Front anti-collision beam traction ring mistake-proof structure

CN224726708UActive Publication Date: 2026-09-08WUHAN LINGYUN AUTOMOBILE PARTS
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Patent Information

Application Number
CN202522645838.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-14
Publication Date
2026-09-08
Estimated Expiration
2035-12-14

AI Technical Summary

Technical Problem

[0003]为了克服现有技术的不足,本实用新型提供一种前防撞梁牵引环防错结构,能解决以下的技术问题:焊接热传导大,夹具结构不利于散热,常用感应信号长时间在高温环境工作易损坏;焊接灰尘飞溅大,清理不频繁,容易造成机构卡顿,夹具防错漏失效

Benefits of technology

1、通过设计了放置凹槽和承接配合面,使牵引环能够更契合的放置在定位座的上方,使牵引环的放置具有方向性,通过定位销的设计,使牵引环的内侧与定位销契合,从而使牵引环的定位更加精准,并通过牵引环下压压杆,使接近开关能够识别到T型块的下移,从而输出信号至焊接工作站,正确完成后续焊接过程;通过降低牵引环错/漏装的发生,降低报废率;由于该装置与焊接部位具有一定的距离,且用于检测的接近开关位于内部,因此不需要过多的对防错结构进行焊渣或灰尘的清洁,因此提高了生产效率;同时减少感应信号损坏更换的频次,降低了夹具维护/使用费用,节省了成本;

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Abstract

The utility model discloses a front anti -collision beam traction ring mistake proof structure, including base, base is as the main support part of mistake proof structure for supporting other parts and will mistake proof structure fixed on the welding device, the recess of placing is seted up with the annular part of traction ring and is pasted together in the top surface of base, the edge of the top of base is seted up in the bearing cooperation surface, after placing traction ring in the recess of placing and pasting together, the special shape of traction ring connecting part and bearing cooperation surface are pasted together, thereby make the placement of traction ring have specific directionality, the positioning pin is fixed in the inside of base, and the traction ring is sleeved on the outside of positioning pin, is used for positioning traction ring, the press bar is worn in the inside of the positioning seat, and is adjacent positioning pin, and the bottom of press bar is connected with T shaped block through connecting rod, when traction ring presses down press bar, T shaped block can be detected by proximity switch.
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Description

Technical Field

[0001] This utility model relates to the field of steel traction ring welding, and in particular to a front anti-collision beam traction ring anti-misalignment structure. Background Technology

[0002] The bumper tow ring is a metal connector (usually steel) on the vehicle bumper, designed to connect to other vehicles or equipment for rescue when the vehicle cannot move on its own, via a tow rope or tow bar. During the welding production of the steel front bumper beam, the following pain points exist regarding the assembly and welding of the tow ring: 1. High heat conduction during welding, the fixture structure is not conducive to heat dissipation, and commonly used induction signals are easily damaged by prolonged operation in high-temperature environments; 2. Excessive welding dust splashes, infrequent cleaning, easily causing mechanism jamming, and failure of the fixture's error prevention system. Utility Model Content

[0003] To overcome the shortcomings of the existing technology, this utility model provides a front anti-collision beam traction ring error prevention structure, which can solve the following technical problems: high heat conduction during welding, the fixture structure is not conducive to heat dissipation, and commonly used induction signals are easily damaged when working in a high-temperature environment for a long time; large amount of welding dust splashes, infrequent cleaning, easy to cause mechanism jamming, and failure of the fixture error prevention.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a front anti-collision beam traction ring anti-misalignment structure, including a base, which serves as the main support part of the anti-misalignment structure, used to support other parts and fix the anti-misalignment structure to a welding device; a placement groove, the top surface of which has a placement groove that fits into the annular part of the traction ring; a receiving mating surface, which is located at the top edge of the base, after the traction ring is placed in the placement groove and fitted, the special shape of the traction ring connection part fits into the receiving mating surface, thereby giving the placement of the traction ring a specific directionality; a positioning pin, which is fixed inside the base, and the traction ring is fitted onto the outside of the positioning pin for positioning the traction ring; and a pressure rod, which passes through the inside of the positioning base and is adjacent to the positioning pin, with a T-block connected to the bottom of the pressure rod via a connecting rod, so that the T-block can be detected by a proximity switch when the traction ring presses down the pressure rod.

[0005] As a preferred embodiment of this utility model, the base includes a fixed base and a positioning base, the fixed base is located below the positioning base, and the fixed base is connected to the welding device by bolts.

[0006] As a preferred embodiment of this utility model, a second stepped through hole is provided at the center of the top surface of the positioning seat, a placement groove is provided on the inner side of the top surface of the positioning seat, and a receiving mating surface is provided at the edge of the top surface of the positioning seat.

[0007] As a preferred technical solution of this utility model, the top surface of the positioning seat is provided with a first stepped through hole, the first stepped through hole is adjacent to a second stepped through hole, a guide block is provided inside the first stepped through hole, a pressure rod is fixed on the top surface of the guide block, and a connecting rod is provided between the guide block and the T-block, and a spring sleeved on the outside of the connecting rod is provided inside the first stepped through hole, a limiting groove is provided on the outside of the positioning pin, and the top of the pressure rod is in contact with the inner top wall of the limiting groove.

[0008] As a preferred embodiment of this utility model, the diameters of the connecting rod, the pressure rod, and the guide block increase sequentially.

[0009] As a preferred technical solution of this utility model, a fixing rod is provided at the bottom of the positioning pin. The fixing rod is inserted into the small hole of the second step through hole. An annular inclined groove is provided on the outer side of the fixing rod. A threaded hole is provided on the outer side of the positioning seat. The positioning pin is fixed by screwing a bolt into the threaded hole and then inserting it into the annular inclined groove.

[0010] As a preferred embodiment of this utility model, the outer side of the fixed base is provided with a threaded hole, and a bolt is screwed into the threaded hole and can contact the proximity switch.

[0011] Compared with the prior art, the beneficial effects that this utility model can achieve are: 1. By designing placement grooves and receiving mating surfaces, the traction ring can be placed more snugly above the positioning seat, giving the traction ring directional placement. The positioning pin design ensures the inner side of the traction ring mates with the positioning pin, resulting in more precise positioning. The downward pressure of the traction ring on the pressure rod allows the proximity switch to detect the downward movement of the T-block, thus outputting a signal to the welding workstation to correctly complete the subsequent welding process. This reduces the occurrence of incorrect / missing traction ring installations, lowering the scrap rate. Because the device is a certain distance from the welding area, and the proximity switch used for detection is located internally, there is less need for excessive cleaning of the anti-error structure from welding slag or dust, thus improving production efficiency. Simultaneously, it reduces the frequency of replacing damaged sensing signals, lowering fixture maintenance / usage costs and saving costs. 2. By designing an annular inclined groove on the outside of the fixing rod, the bolt can be screwed into the threaded hole above and inserted into the annular inclined groove, thereby fixing the positioning pin and facilitating the disassembly and replacement of the positioning pin. 3. The guide block is pushed up by the spring, so that the pressure rod is pressed into the limiting groove, which facilitates the precise reset of the pressure rod. Attached Figure Description

[0012] Figure 1 This is a first-view three-dimensional structural diagram of the error-proof structure of this utility model; Figure 2 This is a two-dimensional structural diagram of the error-proof structure of this utility model from a second perspective; Figure 3 This is a schematic diagram of the partial separation of the error-proof structure of this utility model. Figure 4 This is a side view of the error-proof design of this utility model; Figure 5 This utility model Figure 4 Full section view at point AA; The components include: 1. Fixed base; 2. Guide groove; 3. T-block; 4. Connecting rod; 5. Positioning seat; 6. Placement groove; 7. Pressure rod; 8. Limiting groove; 9. Positioning pin; 10. Proximity switch; 11. Mounting hole; 12. Threaded hole; 13. Receiving mating surface; 14. Spring; 15. Guide block; 16. First step through hole; 17. Fixed rod; 18. Annular inclined groove; 19. Second step through hole. Detailed Implementation

[0013] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation are all within the protection scope of this utility model without creative effort.

[0014] Example: Please refer to Figures 1-5 As shown, this utility model provides a front anti-collision beam traction ring anti-misalignment structure, including a base composed of a fixed base 1 and a positioning seat 5. After being integrally formed, it is completed by cutting and drilling. A second stepped through hole 19 is opened in the middle of the top surface of the positioning seat 5. The large diameter hole of the second stepped through hole 19 is at the top, and the small diameter hole leads to the fixed base 1 below. The bottom of the positioning pin 9 is welded or cut with a fixing rod 17. An annular inclined groove 18 is opened in the middle of the fixing rod 17. The positioning pin 9 is placed in the second stepped through hole 19, and the fixing rod 17 is inserted into the small hole of the second stepped through hole 19. The fixing rod 17 and the small hole of the second stepped through hole 19 can fit tightly, so that the positioning pin 9 is not easy to shake. A threaded hole 12 with the same height as the annular inclined groove 18 is opened on the outer side of the positioning seat 5. A bolt is threaded in the threaded hole 12. By rotating the bolt, the other end of the bolt is inserted into the annular inclined groove 18, thereby fixing the positioning pin 9.

[0015] like Figures 1-5As shown, the inner wall of the top surface of the positioning seat 5 is provided with a placement groove 6, and the outer side of the positioning seat 5 is provided with a receiving mating surface 13. After the traction ring is put on the outside of the positioning pin 9, the angle of the traction ring is adjusted so that the connection between the ring structure of the traction ring and the straight rod can be placed on the receiving mating surface 13. The specific shape of the receiving mating surface 13 can be determined according to the traction ring to be welded. After the traction ring is put on the outside of the positioning pin 9, the traction ring can fit perfectly with the placement groove 6 and the receiving mating surface 13, so that the traction ring placed on the anti-misalignment structure has directionality.

[0016] like Figures 1-5 As shown, a first stepped through hole 16 is provided on the inner side of the positioning seat 5. A guide block 15 is provided on the inner side of the first stepped through hole 16. A pressure rod 7 is provided on the top of the guide block 15 and extends upward. A connecting rod 4 is provided below the guide block 15 and extends downward a certain distance. The diameters of the connecting rod 4, the pressure rod 7, and the guide block 15 increase sequentially. A spring 14 is sleeved on the outside of the connecting rod 4 located in the first stepped through hole 16. The elastic force of the spring 14 can push the guide block 15 upward, thereby resetting the pressure rod 7. To prevent the spring 14 from pushing the pressure rod 7 upward... The height is relatively high, so that the side of the positioning pin 9 is provided with a limiting groove 8, and the top surface of the pressure rod 7 is pressed against the top wall of the limiting groove 8, so that the pressure rod 7 can only maintain a certain height after resetting. The bottom of the connecting rod 4 is fixed with a T-shaped block 3, and the side of the fixed base 1 is provided with a guide groove 2, which can fit with the T-shaped block 3. The side of the fixed base 1 is provided with a mounting hole 11, and a proximity switch 10 is placed in the mounting hole 11. The side of the fixed base 1 is provided with a threaded hole 12, and a bolt is threaded into the threaded hole 12. The proximity switch 10 is fixed by pressing the bolt against it. Specific working principle: In use, the traction ring is placed on the outside of the positioning pin 9 by a robotic arm or manually. The traction ring fits snugly onto the placement groove 6 and the receiving mating surface 13. As the traction ring falls into the placement groove 6, it presses down on the pressure rod 7, causing the pressure rod 7 to push the connecting rod 4 downward, thereby moving the T-block 3 downward. The proximity switch 10 senses the T-block 3 and outputs a signal to the welding workstation, thus correctly completing the subsequent welding process. If the traction ring is installed backwards or is missing, the pressure rod 7 will not be pressed down in the correct position or will not be able to be pressed down. The proximity switch 10 will not sense the T-block 3 and will not be able to output the correct signal to the welding workstation, thus preventing the subsequent welding process from proceeding. In order to ensure the stable positioning of the traction ring, the following can be selected: a pressing cylinder can be installed directly above the anti-misalignment structure. The extension end of the cylinder faces downward and is connected to a pressure ring, which can stably press the traction ring into the placement groove 6 to prevent the traction ring from shaking.

[0017] In the description of this utility model, it should be understood that the terms "front", "rear", "left", "right", "up", "down", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0018] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A front anti-collision beam traction ring anti-misalignment structure, characterized in that: include The base, as the main supporting part of the error-proof structure, is used to support other parts and fix the error-proof structure to the welding device. Placement groove (6) is provided on the top surface of the base, and the placement groove (6) fits into the annular part of the traction ring; The receiving mating surface (13) is located at the edge of the top of the base. After the traction ring is placed in the placement groove (6) and fitted, the special shape of the traction ring connection part fits with the receiving mating surface (13), so that the placement of the traction ring has a specific directionality. Positioning pin (9) is fixed inside the base. The traction ring is sleeved on the outside of the positioning pin (9) for positioning the traction ring. The pressure rod (7) is inserted inside the positioning seat (5) and is close to the positioning pin (9). The bottom of the pressure rod (7) is connected to a T-block (3) via a connecting rod (4). When the traction ring presses down the pressure rod (7), the T-block (3) can be detected by the proximity switch (10).

2. The anti-misalignment structure for a front anti-collision beam traction ring according to claim 1, characterized in that: The base includes a fixed base (1) and a positioning base (5). The fixed base (1) is located below the positioning base (5), and the fixed base (1) is connected to the welding device by bolts.

3. The anti-misalignment structure for a front anti-collision beam traction ring according to claim 2, characterized in that: The positioning seat (5) has a second stepped through hole (19) at the center of its top surface, a placement groove (6) on the inner side of its top surface, and a receiving mating surface (13) at the edge of its top surface.

4. The anti-misalignment structure for a front anti-collision beam traction ring according to claim 3, characterized in that: The top surface of the positioning seat (5) is provided with a first stepped through hole (16), which is adjacent to the second stepped through hole (19). A guide block (15) is provided inside the first stepped through hole (16). A pressure rod (7) is fixed on the top surface of the guide block (15). A connecting rod (4) is provided between the guide block (15) and the T-shaped block (3). A spring (14) is provided inside the first stepped through hole (16) and sleeved on the outside of the connecting rod (4). A limiting groove (8) is provided on the outside of the positioning pin (9). The top of the pressure rod (7) is in contact with the inner top wall of the limiting groove (8).

5. The anti-misalignment structure for a front anti-collision beam traction ring according to claim 4, characterized in that: The diameters of the connecting rod (4), the pressure rod (7), and the guide block (15) increase sequentially.

6. The anti-misalignment structure for a front anti-collision beam traction ring according to claim 3, characterized in that: The bottom of the positioning pin (9) is provided with a fixing rod (17). The fixing rod (17) is inserted into the small hole of the second step through hole (19). The outer side of the fixing rod (17) is provided with an annular inclined groove (18). The outer side of the positioning seat (5) is provided with a threaded hole (12). After the bolt is screwed into the threaded hole (12), it is inserted into the annular inclined groove (18) to fix the positioning pin (9).

7. The anti-misalignment structure for a front anti-collision beam traction ring according to claim 2, characterized in that: The fixed base (1) has a threaded hole (12) on its outer side, and a bolt is screwed into the threaded hole (12) and can contact the proximity switch (10).