An integrated tooling jig for galvanometer coating and cleaning

Abstract

The utility model relates to an integrated tool jig for galvanization and cleaning of a galvanometer, which can be adapted to the bottom plate and cover plate of the galvanization and cleaning process, the bottom plate is provided with abutting flanges distributed along the edge, the corresponding positions of the bottom plate and cover plate are provided with hollowed-out galvanization areas, the outline of the hollowed-out galvanization area matches the lens area to be galvanized, the bottom plate is further provided with a plurality of water channels penetrating the thickness direction, the plurality of water channels are distributed between adjacent abutting flanges, the water channels extend along the length direction of the bottom plate, and chain nail holes are correspondingly provided on the two sides of the bottom plate and cover plate; through reasonable setting, the jig reduces the operation of manually transferring the lens multiple times in the traditional process, is simple to operate, greatly saves time and manpower, reduces the risk of lens scratching, and effectively improves the overall efficiency of the galvanization and cleaning of the galvanometer.

Description

Technical Field

[0001] This utility model relates to the field of auxiliary equipment for galvanometer processing, and in particular to an integrated tooling fixture for galvanometer coating and cleaning. Background Technology

[0002] In the traditional processing of galvanometer raw glass, coating and cleaning processes are crucial. However, existing coating and cleaning processes still rely on two separate fixtures, which are cumbersome and have obvious drawbacks.

[0003] Ultrasonic cleaning is required before and after each coating process, and cleaning and coating require separate Teflon rack cleaning fixtures and coating jigs. Operators must manually transfer each lens from one jig to another, requiring 2-3 people to work together for each transfer. Furthermore, the switching between coating and cleaning operations requires removing each lens individually from the transfer device, which is too time-consuming. The frequent movement of lenses can easily damage them, severely impacting production efficiency. Utility Model Content

[0004] Therefore, it is necessary to provide an integrated tooling fixture for galvanometer coating and cleaning to address the above problems.

[0005] An integrated tooling fixture for galvanometer coating and cleaning is provided, which can be adapted to a base plate and a cover plate for coating and cleaning processes. The base plate is provided with abutment edges distributed along its edge. Corresponding positions of the base plate and the cover plate are provided with perforated coating areas. The outline of the perforated coating areas matches the coating area of ​​the lens. The base plate is also provided with multiple water channels extending through the thickness direction, and the multiple water channels are distributed between adjacent abutment edges. The water channels extend along the length direction of the base plate. Chain pin holes are provided on both sides of the base plate and the cover plate.

[0006] In one embodiment, the spacing between adjacent abutting edges is adapted to the outer peripheral dimensions of the lens.

[0007] In one embodiment, the hollowed-out coating area is octagonal, with the center of the octagonal hollowed-out coating area coaxial with the center of the lens, and both ends of the octagonal hollowed-out coating area extending to the inner side of the abutting edge.

[0008] In one embodiment, the plurality of water channels are spaced apart along the width direction of the base plate.

[0009] In one embodiment, both the base plate and the cover plate are made of brass-PT59 and have chamfered edges.

[0010] In one embodiment, the end of the abutting edge is provided with an inclination angle of 120°.

[0011] In one embodiment, the number of chain nail holes is three, which are evenly distributed along the length of the base plate.

[0012] In one embodiment, the base plate and the cover plate are also provided with corresponding M3 screw holes adapted to M3 flathead screws.

[0013] The aforementioned integrated fixture for galvanometer coating and cleaning reduces the need for multiple manual lens handling operations in the traditional "coating-cleaning-coating" process by setting up multiple hollow coating areas, multiple water channels, and multiple abutting edges. Only two manual operations are required: the initial loading and the final lens removal. Furthermore, the precise design of the abutting edges and hollow coating areas ensures that the lens is firmly positioned and does not shift during coating. The water channel design ensures thorough cleaning and meets the processing quality requirements. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the base plate structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the cover plate structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the fixed lens structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the installation of the cover plate and the base plate of this utility model;

[0018] Figure 5 This is a side view of the base plate structure of this utility model;

[0019] Figure 6 This is a side view of the cover plate structure of this utility model;

[0020] Figure 7 This is a schematic diagram of the lens structure of this utility model.

[0021] 1. Base plate; 2. Cover plate; 3. Abutment edge; 4. Hollowed-out coating area; 5. Lens; 6. Water channel; 7. Tilt angle; 8. Chain pin hole; 9. M3 screw hole; 10. Chamfer. Detailed Implementation

[0022] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0023] It should be noted that when an element is said to be "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is said to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. Conversely, when an element is said to be "directly on" another element, there is no intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0025] See Figures 1-7 An integrated tooling fixture for galvanometer coating and cleaning is disclosed, adaptable to a base plate 1 and a cover plate 2 for coating and cleaning processes. The base plate 1 has abutment edges 3 distributed along its edges. Corresponding positions on the base plate 1 and cover plate 2 are perforated coating areas 4, the contours of which match the coating area of ​​the lens 5. The base plate 1 also has multiple water channels 6 extending through the thickness direction, distributed between adjacent abutment edges 3. The water channels 6 extend along the length of the base plate 1. Chain pin holes 8 are correspondingly provided on both sides of the base plate 1 and cover plate 2. The abutment edges 3 are used to abut and fix the lens 5; and φ3 pins are inserted into the chain pin holes 8 to achieve a close fit and fixation between the base plate 1 and cover plate 2, forming a lens 5 clamping structure that can be transferred as a whole.

[0026] In one embodiment, the spacing between adjacent abutment edges 3 is adapted to the outer peripheral dimensions of the lens 5. Providing abutment edges 3 that are adapted to the outer peripheral dimensions of the lens 5 ensures that the lens 5 will not shift laterally during coating and cleaning processes, preventing scratches caused by lens 5 movement, while also ensuring the accuracy of lens 5 positioning.

[0027] In one embodiment, the perforated coating area 4 is octagonal, with its center coaxial with the center of the lens 5, and both ends extending to the inner side of the abutting edge 3. This clearly defines the shape and position of the perforated coating area 4; the octagonal design and its coaxial alignment with the center of the lens 5 maximize the exposure of the area to be coated, ensuring the coating effect, while the extension to the inner side of the abutting edge 3 prevents excessive perforation from causing instability in the lens 5, thus balancing the coating requirements with the stability of the lens 5.

[0028] In one embodiment, the plurality of water channels 6 are spaced apart along the width direction of the base plate 1; the spaced arrangement along the width direction of the base plate 1 allows the cleaning fluid to fully contact the surface of the lens 5 during cleaning.

[0029] In one embodiment, both the base plate 1 and the cover plate 2 are made of brass-PT59, and the edges are chamfered 10. Brass-PT59 has good mechanical strength and corrosion resistance, and is suitable for coating and cleaning environments. The chamfer 10 is a C5 chamfer 10, which avoids the sharpness of the jig edge and prevents personnel from being scratched and the lens 5 from being damaged when picking up or putting down the jig or lens 5.

[0030] In one embodiment, the end of the abutting edge 3 is provided with an inclination angle 7, which is 120°. By setting the 120° inclination angle 7, a guiding function can be provided, which facilitates the quick placement of the lens 5 between the abutting edges 3 during the first loading, reducing the time for manually placing the lens 5 and improving loading efficiency.

[0031] In one embodiment, there are three chain pin holes 8, which are evenly distributed along the length of the base plate 1. By setting the chain pin holes 8 in conjunction with φ3 pins, the base plate 1 and the cover plate 2 can be subjected to uniform force in the length direction, ensuring a tight fit and preventing the lens 5 from loosening due to poor fit during transfer or processing.

[0032] In one embodiment, the base plate 1 and the cover plate 2 are also provided with M3 screw holes 9 that are compatible with M3 flathead screws. By setting the M3 screw holes 9 and cooperating with the M3 flathead screws, the connection between the base plate 1 and the cover plate 2 can be further strengthened. During the process of plate transfer, coating and cleaning, the lens 5 will not be displaced due to vibration or collision, thus improving the overall stability of the fixture.

[0033] The operation process of this utility model:

[0034] In use, all the galvanometer lenses 5 requiring coating are placed between the abutting edges 3 of the base plate 1 along the tilt angle 7. Then, the cover plate 2 is placed on top, and φ3 pins and M3 flat-head screws are inserted in sequence to fix the base plate 1 and the cover plate 2, thus completing the clamping of the galvanometer lenses 5. After clamping, they are directly sent into the coating equipment, such as a coating umbrella, and the first surface of the lens 5 is coated through the octagonal hollow coating area 4. After completion, the entire plate is placed in the cleaning basket. During ultrasonic cleaning, the water flow through the water tank 6 fully contacts the surface of the lens 5. After cleaning, there is no need to disassemble. The fixture is directly flipped over and put back into the coating equipment for the second surface of the lens 5 to be coated. After final cleaning, the screws and pins are removed, and the cover plate 2 is removed to take out the lens 5 for inspection.

[0035] The aforementioned integrated fixture for galvanometer coating and cleaning reduces the need for multiple manual handling operations of the lens 5 in the traditional "coating-cleaning-coating" process by setting multiple hollow coating areas 4, multiple water channels 6, and multiple abutting edges 3. Only two manual operations are required: the initial loading and the final unloading. The precise design of the abutting edges 3 and the hollow coating areas 4 ensures that the lens 5 is firmly positioned and does not shift during coating. The water channel 6 design ensures thorough cleaning and meets the processing quality requirements.

[0036] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0037] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. An integrated tooling fixture for galvanometer coating and cleaning, adaptable to the base plate and cover plate of the coating and cleaning processes, characterized in that, The base plate is provided with abutting edges distributed along its edge. Corresponding positions of the base plate and the cover plate are provided with hollowed-out coating areas. The outline of the hollowed-out coating areas matches the coating area of ​​the lens. The base plate is also provided with multiple water channels that extend through the thickness direction. The multiple water channels are distributed between adjacent abutting edges. The water channels extend along the length direction of the base plate. Chain nail holes are provided on both sides of the base plate and the cover plate.

2. The integrated tooling fixture for galvanometer coating and cleaning according to claim 1, characterized in that, The spacing between adjacent abutting edges is adapted to the outer peripheral dimensions of the lens.

3. The integrated tooling fixture for galvanometer coating and cleaning according to claim 2, characterized in that, The hollowed-out coating area is octagonal, with the center of the octagonal hollowed-out coating area coaxial with the center of the lens, and both ends of the octagonal hollowed-out coating area extending to the inner side of the abutting edge.

4. The integrated tooling fixture for galvanometer coating and cleaning according to claim 1, characterized in that, The multiple water channels are spaced apart along the width of the base plate.

5. The integrated tooling fixture for galvanometer coating and cleaning according to claim 1, characterized in that, Both the base plate and the cover plate are made of brass-PT59, and the edges are chamfered.

6. The integrated tooling fixture for galvanometer coating and cleaning according to claim 1, characterized in that, The end of the abutting edge is provided with an inclination angle of 120°.

7. The integrated tooling fixture for galvanometer coating and cleaning according to claim 3, characterized in that, The number of chain nail holes is 3, and they are evenly distributed along the length of the base plate.

8. The integrated tooling fixture for galvanometer coating and cleaning according to claim 1, characterized in that, The base plate and cover plate are also provided with corresponding M3 screw holes that are compatible with M3 flathead screws.

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