A new energy aluminum alloy casting production line material handling device

Abstract

This application discloses a material handling device for a new energy aluminum alloy casting production line, belonging to the field of material handling equipment. It mainly includes: a transfer component, a material storage component, the material storage component including a placement plate for placing aluminum alloy materials, and a height adjustment component, which includes at least one assembly frame that is driven to move up and down via power. This material handling device for a new energy aluminum alloy casting production line, through the height adjustment component, allows the assembly frame to move up and down, thereby enabling the placement and removal of aluminum alloy materials according to actual usage needs, bringing convenience to operators. Simultaneously, the loading and unloading component realizes the automatic pulling out and pushing back of the placement plate, facilitating the loading and unloading of aluminum alloy materials, thereby reducing the labor intensity of operators and further improving their convenience.

Description

Technical Field

[0001] This application relates to the field of material handling equipment, specifically a material handling device for a new energy aluminum alloy casting production line. Background Technology

[0002] In the production line, the material handling device of the aluminum alloy casting production line is responsible for the material handling of the entire process from raw material feeding, semi-finished product transfer to finished product unloading. It can accurately grab aluminum alloy raw materials of different specifications and send them to the melting furnace, transport the cast semi-finished products to the processing area, and orderly stack the finished products in the storage area. It greatly improves the overall operating efficiency of the production line, reduces the labor intensity and error rate of manual handling, and ensures the continuity and stability of the production process.

[0003] However, the material handling devices in existing aluminum alloy casting production lines have certain shortcomings in loading and unloading operations. The loading and unloading process relies heavily on manual operation, which is labor-intensive and inefficient. Manual operation is prone to material placement deviations. In addition, manual loading and unloading also pose safety risks, such as operator injury when handling heavy objects.

[0004] It should be noted that the information disclosed in this background section is only for understanding the background technology of this application concept, and therefore may include information that does not constitute prior art. Utility Model Content

[0005] Based on the aforementioned problems in the existing technology, the problem to be solved by this application is to provide a material handling device for a new energy aluminum alloy casting production line, which solves the problem that the material handling devices of the existing aluminum alloy casting production line rely heavily on manual handling in the loading and unloading process.

[0006] The technical solution adopted in this application to solve its technical problem is: a material handling device for a new energy aluminum alloy casting production line. It mainly includes:

[0007] Transfer components;

[0008] A material storage assembly, comprising a placement plate for holding aluminum alloy materials;

[0009] A height adjustment assembly, comprising at least one power-driven lifting and lowering mounting frame, wherein the lifting and lowering mounting frame is used to adjust the placement position of the aluminum alloy material on the upper part of the placement plate;

[0010] The loading and unloading push assembly includes at least one lifting frame that moves laterally by power. The upper end of the lifting frame includes a lifting plate that moves up and down by power. When the lifting plate moves to the front end, it pulls out a placement plate. When the lifting plate moves to the rear end, it pushes the placement plate into the interior of the material storage assembly. The placement plate slides at the upper end of the assembly frame.

[0011] Furthermore, the transfer assembly includes a base, with wheels rotatably connected to the front and rear ends of the lower part of the base, and a push handle fixedly connected to the rear end of the base.

[0012] Furthermore, the material storage assembly includes a storage box fixedly connected to the rear end of the upper surface of the base, a plurality of placement plates sliding inside the storage box, and two stops fixedly connected to the front ends of the lower surfaces of the placement plates, with the front ends of the placement plates and the stops located outside the front ends of the storage box.

[0013] Furthermore, the height adjustment assembly includes a bracket fixedly connected to the middle of the rear end of the upper surface of the base. A first servo motor is bolted to the upper part of the outer wall of the front end of the bracket. A first one-way lead screw is fixedly connected to the output end of the first servo motor. The lower end of the first one-way lead screw is rotatably connected to the lower end of the bracket. A first one-way slider is sleeved on the outer wall of the first one-way lead screw. A slide is fixedly connected to the outer walls on both sides of the first one-way slider. The inner wall of the front end of the slide is fixedly connected to the assembly frame. The outer wall of the rear end of the assembly frame slides up and down along the front end of the placement plate.

[0014] Furthermore, a guide rod is fixedly connected to the corner of the upper surface of the base, and the slide slides along the outer wall of the guide rod during the up-and-down movement of the assembly frame.

[0015] Furthermore, the loading and unloading pushing assembly includes a second servo motor connected to the middle of the front end of the lower surface of the assembly frame. The output end of the second servo motor is fixedly connected to a second one-way lead screw. A second one-way slider is sleeved on the outer wall of the second one-way lead screw. Mounting brackets are fixedly connected to the outer walls on both sides of the second one-way slider. The outer wall of the rear end of the mounting bracket is fixedly connected to both sides of the outer wall of the front end of the lifting frame. Electric telescopic rods are connected to both sides of the lower surface of the lifting frame. The output end of the electric telescopic rod extends into the interior of the lifting frame and is fixedly connected to both sides of the lower surface of the lifting plate.

[0016] Furthermore, during the up-and-down movement of the assembly frame, the lifting frame and the lifting plate move synchronously.

[0017] The beneficial effects of this application are as follows: The material handling device for a new energy aluminum alloy casting production line provided by this application enables the assembly rack to be raised and lowered through the height adjustment component, thereby allowing aluminum alloy materials to be put in and taken out according to the actual use needs of the materials, which brings convenience to the actual use of the staff. At the same time, the loading and unloading push component realizes the automatic pulling out and pushing back of the placement plate, which facilitates the loading and unloading operation of aluminum alloy materials, thereby reducing the labor intensity of the staff and further bringing convenience to the staff. Attached Figure Description

[0018] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments and descriptions of this application are used to explain this application and do not constitute an undue limitation of this application. In the drawings:

[0019] Figure 1 This is a three-dimensional structural schematic diagram of a material handling device for a new energy aluminum alloy casting production line according to an embodiment of this application;

[0020] Figure 2 This is a three-dimensional structural diagram of the transfer component and the material storage component according to an embodiment of this application;

[0021] Figure 3 This is a three-dimensional structural diagram of the material storage component and the height adjustment component according to an embodiment of this application;

[0022] Figure 4 This is a three-dimensional structural diagram of the material storage component and the loading / unloading pushing component according to an embodiment of this application;

[0023] Figure 5 This is a three-dimensional structural diagram of the loading and unloading push assembly according to an embodiment of this application.

[0024] The following are the labeling elements in the figure:

[0025] 1. Transfer assembly; 101. Base; 102. Wheel; 103. Push handle; 2. Material storage assembly; 201. Storage box; 202. Placement plate; 203. Stop block; 3. Height adjustment assembly; 301. Bracket; 302. First servo motor; 303. First one-way lead screw; 304. First one-way slider; 305. Carriage; 306. Guide rod; 307. Assembly frame; 4. Loading and unloading push assembly; 401. Second servo motor; 402. Second one-way lead screw; 403. Second one-way slider; 404. Mounting frame; 405. Lifting frame; 406. Electric telescopic rod; 407. Lifting plate. Detailed Implementation

[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0028] like Figures 1-5 As shown, this application provides a material handling device for a new energy aluminum alloy casting production line, mainly including: a transfer component 1, a material storage component 2, the material storage component 2 is installed in the middle of the upper end of the transfer component 1, and includes a placement plate 202 for placing aluminum alloy materials, a height adjustment component 3, the height adjustment component 3 is installed at the rear end of the material storage component 2, and includes an assembly frame 307 that is driven to move up and down by power to adjust the placement position of the aluminum alloy materials, and a loading and unloading push component 4, the loading and unloading push component 4 is installed at the lower end of the assembly frame 307, the loading and unloading push component 4 includes at least a lifting frame 405 that moves laterally by power, and the upper end of the lifting frame 405 includes a lifting plate 407 that moves up and down by power.

[0029] Among them, the lifting plate 407 is suitable for moving back and forth to pull out the placement plate 202 along or push the placement plate 202 into the interior of the material storage component 2. Specifically, the transfer component 1 facilitates the movement of the device and improves the material flow efficiency. The placement plate 202 of the material storage component 2 can store aluminum alloy materials in an orderly manner. The lifting frame 405 and the lifting plate 407 of the loading and unloading push component 4 can automatically complete the pulling and pushing of the placement plate 202, realize automated loading and unloading, and reduce the intensity of manual labor.

[0030] like Figure 2 As shown, the transfer assembly 1 includes a base 101, with wheels 102 rotatably connected to the front and rear ends of the lower part of the base 101, and a push handle 103 fixedly connected to the rear end of the base 101. The material storage assembly 2 includes a storage box 201 fixedly connected to the rear end of the upper surface of the base 101, with multiple placement plates 202 sliding inside the storage box 201. Stops 203 are fixedly connected to both sides of the front end of the lower surface of the placement plate 202, and the front end of the placement plate 202 and the stop 203 are both located outside the front end of the storage box 201. The base 101 of the transfer assembly 1 is equipped with wheels 102 and a push handle 103 to facilitate the operator to push the device to move.

[0031] like Figure 3 As shown, the height adjustment component 3 includes a bracket 301 fixedly connected to the middle of the rear end of the upper surface of the base 101. The upper part of the outer wall of the front end of the bracket 301 is bolted to a first servo motor 302. The output end of the first servo motor 302 is fixedly connected to a first one-way screw 303. The lower end of the first one-way screw 303 is rotatably connected to the lower end of the bracket 301. The outer wall of the first one-way screw 303 is fitted with a first one-way slider 304. The outer walls on both sides of the first one-way slider 304 are fixedly connected to a slide 305. The inner wall of the front end of the slide 305 is fixedly connected to an assembly frame 307. The outer wall of the rear end of the assembly frame 307 slides up and down along the front end of the placement plate 202.

[0032] A guide rod 306 is fixedly connected to the corner of the upper surface of the base 101. During the up-and-down movement of the slide 305 and the assembly frame 307, the slide slides along the outer wall of the guide rod 306. The height adjustment component 3 drives the first one-way screw 303 through the first servo motor 302, which drives the first one-way slider 304, the slide 305 and the assembly frame 307 to move. This allows for precise adjustment of the height of the assembly frame 307. The guide rod 306 increases the stability of the assembly frame 307 during lifting and lowering, ensuring stable height adjustment.

[0033] like Figure 4 and Figure 5 As shown, the loading and unloading push assembly 4 includes a second servo motor 401 connected to the middle of the front end of the lower surface of the assembly frame 307. The output end of the second servo motor 401 is fixedly connected to a second one-way screw 402. A second one-way slider 403 is sleeved on the outer wall of the second one-way screw 402. Mounting brackets 404 are fixedly connected to the outer walls on both sides of the second one-way slider 403. The outer wall of the rear end of the mounting bracket 404 is fixedly connected to both sides of the outer wall of the front end of the lifting frame 405.

[0034] Electric telescopic rods 406 are connected to both sides of the lower surface of the lifting frame 405. The output end of the electric telescopic rods 406 extends into the interior of the lifting frame 405 and is fixedly connected to both sides of the lower surface of the lifting plate 407. During the up-and-down movement of the assembly frame 307, the lifting frame 405 and the lifting plate 407 move synchronously. The loading and unloading push assembly 4 realizes the lateral movement of the lifting frame 405 through the second servo motor 401, the second one-way screw 402, the second one-way slider 403 and the mounting frame 404. The electric telescopic rods 406 control the up-and-down movement of the lifting plate 407, which can automatically complete the pulling out and pushing operation of the placement plate 202, realize the automated loading and unloading of materials, and reduce the intensity of manual labor.

[0035] Working principle: When using this material handling device, the operator first holds the push handle 103 of the transfer component 1 and pushes the device. The wheel 102 rolls the device to the material storage point. After reaching the storage point, the operator operates the height adjustment component 3 according to the required placement height of the material. The first servo motor 302 fixed on the bracket 301 is started. The first servo motor 302 drives the first one-way screw 303 to rotate, so that the first one-way slider 304 and the connected slide 305 and assembly frame 307 slide up and down along the guide rod 306 to precisely adjust the height of the assembly frame 307.

[0036] After height adjustment is completed, the loading / unloading push assembly 4 is activated, turning on the second servo motor 401 below the assembly frame 307. The motor drives the second one-way lead screw 402 to rotate, causing the second one-way slider 403 and the lifting frame 405 to move laterally below the placement plate 202. Then, the electric telescopic rod 406 on the lifting frame 405 is activated, extending to push the lifting plate 407 upward. At this time, the second servo motor 401 is reversed. As the lifting plate 407 moves towards the second servo motor 401, it will contact the stop block 203 and pull the placement plate 202 out of the storage box 201. During the pulling out process, the placement plate 202 will slide on the upper surface of the assembly frame 307. Subsequently, the operator places the aluminum alloy material smoothly on the placement plate 202. After the material is placed, the loading / unloading push assembly 4 is operated again. First, the electric telescopic rod 406 is retracted, causing the lifting plate 407 to descend. Then, the second servo motor 401 is reversed, driving the lifting frame 405 to move to the end of the stop 203 away from the storage box 201. At this time, the electric telescopic rod 406 is restarted to raise the lifting plate 407. Then, the second servo motor 401 is restarted to push the lifting plate 407 against the stop 203, allowing the placement plate 202 to smoothly carry the aluminum alloy material into the storage box 201. Finally, the operator pushes the transfer component 1 to move the device to the next process position, ready for subsequent work. When it is necessary to remove the material, the above actions are repeated to pull the placement plate 202 out of the storage box 201. The aluminum alloy material transported by this device is flat, so it will not come into contact with the aluminum alloy material during the process of the lifting frame 405 moving downwards towards the placement plate 202.

[0037] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A material handling device for a new energy aluminum alloy casting production line, characterized in that: include: Transfer component (1); Material storage assembly (2) is installed in the middle of the upper end of the transfer assembly (1) and includes a placement plate (202) for placing aluminum alloy materials; A height adjustment assembly (3) is installed at the rear end of the material storage assembly (2) and includes an assembly frame (307) that is driven to move up and down by power to adjust the placement position of the aluminum alloy material. The loading and unloading push assembly (4) is installed at the lower end of the assembly frame (307). The loading and unloading push assembly (4) includes at least one lifting frame (405) that moves laterally by power drive. The upper end of the lifting frame (405) includes a lifting plate (407) that moves up and down by power drive. Wherein: the lifting plate (407) is adapted to move back and forth to be adapted to pull out the placement plate (202) along or push the placement plate (202) into the interior of the material storage assembly (2).

2. The material handling device for a new energy aluminum alloy casting production line according to claim 1, characterized in that: The transfer assembly (1) includes a base (101), with wheels (102) rotatably connected to the front and rear ends of the lower part of the base (101), and a push handle (103) fixedly connected to the rear end of the base (101).

3. The material handling device for a new energy aluminum alloy casting production line according to claim 2, characterized in that: The material storage assembly (2) includes a storage box (201) fixedly connected to the rear end of the upper surface of the base (101), and a plurality of placement plates (202) sliding inside the storage box (201). The two sides of the lower front end of the placement plate (202) are fixedly connected to the blocks (203), and the front end of the placement plate (202) and the blocks (203) are both located outside the front end of the storage box (201).

4. The material handling device for a new energy aluminum alloy casting production line according to claim 3, characterized in that: The height adjustment component (3) includes a bracket (301) fixedly connected to the middle of the rear end of the upper surface of the base (101). The upper part of the outer wall of the front end of the bracket (301) is connected to a first servo motor (302) by bolts. The output end of the first servo motor (302) is fixedly connected to a first one-way screw (303). The lower end of the first one-way screw (303) is rotatably connected to the lower end of the bracket (301). The outer wall of the first one-way screw (303) is fitted with a first one-way slider (304). The outer walls on both sides of the first one-way slider (304) are fixedly connected to a slide (305). The inner wall of the front end of the slide (305) is fixedly connected to the assembly frame (307). The outer wall of the rear end of the assembly frame (307) slides up and down along the front end of the placement plate (202).

5. The material handling device for a new energy aluminum alloy casting production line according to claim 4, characterized in that: A guide rod (306) is fixedly connected to the corner of the upper surface of the base (101). The slide (305) slides along the outer wall of the guide rod (306) as the assembly frame (307) moves up and down.

6. The material handling device for a new energy aluminum alloy casting production line according to claim 4, characterized in that: The loading and unloading push assembly (4) includes a second servo motor (401) connected to the middle of the front end of the lower surface of the assembly frame (307). The output end of the second servo motor (401) is fixedly connected to a second one-way screw (402). The outer wall of the second one-way screw (402) is fitted with a second one-way slider (403). The outer walls on both sides of the second one-way slider (403) are fixedly connected to mounting brackets (404). The outer wall at the rear end of the mounting bracket (404) is fixedly connected to both sides of the front outer wall of the lifting frame (405). The lower surface of the lifting frame (405) is connected to both sides of an electric telescopic rod (406). The output end of the electric telescopic rod (406) extends into the interior of the lifting frame (405) and is fixedly connected to both sides of the lower surface of the lifting plate (407).

7. The material handling device for a new energy aluminum alloy casting production line according to claim 6, characterized in that: As the assembly frame (307) moves up and down, it drives the lifting frame (405) and the lifting plate (407) to move synchronously.

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