A rubber tube wire mesh detection device

Abstract

The utility model discloses a rubber pipe silk screen detection device relates to rubber pipe production technical field, including detection camera and installation ring, two installation rings coaxial setting are in the inside of installation box, the inside of installation ring is all arrayed with a plurality of detection camera, the inside of installation box is equipped with the sealing pipe, the inside of sealing pipe is equipped with cleaning mechanism, the both ends of installation box are equipped with the guide mechanism, the utility model discloses two installation rings are set up in the inside of installation box, and the inside of installation ring is all arrayed with a plurality of detection camera, and simultaneously detection camera is staggered and is set up, and then can carry out multi -angle detection to the rubber pipe ontology outside, and through setting up the sealing pipe inside setting up cleaning mechanism, and then can clean the impurity of rubber pipe ontology outside before detection, and then increase the practicability of rubber pipe silk screen detection device.

Description

Technical Field

[0001] This utility model relates to the field of rubber hose production technology, specifically a rubber hose wire mesh inspection device. Background Technology

[0002] Rubber hoses, as key components in automotive fluid systems, are widely used in fuel delivery, cooling systems, brake lines, and turbochargers, among other applications. Their performance directly impacts the safety and reliability of the entire vehicle. Due to the complex operating environment of automobiles, rubber hoses often face challenges such as high temperatures, high pressures, oil corrosion, and mechanical vibrations. Traditional pure rubber structures are prone to leakage or failure due to material aging, fatigue cracking, or external impacts. To enhance the mechanical strength and durability of rubber hoses, modern automotive rubber hoses commonly employ a braided steel wire mesh reinforcement structure. This involves weaving a high-toughness metal mesh onto the outside or between layers of the rubber layer, forming a unified structure through a composite process. This design significantly improves the hose's compressive strength, burst resistance, and deformation stability, effectively suppressing structural damage caused by internal rubber degradation or external stress concentration, and extending its service life. However, the weaving quality, uniformity of distribution, and bonding state of the steel wire mesh directly affect the reinforcement effect. Weaving defects such as broken wires, uneven density, or poor adhesion can create weak points, accelerating localized aging and even leading to hose failure.

[0003] In the actual production of rubber hoses, the consistency of the outer braided wire mesh quality is crucial. It requires online detection using visual or sensor equipment to check for defects such as weaving density, broken wires, skipped stitches, and surface flatness. However, during the production process, impurities such as rubber residue, release agents, dust, or lubricants often adhere to the wire mesh surface. These contaminants can obscure the mesh structure or create false defect images, severely interfering with the accuracy of automated detection equipment and leading to missed detections or misjudgments. If these interfering substances are not effectively removed, it not only affects the accurate assessment of the wire mesh weaving quality but may also allow products with structural defects to enter subsequent stages, resulting in a decrease in the overall reliability of the finished product.

[0004] Based on this, a rubber hose wire mesh inspection device is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0005] The purpose of this invention is to provide a rubber hose wire mesh inspection device to solve the problems in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A rubber hose wire mesh inspection device includes inspection cameras and mounting rings. Two mounting rings are coaxially arranged inside a mounting box. A first sealing cover is attached to the upper end of the mounting box. Several inspection cameras are arrayed inside each mounting ring. Supplementary lights are provided on both sides of each inspection camera. The inspection cameras inside the two mounting rings are staggered. A sealing tube is fixed inside the mounting box at one side of one mounting ring. The sealing tube has a cleaning mechanism for cleaning the outside of the rubber hose body. Inlet and outlet ports are respectively provided at both ends of the mounting box and at one end of the sealing tube and mounting ring. Guiding mechanisms for guiding the rubber hose body are provided at both ends of the mounting box and at the inlet and outlet ports.

[0008] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0009] In one alternative: several detection cameras are electrically connected to a control component, which is fixedly mounted on one side of the mounting box.

[0010] In one alternative embodiment: the guiding mechanism includes guide rollers, and guide rollers are fitted at both ends of the mounting box. A rotating frame is rotatably mounted on the outer side of each guide roller, and a rotating plate is symmetrically mounted on the other end of each rotating frame. The rotating plates are fixedly mounted on the mounting box, and adjusting rings are fixedly mounted on both rotating plates. Each adjusting ring has several adjusting grooves, and a limiting pin is fitted in one of the adjusting grooves. The limiting pin is fitted in a threaded hole on one side of the rotating frame, and the end of the limiting pin is connected to the threaded hole by a threaded engagement.

[0011] In one alternative embodiment: the cleaning mechanism includes cleaning brush rings, a plurality of cleaning brush rings arranged in an equally spaced array inside a sealed tube, each cleaning brush ring having a plurality of bristles arranged in an array inside, each cleaning brush ring having a symmetrically rotatable support ring on its outer side, each support ring being fixedly mounted on a support frame, two support frames being fixedly mounted inside a mounting box, each cleaning brush ring having a toothed ring fixedly mounted in the middle of its outer side, each toothed ring having a gear meshing with it, each cleaning brush ring having a protective cover fitted to its outer side, each protective cover being fixedly mounted on a support frame, the gears being rotatably mounted inside the protective covers, each coaxial gear having a fixed shaft fixedly mounted between it, one end of each gear having a rotating shaft fixedly connected to the output end of a motor, the motor being fixedly mounted on one side of the protective cover.

[0012] In one alternative embodiment: a protective cover is provided on one side of each cleaning brush ring, and a plurality of exhaust holes are arrayed on the inner side of each protective cover. Each protective cover is fixedly installed inside a sealing tube. Each exhaust ring input end is connected to a connecting pipe, and each connecting pipe is connected to the inside of an air distribution pipe. Each air distribution pipe is fixedly installed inside a mounting box, and the input end of the air distribution pipe is connected to the output end of a fan. The fan is fixedly installed on one side of the mounting box, and a second sealing cover is provided at the upper end of the sealing tube.

[0013] In one alternative: the bottom end of the sealing tube is connected to a connecting box, the connecting box is fixedly installed inside the bottom of the mounting box, a collection box is slidably installed inside the connecting box, and a number of filter holes are provided on one side of the collection box.

[0014] In one alternative: both ends of the sealing tube are fitted with mounting tubes, and the mounting tubes are threaded to both ends of the sealing tube, with a sealing ring fixed inside each mounting tube.

[0015] In one alternative: several of the vent holes are arranged at an angle.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This invention features two mounting rings inside the mounting box, each containing an array of detection cameras arranged in a staggered pattern. This allows for multi-angle detection of the outer side of the rubber tube. Furthermore, the inclusion of a cleaning mechanism inside the sealed tube enables the removal of impurities from the outer side of the rubber tube before detection, thereby enhancing the practicality of the rubber tube wire mesh detection device. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the installation of the fan in this utility model.

[0020] Figure 3 This is a schematic diagram of the internal structure of the mounting box of this utility model.

[0021] Figure 4 This is a schematic diagram of the internal structure of the sealing tube of this utility model.

[0022] Figure 5 This is a schematic diagram of the installation of the detection camera of this utility model.

[0023] Figure 6 This is a schematic diagram showing the connection between the exhaust ring and the fan of this utility model.

[0024] Figure 7 This is a schematic diagram of the installation of the toothed ring of this utility model.

[0025] Figure 8 This is a schematic diagram of the adjusting ring structure of this utility model.

[0026] Figure reference numerals: 11 Detection camera, 12 Supplemental light, 13 Mounting ring, 14 Mounting box, 15 First sealing cover, 16 Rubber tube body, 17 Sealing tube, 18 Second sealing cover, 19 Cleaning brush ring, 20 Toothed ring, 21 Gear, 22 Motor, 23 Protective cover, 24 Sealing ring, 25 Exhaust ring, 26 Air distribution pipe, 27 Fan, 28 Connecting box, 29 Collection box, 30 Guide roller, 31 Rotating frame, 32 Adjusting ring, 33 Limit pin, 34 Control components. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0028] In one embodiment, such as Figures 1-8 As shown, a rubber hose wire mesh inspection device includes inspection cameras 11 and mounting rings 13. Two mounting rings 13 are coaxially arranged inside a mounting box 14. A first sealing cover 15 is tightly attached to the upper end of the mounting box 14. A plurality of inspection cameras 11 are arrayed inside each mounting ring 13. Supplementary lights 12 are provided on both sides of each inspection camera 11. The inspection cameras 11 inside the two mounting rings 13 are staggered. A sealing tube 17 is fixed inside the mounting box 14 at one side of one mounting ring 13. The sealing tube 17 is provided with a cleaning mechanism for cleaning the outside of the rubber hose body 16. The mounting box 14 has an inlet and an outlet at both ends, one end of the sealing tube 17 and one end of the mounting ring 13, respectively. The mounting box 14 has a guide mechanism at both ends, the inlet and the outlet, for guiding the rubber hose body 16. The cleaning mechanism facilitates the cleaning of impurities on the outside of the rubber hose body 16, and the guide mechanism facilitates the guidance of the rubber hose body 16 during the conveying process.

[0029] Several detection cameras 11 are electrically connected to a control component 34, which is fixedly mounted on one side of the mounting box 14. In use, the detection cameras 11 capture high-definition images of the surface of the rubber tube body 16 using a high-resolution imaging system and transmit the images to the control component 34. The control component 34 first preprocesses the images, then extracts features and compares them with preset standard templates or algorithm models. By analyzing differences in parameters such as color, texture, and geometric dimensions, defects are identified, and the detection results are fed back in real time. Simultaneously, supplementary lighting 12 illuminates the rubber tube body 16.

[0030] The guiding mechanism includes guide rollers 30. Guide rollers 30 are fitted at both ends of the mounting box 14. Rotating frames 31 are rotatably mounted on the outer side of each guide roller 30. Rotating plates are symmetrically mounted on the other end of each rotating frame 31. Each rotating plate is fixedly mounted on the mounting box 14. Adjusting rings 32 are fixedly mounted on each of the two rotating plates. Each adjusting ring 32 has several adjusting grooves. A limiting pin 33 is fitted in one of the adjusting grooves. The limiting pin 33 is fitted in a threaded hole on one side of the rotating frame 31. The end of the limiting pin 33 is threadedly connected to the threaded hole. In use, when it is necessary to guide and transport rubber tube bodies 16 of different diameters, the limiting pin 33 is removed, and then the rotating frame 31 is rotated. The rotating frame 31 drives the guide rollers 30 to rotate, thereby adjusting the vertical height of the guide rollers 30. After adjustment, the limiting pin 33 is installed in the threaded hole on one side of the rotating frame 31. The limiting pin 33 engages with the adjusting groove, thereby fixing the rotating frame 31.

[0031] The cleaning mechanism includes cleaning brush rings 19, a plurality of cleaning brush rings 19 arranged in an equally spaced array inside the sealing tube 17. Each cleaning brush ring 19 has a plurality of bristles arranged in an array inside. Each cleaning brush ring 19 has a support ring symmetrically rotatably mounted on its outer side. Each support ring is fixedly mounted on a support frame. Two support frames are fixedly mounted inside the mounting box 14. Each cleaning brush ring 19 has a toothed ring 20 fixedly mounted on its outer center. Each toothed ring 20 has a gear 21 meshing with it. Each cleaning brush ring 19 has a protective cover 23 fitted on its outer side. Each protective cover 23 is fixedly mounted on a support frame. The gear 21 is rotatably mounted inside the protective cover 23. Each coaxial gear 21 has a fixed shaft fixedly mounted between it. One end of the rotating shaft of one gear 21 is fixedly connected to the output end of a motor 22. The motor 22 is fixedly mounted on one side of the protective cover 23.

[0032] Each of the cleaning brush rings 19 is fitted with a protective cover 23 on one side. Each of the protective covers 23 has a plurality of exhaust holes arranged in an array on its inner side. Each of the protective covers 23 is fixedly installed inside the sealing tube 17. Each of the exhaust rings 25 has a connecting pipe at its input end. Each of the connecting pipes is connected to the inside of the air distribution pipe 26. Each of the air distribution pipes 26 is fixedly installed inside the mounting box 14. Each of the air distribution pipes 26 has a connecting pipe at its input end and a connecting pipe at its output end. Each of the air fans 27 is fixedly installed on one side of the mounting box 14. Each of the sealing tubes 17 has a second sealing cover 18 fitted at its upper end.

[0033] The bottom end of the sealing tube 17 is connected to a connecting box 28, which is fixedly installed inside the bottom of the mounting box 14. A collection box 29 is slidably installed inside the connecting box 28, and a number of filter holes are provided on one side of the collection box 29.

[0034] Both ends of the sealing tube 17 are fitted with mounting tubes, which are threaded to both ends of the sealing tube 17. Each mounting tube contains a fixed sealing ring 24. In use, after the rubber tube body 16 moves into the sealing tube 17, the motor 22 and fan 27 are started. This causes the exhaust ring 25 to first blow off easily detachable impurities adhering to the outside of the rubber tube body 16. Then, the rubber tube body 16 moves into the cleaning brush ring 19. The motor 22 drives several gears 21 to rotate, and the gears 21 mesh with the gear ring 20, causing the cleaning brush ring 19 to rotate. The cleaning brush ring 19 cleans the impurities adhering to the outside of the rubber tube body 16 using its bristles. After multiple cleaning cycles... The brush ring 19 and the exhaust ring 25 work together to clean impurities on the outside of the rubber tube body 16. At the same time, the gas discharged by the exhaust ring 25 is discharged through one side of the collection box 29. When the gas flows, it carries the impurities into the collection box 29, where they are collected. After the cleaned rubber tube body 16 moves to the middle of the mounting ring 13, several detection cameras 11 capture high-definition images of the surface of the rubber tube body 16 through a high-resolution imaging system. The images are then transmitted to the control unit 34. The control unit 34 first preprocesses the images, then extracts features and compares them with preset standard templates or algorithm models to complete the detection of the rubber tube body 16.

[0035] Several of the aforementioned vent holes are arranged at an angle, which facilitates the cleaning of impurities on the outside of the rubber tube body 16 during use.

[0036] The above embodiment discloses a rubber hose wire mesh inspection device. When guiding and conveying rubber hose bodies 16 of different diameters, the limiting pin 33 is removed, causing the rotating frame 31 to rotate. The rotating frame 31 drives the guide roller 30 to rotate, thereby adjusting the vertical height of the guide roller 30. After adjustment, the limiting pin 33 is installed into a threaded hole on one side of the rotating frame 31. The limiting pin 33 cooperates with the adjusting groove, thereby fixing the rotating frame 31. Then, the guide roller 30 guides the rubber hose body 16. After the rubber hose body 16 moves into the sealing tube 17, the motor 22 and fan 27 are started, causing the exhaust ring 25 to first blow off easily detachable impurities attached to the outside of the rubber hose body 16. Then, the rubber hose body 16 moves into the cleaning brush ring 19. The motor 22 drives several gears 21 to rotate. The toothed ring 21 meshes with the toothed ring 20, causing the cleaning brush ring 19 to rotate. The cleaning brush ring 19 cleans the impurities attached to the outside of the rubber tube body 16 through the bristles. After multiple cleaning brush rings 19 and exhaust ring 25 cooperate, the impurities on the outside of the rubber tube body 16 can be cleaned. At the same time, the gas discharged by the exhaust ring 25 is discharged through one side of the collection box 29. When the gas flows, it carries the impurities to the inside of the collection box 29, so that the impurities can be collected. After the cleaned rubber tube body 16 moves to the middle of the mounting ring 13, several detection cameras 11 capture high-definition images of the surface of the rubber tube body 16 through the high-resolution imaging system and transmit the images to the control component 34. The control component 34 first preprocesses the images, then extracts features and compares them with preset standard templates or algorithm models, thereby completing the detection of the rubber tube body 16.

[0037] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A rubber hose wire mesh inspection device, comprising inspection cameras (11) and mounting rings (13), two of the mounting rings (13) being coaxially disposed inside a mounting box (14), the upper end of the mounting box (14) being fitted with a first sealing cover (15), and a plurality of inspection cameras (11) being arrayed inside each mounting ring (13), characterized in that, The detection camera (11) is equipped with supplementary lights (12) on both sides. The detection cameras (11) inside the two mounting rings (13) are staggered. A sealing tube (17) is fixed inside the mounting box (14) at one side of a mounting ring (13). The sealing tube (17) is equipped with a cleaning mechanism for cleaning the outside of the rubber tube body (16). The mounting box (14) is equipped with an inlet and an outlet at both ends of the sealing tube (17) and the mounting ring (13), respectively. The mounting box (14) is equipped with a guiding mechanism at both ends of the mounting box (14) and the inlet and outlet for guiding the rubber tube body (16).

2. The rubber hose wire mesh inspection device according to claim 1, characterized in that, Several detection cameras (11) are electrically connected to a control component (34), which is fixedly mounted on one side of the mounting box (14).

3. The rubber hose wire mesh detection device according to claim 1, characterized in that, The guiding mechanism includes guide rollers (30), and guide rollers (30) are provided at both ends of the mounting box (14). Rotating frames (31) are rotatably provided on the outer side of the guide rollers (30), and rotating plates are symmetrically rotatably provided at the other end of the rotating frames (31). The rotating plates are fixedly provided on the mounting box (14), and adjusting rings (32) are fixedly provided on both rotating plates. Several adjusting grooves are provided on the adjusting rings (32), and a limiting pin (33) is provided in one of the adjusting grooves. The limiting pin (33) is provided in a threaded hole on one side of the rotating frame (31), and the end of the limiting pin (33) is connected to the threaded hole by a threaded engagement.

4. The rubber hose wire mesh detection device according to claim 1, characterized in that, The cleaning mechanism includes cleaning brush rings (19), a plurality of cleaning brush rings (19) are arranged in an equally spaced array inside the sealing tube (17), a plurality of bristles are arranged in an array inside each cleaning brush ring (19), a support ring is symmetrically rotated on the outer side of each cleaning brush ring (19), the support ring is fixed on a support frame, two support frames are fixed inside the mounting box (14), a toothed ring (20) is fixedly provided in the middle of the outer side of each cleaning brush ring (19), a gear (21) is meshed on each toothed ring (20), a protective cover (23) is fitted on the outer side of each cleaning brush ring (19), the protective cover (23) is fixed on the support frame, the gear (21) is rotatably arranged inside the protective cover (23), a fixed shaft is fixed between the coaxial gears (21), one end of the rotating shaft of one gear (21) is fixedly connected to the output end of the motor (22), the motor (22) is fixed on one side of the protective cover (23).

5. The rubber hose wire mesh inspection device according to claim 4, characterized in that, Each of the cleaning brush rings (19) is fitted with a protective cover (23) on one side. Each of the protective covers (23) has a number of exhaust holes arranged in an array on the inner side. Each of the protective covers (23) is fixed inside the sealing tube (17). Each of the exhaust rings (25) has a connecting pipe at the input end. Each of the connecting pipes is connected to the inside of the air distribution pipe (26). Each of the air distribution pipes (26) is fixed inside the mounting box (14). Each of the air distribution pipes (26) has a connecting pipe at the input end of the air distribution pipe (26) and a fan (27) at the output end. Each fan (27) is fixed on one side of the mounting box (14). Each of the sealing tubes (17) has a second sealing cover (18) fitted at the upper end.

6. A wire screen inspection apparatus for a rubber tube according to claim 5, wherein The bottom end of the sealing tube (17) is connected to a connecting box (28), which is fixedly installed inside the bottom of the mounting box (14). A collection box (29) is slidably installed inside the connecting box (28), and a number of filter holes are provided on one side of the collection box (29).

7. The rubber hose wire mesh inspection device according to claim 6, characterized in that, Both ends of the sealing tube (17) are fitted with mounting tubes, and the mounting tubes are threaded to both ends of the sealing tube (17). A sealing ring (24) is fixedly installed inside the mounting tube.

8. The rubber hose wire mesh inspection device according to claim 7, characterized in that, Several of the aforementioned exhaust ports are arranged at an angle.

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