A detection device for rubber production

CN224719425UActive Publication Date: 2026-09-04SHANGHAI NUPER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522477475.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-21
Publication Date
2026-09-04
Estimated Expiration
2035-11-21

AI Technical Summary

Technical Problem

[0003]橡胶生产过程中的厚度检测方式主要分为人工检测与设备检测两类,两类方式均存在明显的技术缺陷,例如:人工检测多采用卡尺、千分尺等工具进行抽样测量,效率较低,而通过自动化检测设备依赖激光测距、超声波探测等精密传感技术,虽能实现非接触式连续检测,但这类设备的制造成本与维护成本极高,动辄数十万元的采购费用让中小橡胶生产企业难以承受

Benefits of technology

通过设置第一压辊、限位槽、限位块、第二压辊、方形杆、固定板、弹簧、连接架、固定杆、第一电极片、第二电极片与提示灯等结构,可以快速确定生产橡胶的厚度是否合格,从而提升使用效果,且配合设置安装座、安装孔、画笔、螺纹杆、转动把手、橡胶块、连接板与书写纸等结构,可以快速确定橡胶厚度的变化区间,从而提升实用性,同时整体结构简单,使用成本低。

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Abstract

The utility model discloses a detection device for rubber production, it includes the bottom plate, the upper surface fixed connection of bottom plate has the U -shaped seat, the inside rotation is connected with first pressure roll through bearing of U -shaped seat, the outer surface of U -shaped seat is provided with the limit slot, the inner surface sliding connection of limit slot has the limit block, the inside rotation is connected with second pressure roll through bearing of limit block. Through setting up first pressure roll, limit slot, limit block, second pressure roll, square pole, fixed plate, spring, connecting frame, fixed rod, first electrode piece, second electrode piece and prompt light etc. structure, can determine whether the thickness of production rubber is qualified quickly, thereby promote use effect, and cooperate setting mounting seat, mounting hole, brush, threaded rod, rotating handle, rubber block, connecting plate and writing paper etc. structure, can determine the change interval of rubber thickness quickly, thereby promote practicality, whole structure is simple simultaneously, and the use cost is low.
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Description

Technical Field

[0001] This utility model relates to the field of rubber production technology, and in particular to a testing device for rubber production. Background Technology

[0002] Sheet rubber serves as a fundamental raw material in numerous industrial sectors, including tire manufacturing, seal production, and pipeline corrosion protection. The uniformity of its thickness is a core quality indicator determining the performance of downstream products. For example, in tire production, excessive thickness deviations in the rubber sheet can lead to uneven stress on the tread, reducing tire lifespan. In seal processing, excessively thick rubber sheets can cause assembly jamming, while insufficient thickness can lead to seal failure. Therefore, real-time and accurate thickness detection during the production process after rubber sheet molding is crucial for intercepting substandard products and ensuring stable production quality.

[0003] Thickness inspection methods in the rubber production process are mainly divided into two categories: manual inspection and equipment inspection. Both methods have obvious technical defects. For example, manual inspection often uses tools such as calipers and micrometers for sampling measurement, which is inefficient. While automated inspection equipment relies on precision sensing technologies such as laser ranging and ultrasonic detection to achieve non-contact continuous inspection, the manufacturing and maintenance costs of such equipment are extremely high. The purchase cost of hundreds of thousands of yuan is difficult for small and medium-sized rubber production enterprises to bear. Utility Model Content

[0004] The purpose of this invention is to provide a testing device for rubber production, which can quickly determine whether the thickness of the produced rubber is up to standard, thereby improving the effectiveness of use. It can also quickly determine the range of variation in rubber thickness, thereby improving practicality. At the same time, the overall structure is simple and the cost of use is low.

[0005] To achieve the above objectives, a testing device for rubber production is provided, comprising: A base plate has a U-shaped seat fixedly connected to its upper surface. A first pressure roller is rotatably connected to the inside of the U-shaped seat via a bearing. A limit groove is provided on the outer surface of the U-shaped seat. A limit block is slidably connected to the inner surface of the limit groove. A second pressure roller is rotatably connected to the inside of the limit block via a bearing. A square rod is fixedly connected to the upper surface of the limit block. A fixing plate is fixedly connected to the upper end of the square rod. A spring is provided on the outer surface of the square rod. A connecting frame is fixedly connected to the outer surface of the U-shaped seat. A fixing rod is fixedly connected to the upper surface of the fixing plate. A mounting base is fixedly connected to the upper end of the fixing rod. A first electrode plate is fixedly connected to the lower surface of the mounting base. A second electrode plate is fixedly connected to the upper surface of the connecting frame. An indicator light is fixedly connected to the upper surface of the connecting frame. The outer surface of the mounting base is provided with mounting holes, and a pen is movably connected to the inner surface of the mounting holes. A threaded rod is threadedly connected to the inside of the mounting base. A rotating handle is fixedly connected to the upper surface of the threaded rod, and a rubber block is fixedly connected to the lower surface of the threaded rod. A connecting plate is fixedly connected to the upper surface of the connecting frame, and writing paper is fixedly connected to the left surface of the connecting plate by double-sided adhesive.

[0006] According to the aforementioned testing device for rubber production, the outer surface of the base plate is provided with through holes, and the number of through holes is four, which are distributed in a rectangular array.

[0007] According to the aforementioned testing device for rubber production, the outer surface of the square rod is slidably connected to the U-shaped seat.

[0008] According to the aforementioned testing device for rubber production, the upper end of the spring is fixedly connected to the U-shaped seat, and the lower end of the spring is fixedly connected to the limiting block.

[0009] According to the aforementioned testing device for rubber production, the outer surface of the fixing rod is slidably connected to the connecting frame.

[0010] According to the aforementioned testing device for rubber production, the first electrode plate is electrically connected to an indicator light via a wire, and the second electrode plate is electrically connected to the indicator light via a wire, with the first electrode plate and the second electrode plate in contact.

[0011] According to the aforementioned testing device for rubber production, the outer surface of the paintbrush is in contact with the rubber block, and the right end of the paintbrush is in contact with the writing paper.

[0012] According to the aforementioned testing device for rubber production, a gap is provided between the first pressure roller and the second pressure roller.

[0013] The above-mentioned solution has the following beneficial effects: By incorporating a first pressure roller, a limiting groove, a limiting block, a second pressure roller, a square rod, a fixing plate, a spring, a connecting frame, a fixing rod, a first electrode plate, a second electrode plate, and an indicator light, the thickness of the produced rubber can be quickly determined to be within acceptable limits, thereby improving the performance. Furthermore, by incorporating a mounting base, mounting holes, a pen, a threaded rod, a rotating handle, a rubber block, a connecting plate, and writing paper, the range of rubber thickness variations can be quickly determined, thus enhancing practicality. At the same time, the overall structure is simple and has low operating costs.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a schematic diagram of the overall structure of a testing device for rubber production according to this utility model; Figure 2 This is a cross-sectional view of the overall structure of a testing device for rubber production according to this utility model; Figure 3 for Figure 2 Enlarged structural diagram at point A; Figure 4 for Figure 2 Enlarged schematic diagram of the structure at point B.

[0016] Legend: The components are as follows: 1. Base plate; 2. U-shaped seat; 3. First pressure roller; 4. Limiting groove; 5. Limiting block; 6. Second pressure roller; 7. Square rod; 8. Fixing plate; 9. Spring; 10. Connecting frame; 11. Fixing rod; 12. Mounting seat; 13. First electrode plate; 14. Second electrode plate; 15. Mounting hole; 16. Pen; 17. Threaded rod; 18. Rotating handle; 19. Rubber block; 20. Connecting plate; 21. Writing paper; 22. Through hole; 23. Indicator light. Detailed Implementation

[0017] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0018] Reference Figure 1-4This utility model discloses a testing device for rubber production, comprising: a base plate 1, a U-shaped seat 2 fixedly connected to the upper surface of the base plate 1, a first pressure roller 3 rotatably connected to the inside of the U-shaped seat 2 via a bearing, a limit groove 4 provided on the outer surface of the U-shaped seat 2, a limit block 5 slidably connected to the inner surface of the limit groove 4, a second pressure roller 6 rotatably connected to the inside of the limit block 5 via a bearing, a square rod 7 fixedly connected to the upper surface of the limit block 5, a fixing plate 8 fixedly connected to the upper end of the square rod 7, a spring 9 provided on the outer surface of the square rod 7, a connecting frame 10 fixedly connected to the outer surface of the U-shaped seat 2, and a fixing plate 8 fixedly connected to the upper surface of the fixing plate 8. A fixed rod 11 is connected, and a mounting base 12 is fixedly connected to the upper end of the fixed rod 11. A first electrode plate 13 is fixedly connected to the lower surface of the mounting base 12. A second electrode plate 14 is fixedly connected to the upper surface of the connecting frame 10. An indicator light 23 is fixedly connected to the upper surface of the connecting frame 10. The outer surface of the base plate 1 is provided with four through holes 22 arranged in a rectangular array to facilitate the installation of this device. The outer surface of the square rod 7 is slidably connected to the U-shaped seat 2. The upper end of the spring 9 is fixedly connected to the U-shaped seat 2, and the lower end of the spring 9 is fixedly connected to the limiting block 5. The outer surface of the fixed rod 11 is slidably connected to the connecting frame 10.

[0019] The outer surface of the mounting base 12 is provided with mounting holes 15. A pen 16 is movably connected to the inner surface of the mounting holes 15. A threaded rod 17 is threadedly connected to the inside of the mounting base 12. A rotating handle 18 is fixedly connected to the upper surface of the threaded rod 17. A rubber block 19 is fixedly connected to the lower surface of the threaded rod 17. A connecting plate 20 is fixedly connected to the upper surface of the connecting bracket 10. A writing paper 21 is fixedly connected to the left surface of the connecting plate 20 by double-sided tape. The first electrode plate 13 is electrically connected to the indicator light 23 through a wire. The second electrode plate 13 is electrically connected to the indicator light 23 through a wire. Electrode 14 is electrically connected to indicator light 23 via wires. First electrode 13 and second electrode 14 are in contact, which facilitates the connection of the indicator light 23 circuit with an external power supply. The control circuit can be easily operated by personnel in this field. The outer surface of pen 16 is in contact with rubber block 19, which facilitates the fixation of pen 16. The right end of pen 16 is in contact with writing paper 21, which facilitates drawing lines on writing paper 21. A gap is provided between first pressure roller 3 and second pressure roller 6 to facilitate the passage and adhesion of rubber sheet.

[0020] Those skilled in the art should connect all electrical components in this case to their compatible external power supply via wires, and should select a suitable controller according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further.

[0021] Working principle: During use, the produced sheet rubber is conveyed to the gap between the first pressure roller 3 and the limiting groove 4 through an external conveying device. When the thickness of the rubber sheet changes, it will squeeze the second pressure roller 6 to move upward. This will cause the square rod 7, the fixing plate 8, the fixing rod 11, and the mounting base 12 to move upward synchronously through the limiting block 5. This will cause the first electrode sheet 13 to separate from the second electrode sheet 14, thereby disconnecting the circuit connection with the indicator light 23 and turning off the indicator light 23. This will directly remind the staff that the thickness of the rubber sheet has changed. The range of thickness change of the rubber sheet can be determined by the length of the line drawn on the writing paper 21 by the pen 16 held by the mounting base 12. Finally, by measuring the height of the line, it can be quickly determined whether the thickness change of this batch of rubber sheets is within the quality range.

[0022] In the description of this utility model, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "other end," "upper," "side," "top," "inner," "front," "center," and "both ends," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. At the same time, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "fixed installation," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two elements or the interaction relationship between two elements. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0023] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A testing device for rubber production, characterized in that, include: A base plate (1) is fixedly connected to a U-shaped seat (2) on its upper surface. A first pressure roller (3) is rotatably connected to the inside of the U-shaped seat (2) via a bearing. A limit groove (4) is provided on the outer surface of the U-shaped seat (2). A limit block (5) is slidably connected to the inner surface of the limit groove (4). A second pressure roller (6) is rotatably connected to the inside of the limit block (5) via a bearing. A square rod (7) is fixedly connected to the upper surface of the limit block (5). A fixing plate (8) is fixedly connected to the upper end of the square rod (7). A spring (9) is provided on the outer surface of the square rod (7), a connecting frame (10) is fixedly connected to the outer surface of the U-shaped seat (2), a fixing rod (11) is fixedly connected to the upper surface of the fixing plate (8), a mounting base (12) is fixedly connected to the upper end of the fixing rod (11), a first electrode plate (13) is fixedly connected to the lower surface of the mounting base (12), a second electrode plate (14) is fixedly connected to the upper surface of the connecting frame (10), and an indicator light (23) is fixedly connected to the upper surface of the connecting frame (10). The outer surface of the mounting base (12) is provided with a mounting hole (15), and a pen (16) is movably connected to the inner surface of the mounting hole (15). The mounting base (12) is internally threaded with a threaded rod (17), and a rotating handle (18) is fixedly connected to the upper surface of the threaded rod (17). A rubber block (19) is fixedly connected to the lower surface of the threaded rod (17). A connecting plate (20) is fixedly connected to the upper surface of the connecting frame (10), and a writing paper (21) is fixedly connected to the left surface of the connecting plate (20) by double-sided adhesive.

2. The testing device for rubber production according to claim 1, characterized in that, The outer surface of the base plate (1) is provided with through holes (22), and the number of through holes (22) is four and they are distributed in a rectangular array.

3. The testing device for rubber production according to claim 1, characterized in that, The outer surface of the square rod (7) is slidably connected to the U-shaped seat (2).

4. The testing device for rubber production according to claim 1, characterized in that, The upper end of the spring (9) is fixedly connected to the U-shaped seat (2), and the lower end of the spring (9) is fixedly connected to the limiting block (5).

5. The testing device for rubber production according to claim 1, characterized in that, The outer surface of the fixing rod (11) is slidably connected to the connecting frame (10).

6. The testing device for rubber production according to claim 1, characterized in that, The first electrode (13) is electrically connected to the indicator light (23) via a wire, and the second electrode (14) is electrically connected to the indicator light (23) via a wire. The first electrode (13) and the second electrode (14) are in contact.

7. The testing device for rubber production according to claim 1, characterized in that, The outer surface of the pen (16) is in contact with the rubber block (19), and the right end of the pen (16) is in contact with the writing paper (21).

8. The testing device for rubber production according to claim 1, characterized in that, A gap is provided between the first pressure roller (3) and the second pressure roller (6).