High-efficiency cooling device for aluminum profile production

Abstract

The utility model discloses a kind of high-efficiency cooling devices for aluminum profile production, including aluminum profile conveyor, the one end of aluminum profile conveyor side is fixedly arranged with water storage tank, the middle part of water storage tank top is fixedly installed with water pump, the water outlet end of water pump is fixedly connected with water outlet pipe, a kind of high-efficiency cooling devices for aluminum profile production of the utility model, the device has adopted the double cooling mode of water cooling and air cooling combination, in water cooling stage, cooling water in water storage tank is evenly sprayed on the surface of high-temperature aluminum profile by water pump through spray head, the temperature of aluminum profile is rapidly reduced using the heat absorption principle of water vaporization;In air cooling stage, the airflow generated by air pump is filtered after filter, is evenly blown to the surface of aluminum profile by shunt pipe, gas guide branch pipe and air outlet, accelerates water evaporation, further carries away heat, this double cooling mode can greatly improve cooling efficiency, shorten the cooling time of aluminum profile, to improve the efficiency of entire production process.

Description

Technical Field

[0001] This utility model relates to the field of aluminum profile production technology, specifically to a high-efficiency cooling device for aluminum profile production. Background Technology

[0002] In the aluminum profile manufacturing industry, the cooling process plays a decisive role in product quality. Traditional cooling methods have many obvious drawbacks and are difficult to meet the high requirements of modern production. Natural cooling is low in cost, but the cooling speed is extremely slow. During long-term cooling, aluminum profiles are prone to deformation due to uneven internal stress, affecting product precision and appearance. Water cooling alone can speed up the cooling process, but the distribution of cooling water is often uneven, resulting in localized excessively fast or slow cooling of aluminum profiles, causing defects such as cracks. In addition, the large amount of water used leads to water waste and high subsequent processing costs. Air cooling alone is greatly affected by ambient temperature and wind speed, and the cooling efficiency is unstable. For some high-precision, high-performance aluminum profiles, it is difficult to achieve the ideal cooling effect.

[0003] To address the aforementioned issues, a high-efficiency cooling device for aluminum profile production is proposed here. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency cooling device for aluminum profile production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency cooling device for aluminum profile production, comprising an aluminum profile conveyor, a water storage tank fixedly installed at one end of one side of the aluminum profile conveyor, a water pump fixedly installed at the middle of the top of the water storage tank, an outlet pipe fixedly connected to the outlet end of the water pump, a plurality of evenly distributed spray nozzles fixedly connected to the bottom end of the outlet pipe, an inlet pipe fixedly connected to the outlet end of the water pump, the end of the inlet pipe away from the water pump extending to the bottom of the inner side of the water storage tank, two fixed support plates fixedly installed at the middle of one side of the aluminum profile conveyor, an installation plate fixedly installed at the top between the two fixed support plates, an air pump fixedly installed at the middle of the outer side of the installation plate, a diversion pipe fixedly installed on the inner side of the installation plate, a plurality of air guide branches fixedly connected to the side of the diversion pipe away from the installation plate, and a plurality of evenly distributed air outlets fixedly connected to the bottom ends of the plurality of air guide branches.

[0006] This device employs a dual cooling system combining water and air cooling. In the water cooling stage, a water pump evenly sprays cooling water from the storage tank onto the surface of the high-temperature aluminum profile through spray nozzles, rapidly reducing the profile's temperature by utilizing the heat absorption principle of water vaporization. In the air cooling stage, airflow generated by an air pump, filtered through a filter, is evenly blown onto the aluminum profile surface through a distribution pipe, air guide pipe, and air outlet, accelerating moisture evaporation and further removing heat. This dual cooling method significantly improves cooling efficiency and shortens the cooling time of the aluminum profile, thereby increasing the efficiency of the entire production process. The spray nozzles and air outlets are designed for even distribution, ensuring that cooling water and airflow uniformly cover the entire surface of the aluminum profile. Regardless of the part of the aluminum profile, it receives sufficient cooling, preventing quality problems such as deformation and cracking caused by uneven cooling, and guaranteeing the product's dimensional accuracy and surface quality.

[0007] Preferably, the air pump has an air inlet pipe fixedly connected to its air inlet end, and a filter is fixedly connected to the end of the air inlet pipe away from the air pump.

[0008] Preferably, the air pump has an air outlet pipe fixedly connected to its outlet end, and the end of the air outlet pipe away from the air pump is connected to a diverter pipe.

[0009] Preferably, a sealing plate is engaged on the side of the water storage tank away from the aluminum profile conveyor, a filter screen is fixedly installed on the inner side of the sealing plate, and an auxiliary handle is fixedly installed on the outer side of the sealing plate.

[0010] Preferably, a sealing groove is provided at the connection between the water storage tank and the sealing plate, and the sealing groove is engaged with the sealing plate.

[0011] Preferably, a water inlet is fixedly connected to one side of the top of the water storage tank, and a sealing cap is fitted onto the top of the water inlet.

[0012] Preferably, a control panel is fixedly installed on the side of the water storage tank near the aluminum profile conveyor, and the aluminum profile conveyor, water pump and air pump are all electrically connected to the control panel.

[0013] Compared with existing technologies, the advantages of this invention are as follows: This device adopts a dual cooling method combining water cooling and air cooling. In the water cooling stage, cooling water from the storage tank is evenly sprayed onto the surface of the high-temperature aluminum profile through a spray nozzle by a water pump, utilizing the heat absorption principle of water vaporization to quickly reduce the temperature of the aluminum profile. In the air cooling stage, the airflow generated by the air pump is filtered and then evenly blown onto the surface of the aluminum profile through a distribution pipe, air guide branch pipe, and air outlet, accelerating water evaporation and further removing heat. This dual cooling method can greatly improve cooling efficiency and shorten the cooling time of the aluminum profile, thereby improving the efficiency of the entire production process. The spray nozzle and air outlet are designed with uniform distribution to ensure that cooling water and airflow evenly cover the entire surface of the aluminum profile. Regardless of which part of the aluminum profile is cooled sufficiently, it avoids quality problems such as deformation and cracking caused by uneven cooling, ensuring the dimensional accuracy and surface quality of the product. Attached Figure Description

[0014] Figure 1 This is the first perspective view of the present invention;

[0015] Figure 2 This is a second perspective view of the present invention;

[0016] Figure 3 This is a third perspective view of the present invention;

[0017] Figure 4 This is a structural diagram of the water storage tank of this utility model;

[0018] Figure 5 This is a structural diagram of the filter screen plate of this utility model;

[0019] Figure 6 This is a structural diagram of the mounting plate of this utility model.

[0020] In the diagram: 1. Aluminum profile conveyor; 2. Water tank; 3. Fixed support plate; 4. Mounting plate; 5. Diverter pipe; 6. Air outlet pipe; 7. Water pump; 8. Water outlet pipe; 9. Spray head; 10. Water inlet pipe; 11. Water storage port; 12. Sealing cover; 13. Control panel; 14. Sealing groove; 15. Sealing plate; 16. Auxiliary handle; 17. Filter screen; 18. Air pump; 19. Air inlet pipe; 20. Filter; 21. Air guide branch pipe; 22. Air outlet. Detailed Implementation

[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0022] Example 1

[0023] Please see Figure 1-6This utility model provides a high-efficiency cooling device for aluminum profile production, including an aluminum profile conveyor 1. A water storage tank 2 is fixedly installed at one end of one side of the aluminum profile conveyor 1. A water pump 7 is fixedly installed at the middle of the top of the water storage tank 2. The outlet end of the water pump 7 is fixedly connected to an outlet pipe 8. The bottom end of the outlet pipe 8 is fixedly connected to a plurality of evenly distributed spray nozzles 9. The outlet end of the water pump 7 is fixedly connected to an inlet pipe 10. The end of the inlet pipe 10 away from the water pump 7 extends into the inner side of the water storage tank 2. At the bottom, two fixed support plates 3 are fixedly installed in the middle of one side of the aluminum profile conveyor 1. A mounting plate 4 is fixedly installed at the top between the two fixed support plates 3. An air pump 18 is fixedly installed in the middle of the outer side of the mounting plate 4. A diversion pipe 5 is fixedly installed on the inner side of the mounting plate 4. Several air guide pipes 21 are fixedly connected to the side of the diversion pipe 5 away from the mounting plate 4. Several evenly distributed air outlets 22 are fixedly connected to the bottom ends of the several air guide pipes 21. The air inlet end of the air pump 18 is fixedly connected to... The device has an air inlet pipe 19, with a filter 20 fixedly connected to the end of the air inlet pipe 19 away from the air pump 18. An air outlet pipe 6 is fixedly connected to the air outlet end of the air pump 18, with the end of the air outlet pipe 6 away from the air pump 18 connected to a distribution pipe 5. This device adopts a dual cooling method combining water cooling and air cooling. In the water cooling stage, the cooling water in the water storage tank 2 is evenly sprayed onto the surface of the high-temperature aluminum profile through the spray head 9 by the water pump 7, using the principle of heat absorption by water vaporization to quickly reduce the temperature of the aluminum profile. In the air cooling stage, the airflow generated by the air pump 18 is filtered by the filter 20 and then evenly blown onto the surface of the aluminum profile through the distribution pipe 5, the air guide branch pipe 21, and the air outlet 22, accelerating the evaporation of water and further removing heat. This dual cooling method can greatly improve the cooling efficiency and shorten the cooling time of the aluminum profile, thereby improving the efficiency of the entire production process. The spray head 9 and the air outlet 22 are both designed to be evenly distributed, which can ensure that the cooling water and airflow evenly cover the entire surface of the aluminum profile. Regardless of the part of the aluminum profile, it can be fully cooled, avoiding quality problems such as deformation and cracking caused by uneven cooling, and ensuring the dimensional accuracy and surface quality of the product.

[0024] In this embodiment, the water storage tank 2 functions like a large "coolant reservoir," storing ample cooling water to provide a solid material foundation for subsequent cooling operations. A water pump 7 is fixedly installed at the top center of the water storage tank 2, generating strong suction and pressure through its operation. The inlet of the water pump 7 extends through the inlet pipe 10 to the bottom of the inner side of the water storage tank 2, precisely drawing cooling water from the tank. The outlet is fixedly connected to the outlet pipe 8, which transports the drawn cooling water to a designated location. The bottom of the outlet pipe 8 is fixedly connected to several evenly distributed spray nozzles 9, which spray cooling water in a mist onto the high-temperature aluminum profile surface. Upon contact with the high-temperature aluminum profile, the mist rapidly vaporizes and absorbs a large amount of heat, thus achieving rapid cooling of the aluminum profile. The outlet of the air pump 18 is fixedly connected to the outlet pipe 6, with the end of the outlet pipe 6 furthest from the air pump 18 connected to the diverter pipe 5. The diverter pipe 5 is fixedly installed inside the mounting plate 4, and its side away from the mounting plate 4 is fixedly connected to several air guide pipes 21. These air guide pipes 21 evenly distribute the airflow in all directions. The bottom ends of each air guide pipe 21 are fixedly connected to several evenly distributed air outlets 22. These air outlets 22 can blow the filtered clean airflow with uniform force and direction onto the surface of the water-cooled aluminum profile. The airflow can further accelerate the evaporation of moisture on the surface of the aluminum profile, remove the remaining heat, and quickly cool the aluminum profile to a suitable temperature. At the same time, it can also dry the moisture on the surface of the aluminum profile, preventing moisture residue from causing rust or other quality problems.

[0025] Example 2

[0026] Please see Figure 1-6This utility model provides a high-efficiency cooling device for aluminum profile production, including an aluminum profile conveyor 1. A water storage tank 2 is fixedly installed at one end of one side of the aluminum profile conveyor 1. A water pump 7 is fixedly installed at the middle of the top of the water storage tank 2. The outlet end of the water pump 7 is fixedly connected to an outlet pipe 8. The bottom end of the outlet pipe 8 is fixedly connected to several evenly distributed spray nozzles 9. The outlet end of the water pump 7 is fixedly connected to an inlet pipe 10. The end of the inlet pipe 10 away from the water pump 7 extends to the bottom of the inner side of the water storage tank 2. Two fixed support plates 3 are fixedly installed in the middle of one side of the aluminum profile conveyor 1. A mounting plate 4 is fixedly installed at the top between the two fixed support plates 3. An air pump 18 is fixedly installed in the middle of the outer side of the mounting plate 4. A diversion pipe 5 is fixedly installed on the inner side of the mounting plate 4. Several air guide pipes 21 are fixedly connected to the side of the diversion pipe 5 away from the mounting plate 4. Several evenly distributed air outlets 22 are fixedly connected to the bottom ends of the air guide pipes 21. A water storage tank 2 is fitted with a sealing device on the side away from the aluminum profile conveyor 1. The sealing plate 15 has a filter screen 17 fixedly installed on its inner side and an auxiliary handle 16 fixedly installed on its outer side. A sealing groove 14 is provided at the connection between the water storage tank 2 and the sealing plate 15, and the sealing groove 14 is engaged with the sealing plate 15. This device adopts a dual cooling method combining water cooling and air cooling. In the water cooling stage, the cooling water in the water storage tank 2 is evenly sprayed onto the surface of the high-temperature aluminum profile through the spray head 9 by the water pump 7, and the temperature of the aluminum profile is quickly reduced by utilizing the principle of heat absorption by water vaporization. In the air cooling stage, the airflow generated by the air pump 18 is filtered by the filter 20 and then evenly blown onto the surface of the aluminum profile through the diversion pipe 5, the air guide branch pipe 21 and the air outlet 22, which accelerates the evaporation of water and further removes heat. This dual cooling method can greatly improve the cooling efficiency and shorten the cooling time of the aluminum profile, thereby improving the efficiency of the entire production process. The spray head 9 and the air outlet 22 are both designed to be evenly distributed, which can ensure that the cooling water and airflow evenly cover the entire surface of the aluminum profile. Regardless of the part of the aluminum profile, it can be fully cooled, avoiding quality problems such as deformation and cracking caused by uneven cooling, and ensuring the dimensional accuracy and surface quality of the product.

[0027] In this embodiment, a sealing plate 15 is engaged on the side of the water storage tank 2 away from the aluminum profile conveyor 1, effectively sealing the water storage tank 2. A filter screen 17 is fixedly installed on the inner side of the sealing plate 15. During the circulation of cooling water, impurities and dust washed down from the aluminum profile surface may be carried away. The filter screen 17 intercepts these impurities, preventing them from re-entering components such as the water pump 7 and spray head 9, thus avoiding blockages and affecting the cooling effect and normal operation of the equipment. An auxiliary handle 16 is fixedly installed on the outer side of the sealing plate 15, providing operators with a convenient point of operation for opening and closing the sealing plate 15 to clean and replace the filter screen 17. A sealing groove 14 is provided at the connection between the water storage tank 2 and the sealing plate 15, engaging with the sealing plate 15. This engaging connection, combined with the design of the sealing groove 14, effectively ensures a sealing effect, prevents cooling water leakage, and ensures a stable supply of cooling water from the water storage tank 2 to the cooling system.

[0028] Example 3

[0029] Please see Figure 1-6This utility model provides a high-efficiency cooling device for aluminum profile production, including an aluminum profile conveyor 1. A water storage tank 2 is fixedly installed at one end of one side of the aluminum profile conveyor 1. A water pump 7 is fixedly installed at the middle of the top of the water storage tank 2. The outlet end of the water pump 7 is fixedly connected to an outlet pipe 8. The bottom end of the outlet pipe 8 is fixedly connected to a plurality of evenly distributed spray nozzles 9. The outlet end of the water pump 7 is fixedly connected to an inlet pipe 10. The end of the inlet pipe 10 away from the water pump 7 extends to the bottom of the inner side of the water storage tank 2. Two fixed support plates 3 are fixedly installed in the middle of one side of the aluminum profile conveyor 1. A mounting plate 4 is fixedly installed at the top between the two fixed support plates 3. An air pump 18 is fixedly installed in the middle of the outer side of the mounting plate 4. A diversion pipe 5 is fixedly installed on the inner side of the mounting plate 4. Several air guide pipes 21 are fixedly connected to the side of the diversion pipe 5 away from the mounting plate 4. Several evenly distributed air outlets 22 are fixedly connected to the bottom end of each air guide pipe 21. A water storage port is fixedly connected to one side of the top of the water storage tank 2. 11. A sealing cap 12 is fitted onto the top of the water inlet 11. A control panel 13 is fixedly installed on the side of the water tank 2 near the aluminum profile conveyor 1. The aluminum profile conveyor 1, water pump 7, and air pump 18 are all electrically connected to the control panel 13. This device adopts a dual cooling method combining water cooling and air cooling. In the water cooling stage, the cooling water in the water tank 2 is evenly sprayed onto the surface of the high-temperature aluminum profile through the spray nozzle 9 by the water pump 7, and the temperature of the aluminum profile is quickly reduced by utilizing the principle of heat absorption by water vaporization. In the air cooling stage, the airflow generated by the air pump 18 is filtered by the filter 20 and then evenly blown onto the surface of the aluminum profile through the diversion pipe 5, the air guide branch pipe 21, and the air outlet 22, accelerating the evaporation of water and further removing heat. This dual cooling method can greatly improve the cooling efficiency and shorten the cooling time of the aluminum profile, thereby improving the efficiency of the entire production process. The spray nozzle 9 and the air outlet 22 are designed to be evenly distributed, which can ensure that the cooling water and airflow evenly cover the entire surface of the aluminum profile. Regardless of the part of the aluminum profile, it can be fully cooled, avoiding quality problems such as deformation and cracking caused by uneven cooling, and ensuring the dimensional accuracy and surface quality of the product.

[0030] In this embodiment, the water storage tank 2 has a water inlet 11 fixedly connected to one side of its top, allowing operators to easily add cooling water to the tank. A sealing cap 12 is fitted onto the top of the water inlet 11, effectively preventing external dust and impurities from entering the tank, ensuring the cleanliness of the cooling water, and avoiding any impact on cooling performance and equipment lifespan due to water quality issues. A control panel 13 is fixedly installed on the side of the water storage tank 2 closest to the aluminum profile conveyor 1. Operators can precisely control parameters such as the conveying speed of the aluminum profile conveyor 1, the water flow rate of the water pump 7, and the airflow size and speed of the air pump 18 through the control panel 13. Cooling parameters can be flexibly adjusted according to different specifications and requirements of the aluminum profiles to achieve personalized cooling treatment and ensure optimal cooling performance.

[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-efficiency cooling device for aluminum profile production, comprising an aluminum profile conveyor (1), characterized in that: A water storage tank (2) is fixedly installed at one end of the aluminum profile conveyor (1). A water pump (7) is fixedly installed at the middle of the top of the water storage tank (2). The outlet end of the water pump (7) is fixedly connected to an outlet pipe (8). The bottom end of the outlet pipe (8) is fixedly connected to several evenly distributed spray nozzles (9). The outlet end of the water pump (7) is fixedly connected to an inlet pipe (10). The end of the inlet pipe (10) away from the water pump (7) extends to the bottom of the inner side of the water storage tank (2). (1) Two fixed support plates (3) are fixedly installed in the middle of one side, and an installation plate (4) is fixedly installed at the top between the two fixed support plates (3). An air pump (18) is fixedly installed in the middle of the outer side of the installation plate (4). A diversion pipe (5) is fixedly installed on the inner side of the installation plate (4). A number of air guide pipes (21) are fixedly connected to the side of the diversion pipe (5) away from the installation plate (4). A number of evenly distributed air outlets (22) are fixedly connected to the bottom end of each of the air guide pipes (21).

2. The high-efficiency cooling device for aluminum profile production according to claim 1, characterized in that: The air pump (18) has an air inlet pipe (19) fixedly connected to its air inlet end, and a filter (20) is fixedly connected to the end of the air inlet pipe (19) away from the air pump (18).

3. The high-efficiency cooling device for aluminum profile production according to claim 1, characterized in that: The air outlet of the air pump (18) is fixedly connected to an air outlet pipe (6), and the end of the air outlet pipe (6) away from the air pump (18) is connected to a diverter pipe (5).

4. The high-efficiency cooling device for aluminum profile production according to claim 1, characterized in that: A sealing plate (15) is fitted on the side of the water tank (2) away from the aluminum profile conveyor (1). A filter screen plate (17) is fixedly installed on the inner side of the sealing plate (15), and an auxiliary handle (16) is fixedly installed on the outer side of the sealing plate (15).

5. The high-efficiency cooling device for aluminum profile production according to claim 4, characterized in that: A sealing groove (14) is provided at the connection between the water storage tank (2) and the sealing plate (15), and the sealing groove (14) is engaged with the sealing plate (15).

6. The high-efficiency cooling device for aluminum profile production according to claim 1, characterized in that: A water inlet (11) is fixedly connected to one side of the top of the water storage tank (2), and a sealing cap (12) is fitted onto the top of the water inlet (11).

7. The high-efficiency cooling device for aluminum profile production according to claim 1, characterized in that: The water storage tank (2) is fixedly installed with a control panel (13) on the side near the aluminum profile conveyor (1). The aluminum profile conveyor (1), water pump (7) and air pump (18) are all electrically connected to the control panel (13).

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