A grinding and preheating integrated device for corrosion inhibitor raw materials

Abstract

The utility model discloses a kind of comminution and preheating integrated equipment of corrosion inhibitor raw materials, including rack, the top of the rack is provided with preheating mechanism, preheating mechanism includes support frame, agitator tank, inlet hopper, heating seat, support column and discharge chute, the inside of agitator tank is provided with stirring mechanism, the side of discharge chute is provided with separation mechanism, the bottom of discharge chute is provided with comminution mechanism, the bottom of comminution mechanism is provided with screening mechanism, the side of screening mechanism is provided with transport mechanism;Corrosion inhibitor raw materials are heated by heating seat, corrosion inhibitor raw materials enter comminution mechanism batch by batch by separation mechanism, comminution and screening are carried out by comminution mechanism and screening mechanism cooperation, unqualified corrosion inhibitor raw materials are re-transported to inlet hopper by transport mechanism, it is convenient to carry out secondary comminution, ensure the uniformity of the corrosion inhibitor raw material particle after comminution, continuous comminution operation can be carried out to corrosion inhibitor raw materials, improve the efficiency of corrosion inhibitor raw material comminution operation.

Description

Technical Field

[0001] This utility model relates to the field of corrosion inhibitor processing technology, and in particular to an integrated equipment for crushing and preheating corrosion inhibitor raw materials. Background Technology

[0002] Corrosion inhibitors are chemical substances or compounds that can inhibit or slow down the corrosion of metallic materials in corrosive media (such as acids, alkalis, salt solutions, industrial water, soil, etc.). They are widely used in petrochemical, power, water treatment, and metal processing industries. Based on their composition, they can be divided into inorganic corrosion inhibitors (such as chromates and phosphates) and organic corrosion inhibitors (such as amines and imidazoline derivatives). Their core function is to protect the metal surface through adsorption and film formation, reducing corrosion loss and extending equipment life. The raw materials for corrosion inhibitors need to be pulverized during processing.

[0003] The existing technology has the following problems: the existing crushing equipment has low crushing efficiency for corrosion inhibitor raw materials and it is difficult to ensure that the particles of the corrosion inhibitor raw materials are uniform after crushing, which affects the subsequent use of the corrosion inhibitor raw materials. Secondly, the crushed corrosion inhibitor raw materials need to be heated separately before use, which reduces the overall efficiency of corrosion inhibitor processing and is not practical. To address these issues, we propose an integrated crushing and preheating equipment for corrosion inhibitor raw materials. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide an integrated equipment for crushing and preheating corrosion inhibitor raw materials.

[0005] The present invention solves its technical problem through the following technical solution: It includes a frame, a preheating mechanism at the top of the frame, a support frame fixed to the top of the frame by bolts, a mixing tank fixed to the inner wall of the support frame, a feed hopper fixed to the top of the mixing tank, a heating seat fixed to the outer side of the mixing tank, a support column fixed to the bottom of the heating seat, the support column being fixedly connected to the frame, a discharge chute fixed to the bottom of the mixing tank, a mixing mechanism inside the mixing tank, a separating mechanism on one side of the discharge chute, a crushing mechanism at the bottom of the discharge chute, a screening mechanism at the bottom of the crushing mechanism, and a conveying mechanism on one side of the screening mechanism.

[0006] As a further improvement of this utility model, a control panel is provided on one side of the frame.

[0007] As a further embodiment of this utility model: the stirring mechanism includes a geared motor, which is fixed to the top of the stirring tank by bolts. The output end of the geared motor is provided with a drive shaft, a scraper is fixed to the bottom of the drive shaft, and a stirring frame is fixed to the outside of the drive shaft.

[0008] As a further embodiment of this utility model: the separating mechanism includes a mounting slide, which is fixed to one side of the discharge trough by bolts. A hydraulic rod is fixed to one side of the mounting slide, and a separating plate is fixed to one end of the hydraulic rod. The separating plate is slidably connected to the discharge trough.

[0009] As a further embodiment of this utility model: the crushing mechanism includes a mounting box, which is fixed to the bottom of the discharge trough by bolts. A drive assembly is provided on one side of the mounting box, and a crushing roller assembly is provided inside the mounting box.

[0010] As a further embodiment of this utility model: the screening mechanism includes a material guide trough, which is fixed to the bottom of the mounting box by bolts. A vibrating screen is provided at the bottom of the material guide trough, a discharge trough is fixed on one side of the material guide trough, and a drain trough is fixed at the bottom of the vibrating screen.

[0011] As a further embodiment of this utility model: the conveying mechanism includes a material collection trough, which is fixed to the inner wall of the frame by bolts. A conveying pipe is fixed to the inner wall of the material collection trough. Multiple feeding slots are opened at the bottom of the conveying pipe. A drive motor is fixed to the top of the conveying pipe by bolts. A spiral conveying rod is provided at the output end of the drive motor. A connecting pipe is fixed to the outside of the conveying pipe. The connecting pipe is fixedly connected to the feeding hopper.

[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: 1. Equipped with a preheating mechanism, the corrosion inhibitor raw material is injected into the mixing tank through the feed hopper, where it is stored. The raw material is then heated by a heating seat, stirred by a mixing mechanism, and fed into the crushing mechanism in batches through a discharge chute by a separating mechanism. The crushing mechanism then performs the crushing operation on the raw material. The cooperation of these mechanisms enables continuous crushing of the corrosion inhibitor raw material, improving the efficiency of the crushing operation and thus enhancing the practicality of the equipment. 2. The crushed corrosion inhibitor raw material is screened by a screening mechanism, and the large particles of corrosion inhibitor raw material screened out are transported back to the feed hopper by a conveying mechanism, which facilitates secondary crushing of the corrosion inhibitor raw material and ensures the uniformity of the crushed corrosion inhibitor raw material particles. Attached Figure Description

[0013] Figure 1 A schematic diagram of an isometric structure according to an embodiment of the present invention is shown; Figure 2 A schematic diagram of an isometric sectional view of a structure according to an embodiment of the present invention is shown; Figure 3 The present invention provides an embodiment of the present invention. Figure 2 Enlarged structural diagram of section B in the middle; Figure 4 The present invention provides an embodiment of the present invention. Figure 2 Enlarged structural diagram of part A in the middle; Figure 5 The present invention provides an embodiment of the present invention. Figure 2 Enlarged structural diagram of section C in the middle; Figure 6 A schematic diagram of the front cross-sectional structure according to an embodiment of the present invention is shown; Figure 7 The present invention provides an embodiment of the present invention. Figure 6 Enlarged structural diagram of section D in the middle; Figure 8 A partial structural schematic diagram according to an embodiment of the present invention is shown.

[0014] Legend: 100 Frame, 110 Control Panel, 210 Support Frame, 220 Mixing Tank, 230 Feed Hopper, 240 Heating Base, 241 Support Column, 250 Discharge Chute, 310 Gear Motor, 320 Drive Shaft, 330 Scraper, 340 Mixing Frame, 410 Mounting Slide, 420 Hydraulic Rod, 430 Divider Plate, 510 Mounting Box, 520 Drive Assembly, 530 Crushing Roller Assembly, 610 Guide Chute, 620 Vibrating Screen, 630 Discharge Chute, 640 Drainage Chute, 710 Collection Chute, 720 Conveying Pipe, 721 Feed Chute, 730 Drive Motor, 740 Spiral Conveying Rod, 750 Connecting Pipe. Detailed Implementation

[0015] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0016] In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] Please see Figure 1-8 This utility model provides a technical solution: It includes a frame 100, a control panel 110 on one side of the frame 100, and a preheating mechanism on the top of the frame 100. The preheating mechanism includes a support frame 210, a mixing tank 220, a feed hopper 230, and a heating base 240. A support column 241 is fixed to the bottom of the heating base 240 and is fixedly connected to the frame 100. A discharge chute 250 is fixed to the bottom of the mixing tank 220, and a mixing mechanism is installed inside the mixing tank 220. A separating mechanism is installed on one side of the discharge chute 250, a crushing mechanism is installed at the bottom of the discharge chute 250, a screening mechanism is installed at the bottom of the crushing mechanism, and a conveying mechanism is installed on one side of the screening mechanism. A preheating mechanism is provided, and corrosion inhibitor raw materials are fed through the feed hopper 230. The raw material for the corrosion inhibitor is fed into the mixing tank 220 via the hopper 230. The raw material is then stored in the mixing tank 220 and heated via the heating seat 240. The raw material is agitated by the stirring mechanism and controlled by the separating mechanism to pass through the discharge chute 250 into the crushing mechanism in batches. The crushing mechanism crushes the raw material, and the crushed raw material is then screened by the screening mechanism. Larger particles of the crushed raw material are then transported back to the hopper 230 via the conveying mechanism for secondary crushing, ensuring the uniformity of the crushed particles. The combined operation of these mechanisms enables continuous crushing of the raw material, improving the efficiency of the crushing process and thus enhancing the practicality of the equipment.

[0019] Specifically, the stirring mechanism includes a geared motor 310, which is bolted to the top of the stirring tank 220. A drive shaft 320 is installed at the output end of the geared motor 310, and a scraper 330 is fixed to the bottom of the drive shaft 320. A stirring frame 340 is fixed to the outside of the drive shaft 320. With this stirring mechanism, corrosion inhibitor raw materials are injected into the stirring tank 220, stored in the tank, and stirred by the stirring frame 340 to ensure uniformity. The scraper 330 scrapes off any corrosion inhibitor raw materials adhering to the inner wall of the stirring tank 220.

[0020] Specifically, the separating mechanism includes a mounting chute 410, which is fixed to one side of the discharge chute 250 by bolts. A hydraulic rod 420 is fixed to one side of the mounting chute 410, and a separating plate 430 is fixed to one end of the hydraulic rod 420. The separating plate 430 is slidably connected to the discharge chute 250. By providing the separating mechanism, when the corrosion inhibitor raw material needs to be crushed, the corrosion inhibitor raw material enters the crushing mechanism through the discharge chute 250. This allows the corrosion inhibitor raw material to enter the crushing mechanism in batches, realizing automated feeding of the corrosion inhibitor raw material and ensuring the continuity of the crushing operation of the corrosion inhibitor raw material by the crushing mechanism.

[0021] Specifically, the crushing mechanism includes a mounting box 510, which is fixed to the bottom of the discharge trough 250 by bolts. A drive assembly 520 is provided on one side of the mounting box 510, and a crushing roller assembly 530 is provided inside the mounting box 510. By providing a crushing mechanism, the drive assembly 520 drives the crushing roller assembly 530 to mesh and rotate, and the crushing roller assembly 530 crushes the corrosion inhibitor raw material. The crushed corrosion inhibitor raw material enters the screening mechanism.

[0022] Specifically, the screening mechanism includes a guide trough 610, which is fixed to the bottom of the mounting box 510 by bolts. A vibrating screen 620 is installed at the bottom of the guide trough 610. A discharge trough 630 is fixed to one side of the guide trough 610, and a discharge trough 640 is fixed to the bottom of the vibrating screen 620. With the screening mechanism, the crushed corrosion inhibitor raw material falls onto the vibrating screen 620 through the guide trough 610. The vibrating screen 620 screens the corrosion inhibitor raw material, and the corrosion inhibitor raw material particles that meet the standards are discharged through the discharge trough 630. The screened corrosion inhibitor raw material is discharged into the transportation mechanism through the discharge trough 640.

[0023] Specifically, the transport mechanism includes a collection trough 710, which is bolted to the inner wall of the frame 100. A conveying pipe 720 is fixed to the inner wall of the collection trough 710. Multiple feed slots 721 are provided at the bottom of the conveying pipe 720. A drive motor 730 is bolted to the top of the conveying pipe 720. A spiral conveying rod 740 is provided at the output end of the drive motor 730. A connecting pipe 750 is fixed to the outer side of the conveying pipe 720, and the connecting pipe 750 connects to the feed hopper. 230 is fixedly connected; through the conveying mechanism, the large particles of corrosion inhibitor raw material screened out enter the collection tank 710 and enter the conveying pipe 720 through the feed trough 721. The drive motor 730 drives the screw conveyor 740 to rotate. The screw conveyor 740, together with the conveying pipe 720, transports the corrosion inhibitor raw material upward. Finally, the corrosion inhibitor raw material is injected into the hopper 230 through the connecting pipe 750, which facilitates the secondary crushing of the corrosion inhibitor raw material and ensures the uniformity of the crushed corrosion inhibitor raw material particles.

[0024] Working Principle: During operation, the equipment is controlled via the control panel 110. The corrosion inhibitor raw material is injected into the mixing tank 220 through the feed hopper 230, where it is stored. The drive shaft 320 is rotated by the reduction motor 310, which in turn rotates the scraper 330 and the mixing frame 340. The mixing frame 340 stirs the corrosion inhibitor raw material, ensuring its uniformity. The scraper 330 scrapes off the corrosion inhibitor raw material adhering to the inner wall of the mixing tank 220. When pulverization is required, the hydraulic rod 420 moves the partition plate 430, releasing the seal on the discharge chute 250. The corrosion inhibitor raw material then enters the pulverizing mechanism through the discharge chute 250. This allows for batch-wise pulverization of the corrosion inhibitor raw material, achieving automated feeding. The drive assembly 520 drives the pulverizing roller assembly. The components 530 mesh and rotate, crushing the corrosion inhibitor raw material through the crushing roller assembly 530. The crushed corrosion inhibitor raw material enters the guide trough 610 and falls onto the vibrating screen 620. The vibrating screen 620 screens the corrosion inhibitor raw material, and the corrosion inhibitor raw material particles that meet the standards are discharged through the discharge trough 630. The screened corrosion inhibitor raw material is discharged into the collection trough 710 through the discharge trough 640. The screened large particles of corrosion inhibitor raw material enter the collection trough 710 and enter the conveying pipe 720 through the feed trough 721. The drive motor 730 drives the screw conveyor 740 to rotate. The screw conveyor 740, together with the conveying pipe 720, transports the corrosion inhibitor raw material upward. Finally, the corrosion inhibitor raw material is injected into the hopper 230 through the connecting pipe 750, which facilitates secondary crushing of the corrosion inhibitor raw material and ensures the uniformity of the crushed corrosion inhibitor raw material particles.

[0025] Although the present invention discloses embodiments and accompanying drawings, those skilled in the art will understand that various substitutions, variations and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and accompanying drawings.

Claims

1. A device for integrated grinding and preheating of an inhibitor raw material, characterized in that, The system includes a frame (100), a preheating mechanism on the top of the frame (100), a support frame (210) fixed to the top of the frame (100) by bolts, a mixing tank (220) fixed to the inner wall of the support frame (210), a feed hopper (230) fixed to the top of the mixing tank (220), a heating seat (240) fixed to the outer side of the mixing tank (220), a support column (241) fixed to the bottom of the heating seat (240), the support column (241) fixedly connected to the frame (100), a discharge chute (250) fixed to the bottom of the mixing tank (220), a mixing mechanism inside the mixing tank (220), a separating mechanism on one side of the discharge chute (250), a crushing mechanism at the bottom of the discharge chute (250), a screening mechanism at the bottom of the crushing mechanism, and a conveying mechanism on one side of the screening mechanism.

2. The apparatus according to claim 1, wherein A control panel (110) is provided on one side of the rack (100).

3. The apparatus according to claim 1, wherein The stirring mechanism includes a geared motor (310), which is fixed to the top of the stirring tank (220) by bolts. The output end of the geared motor (310) is provided with a drive shaft (320), a scraper (330) is fixed to the bottom of the drive shaft (320), and a stirring frame (340) is fixed to the outside of the drive shaft (320).

4. The apparatus according to claim 1, wherein The separating mechanism includes a mounting slide (410), which is fixed to one side of the discharge chute (250) by bolts. A hydraulic rod (420) is fixed to one side of the mounting slide (410), and a separating plate (430) is fixed to one end of the hydraulic rod (420). The separating plate (430) is slidably connected to the discharge chute (250).

5. The apparatus according to claim 1, wherein The crushing mechanism includes a mounting box (510), which is fixed to the bottom of the discharge trough (250) by bolts. A drive assembly (520) is provided on one side of the mounting box (510), and a crushing roller assembly (530) is provided inside the mounting box (510).

6. The apparatus according to claim 5, wherein The screening mechanism includes a guide trough (610), which is fixed to the bottom of the mounting box (510) by bolts. A vibrating screen (620) is provided at the bottom of the guide trough (610), a discharge trough (630) is fixed on one side of the guide trough (610), and a discharge trough (640) is fixed at the bottom of the vibrating screen (620).

7. The apparatus according to claim 6, wherein The transport mechanism includes a collection trough (710), which is fixed to the inner wall of the frame (100) by bolts. A conveying pipe (720) is fixed to the inner wall of the collection trough (710). Multiple feed slots (721) are opened at the bottom of the conveying pipe (720). A drive motor (730) is fixed to the top of the conveying pipe (720) by bolts. A spiral conveying rod (740) is provided at the output end of the drive motor (730). A connecting pipe (750) is fixed to the outside of the conveying pipe (720). The connecting pipe (750) is fixedly connected to the feed hopper (230).

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