the filter screen 16, and a PP cotton layer 18 is provided on the back of the activated carbon mesh 17. One side of the filter box 10 is connected to the water tank 8 through a drain pipe.

[0041] Working principle: The aluminum rod enters the cleaning tank 1 through the guide pipe 7. The water in the water tank 8 is pumped to the guide pipe 7 and the cleaning tank 1 through the water pump, the inlet pipe 13 and several evenly distributed vertical pipes 14 to clean the aluminum rod. At the same time, the motor 4 drives two symmetrically installed cleaning rollers 2 to rotate through the synchronous pulley 5 and the synchronous belt 6. The brushes 3 with evenly distributed rings on their surfaces work together with the water flow to achieve efficient cleaning. The wastewater after cleaning flows into the filter box 10 through the drain pipe at the bottom of the cleaning tank 1. It undergoes four stages of filtration in sequence through the non-woven fabric collection cover 15, the filter screen 16, the activated carbon screen 17 and the PP cotton layer to remove impurities and odors of different particle sizes. The filtered clean water flows back to the water tank 8 through the drain pipe to form a closed-loop water circulation. The water inlet 19 at the top of the water tank 8 can replenish the water in time.

[0042] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0043] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0044] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0045] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A surface cleaning device for aluminum rods, characterized in that: include: The cleaning tank (1), two cleaning rollers (2), a brush (3), a motor (4), a synchronous pulley (5), a synchronous belt (6), a guide tube (7), and a water tank (8) are provided. The two cleaning rollers (2) are symmetrically installed inside the cleaning tank (1). The brush (3) is fixedly connected to the surface of the cleaning rollers (2). The motor (4) is fixedly installed on both sides of the cleaning tank (1). The synchronous pulley (5) is fixedly connected to the output ends of the two motors (4). The synchronous belt (6) meshes with the surface of the synchronous pulley (5). The other end of the synchronous belt (6) is movably connected to the cleaning rollers via the synchronous pulley (5). The guide tube (7) is connected to one side of the cleaning tank (1). The surface of the guide tube (7) is fixedly connected to the ground via a support rod. The water tank (8) is located on one side of the guide tube (7). The cleaning tank also includes: The filter mechanism (9) and the graded filter assembly (20) are provided, wherein the filter mechanism (9) is disposed on the surface of the cleaning tank (1) and the graded filter assembly (20) is disposed inside the filter mechanism (9).

2. The aluminum rod surface cleaning device according to claim 1, characterized in that: The filtration mechanism (9) includes: a filter box (10), a cover plate (11), and a limiting strip (12); the cover plate (11) is movably connected to the top of the filter box (10) by a pivot pin, and the limiting strip (12) is fixedly connected to both sides of the inner wall of the filter box (10).

3. The aluminum rod surface cleaning device according to claim 1, characterized in that: The graded filtration assembly (20) includes: a non-woven fabric collection cover (15), a filter screen (16), an activated carbon screen (17), and a PP cotton layer (18); the non-woven fabric collection cover (15) is located on the side of the filter box (10) near the cleaning box (1), and a positioning frame is fixedly connected to the opening of the non-woven fabric collection cover (15).

4. The aluminum rod surface cleaning device according to claim 3, characterized in that: The filter screen (16) is disposed on the back of the non-woven fabric collection cover (15), and the activated carbon mesh (17) is disposed on the back of the filter screen (16).

5. The aluminum rod surface cleaning device according to claim 4, characterized in that: The PP cotton layer (18) has an activated carbon mesh (17) on its back side, and one side of the filter box (10) is connected to the water tank (8) through a drain pipe.

6. The aluminum rod surface cleaning device according to claim 1, characterized in that: The inside of the water tank (8) is connected to the water inlet pipe (13) via a water pump. The bottom of the water inlet pipe (13) is connected to the guide pipe (7) via a vertical pipe (14). There are several vertical pipes (14) and they are evenly distributed in a straight line.

7. The aluminum rod surface cleaning device according to claim 6, characterized in that: The end of the water inlet pipe (13) away from the water tank (8) is connected to the cleaning tank (1), and the bottom of the cleaning tank (1) is connected to the filter box (10) through the drain pipe.

8. The aluminum rod surface cleaning device according to claim 1, characterized in that: The water tank (8) is provided with a water inlet (19) at the top. The number of brushes (3) is several and they are evenly distributed in a ring. When the brushes (3) rotate, they can cover the surface of the aluminum rod.

9. The aluminum rod surface cleaning device according to claim 6, characterized in that: The water in the water tank (8) is pumped to the guide pipe (7) and the cleaning tank (1) by the water pump, the inlet pipe (13) and several evenly distributed vertical pipes (14).

10. The aluminum rod surface cleaning device according to claim 3, characterized in that: The bottom drain pipe of the cleaning tank (1) is filtered in four stages through a non-woven fabric collection cover (15), a filter screen (16), an activated carbon screen (17), and a PP cotton layer (18).

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