Circuit breaker running-in device

CN224745091UActive Publication Date: 2026-09-11JIANGSU LUOKAI ELECTRIC CO LTD
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Patent Information

Application Number
CN202521997330.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2026-09-11
Estimated Expiration
2035-09-17

AI Technical Summary

Technical Problem

[0004]本申请人针对现有断路器磨合设置产生的噪音影响操作人员身心健康的缺点,提供一种结构合理的断路器磨合装置,在设备上设置可运动的隔音组件,在磨合试验时,对试验区域进行封盖隔音,避免噪音传递到工作环境中对操作人员身体造成影响,保证人员的身心健康

Benefits of technology

本实用新型在机架上设置有可运动的隔音组件。在磨合试验时,隔音组件将试验区域盖上进行隔音,避免试验中产生的噪音传递到工作环境中对操作人员身体造成影响,保证人员的身心健康;在试验前和试验结束后,隔音组件将试验区域打开,便于工件的装卸。

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Abstract

The utility model discloses a circuit breaker running -in device is provided with movable sound insulation assembly on the frame. In the running -in test, sound insulation assembly covers the test area and carries out sound insulation, avoids the noise generated in the test to transfer to the working environment and causes the influence to the operator's body, guarantees the personnel's physical and mental health, opens the test area before the test and after the test, and is convenient for the loading and unloading of workpieces.
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Description

Technical Field

[0001] This utility model relates to the field of switch device testing technology, and in particular to a circuit breaker break-in device. Background Technology

[0002] Circuit breakers are important components of power systems. A circuit breaker is a mechanical switching device that can close, carry, and interrupt current under normal circuit conditions, carry a specified overcurrent for a specified time, and close and interrupt current under abnormal circuit conditions.

[0003] Circuit breaker break-in is a crucial process to ensure the mechanical performance and reliability of circuit breakers. It primarily involves simulating opening and closing operations using break-in equipment to achieve adaptive adjustments to components such as contacts and electromagnets. During break-in testing, circuit breakers generate significant noise, which, if transmitted into the working environment, can harm the health and well-being of operators. Utility Model Content

[0004] To address the drawback of existing circuit breaker break-in setups where noise affects the physical and mental health of operators, the applicant provides a circuit breaker break-in device with a reasonable structure. The device incorporates movable sound-insulating components that cover and insulate the test area during break-in testing, preventing noise from being transmitted into the work environment and affecting the health of operators, thus ensuring their well-being.

[0005] The technical solution adopted in this utility model is as follows: A circuit breaker break-in device includes a base assembly, a clamping mechanism, a pressing mechanism, and a sound insulation component mounted on a frame. The clamping mechanism and the pressing mechanism are respectively located on the left and right sides of the base assembly. The sound insulation component is movable to cover or open the test area on the front, rear, and top sides of the base assembly. During the test, the sound insulation component moves to the position of covering the test area. Before and after the test, the sound insulation component moves to the position of opening the test area.

[0006] As a further improvement to the above technical solution: The sound insulation assembly includes a lifting sound insulation assembly and a flipping sound insulation assembly. The lifting sound insulation assembly is located on the front and rear sides of the base assembly, and the flipping sound insulation assembly is located on the top side of the base assembly.

[0007] The lifting sound insulation component includes a lifting sound insulation panel that can be raised and lowered by a drive mechanism to cover or open the test area.

[0008] The lifting sound insulation panel is connected to a lifting slide block, which slides on the lifting slide rail. The lifting slide block is connected to the movable end of the belt, and the fixed end of the belt is connected to the fixed seat. The belt is wound around the drive wheel, which is connected to the lifting drive cylinder. The lifting drive cylinder drives the movable end of the belt to rise and fall through the drive wheel, thus raising or lowering the lifting sound insulation panel.

[0009] The flip-over sound insulation assembly includes a flip-over sound insulation panel that is flip-overably connected to the frame via several hinges. The flip-over sound insulation panel and the flip-over drive cylinder drive the flip-over sound insulation panel to flip over to cover or open the test area.

[0010] The base assembly has a horizontally movable lower support plate on its base frame, and a liftable upper support plate above the lower support plate. The vehicle assembly is vertically movable on the upper support plate, and a bracket is erected on the vehicle plate of the vehicle assembly, with a slot provided on the bracket.

[0011] The lower support plate is connected to the base frame via a transverse sliding assembly. The transverse sliding assembly includes a transverse slide rail, a transverse slider, and a transverse drive assembly. The transverse slide rail is fixed to the base frame, and the transverse slider is fixedly connected to the lower support plate. The transverse slider slides on the transverse slide rail. The transverse drive assembly engages with the connecting groove of the lower support plate via a connecting plate, and drives the lower support plate and its components to move laterally along the transverse slide rail via the connecting plate.

[0012] The upper support plate is connected to the lifting assembly, which includes a lifting rod and a lifting drive mechanism. The lifting drive mechanism is connected to the upper support plate through the lifting rod. Several sets of guide assemblies are connected between the upper support plate and the lower support plate. The guide assembly includes a guide rod and a guide sleeve. The guide sleeve is inserted into the lower support plate, and the guide rod is connected to the upper support plate. The guide rod is inserted into the guide sleeve in a liftable manner.

[0013] The vehicle assembly is connected to the upper support plate via a longitudinal linear module. A limit component is provided between the vehicle assembly and the upper support plate. The limit component includes a baffle, a slide rod, and an elastic element. The baffle is fixedly connected to the upper support plate, the slide rod is fixedly connected to the vehicle assembly, the slide rod is movably inserted into the baffle, and the elastic element is sleeved on the slide rod and located between the baffle and the slide rod.

[0014] The clamping mechanism is equipped with several clamping groups, each clamping group including a clamping arm and a clamping block. One end of the clamping arm is connected to the clamping drive cylinder, and the other end cooperates with the clamping block. The pressing mechanism is equipped with a pressure plate, which is connected to the pressing drive cylinder. Several pressure blocks are provided on the pressure plate.

[0015] The beneficial effects of this utility model are as follows: This invention features a movable sound insulation component mounted on the frame. During the break-in test, the sound insulation component covers the test area to prevent noise generated during the test from being transmitted to the working environment and affecting the health of the operators, thus ensuring their physical and mental well-being. Before and after the test, the sound insulation component opens the test area to facilitate the loading and unloading of workpieces. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural schematic diagram of the present invention from one perspective.

[0017] Figure 2 This is a three-dimensional structural schematic diagram of the present invention from another perspective.

[0018] Figure 3 A three-dimensional structural diagram of the base assembly from one perspective.

[0019] Figure 4 This is a sectional view of a partial structure of the base assembly.

[0020] Figure 5 This is the front view of the lifting sound insulation component.

[0021] Figure 6 This is a three-dimensional structural diagram of a flip-up sound insulation component.

[0022] In the picture: 1. Rack; 2. Base assembly; 21. Base frame; 22. Lower support plate; 23. Upper support plate; 24. Carrier assembly; 241. Carrier plate; 242. Bracket; 25. Lateral sliding assembly; 251. Lateral slide rail; 252. Lateral sliding slider; 253. Stop block; 254. Lateral drive assembly; 26. Longitudinal linear module; 27. Limiting assembly; 271. Baffle; 272. Slide rod; 273. Elastic element; 28. Lifting assembly; 281. Lifting rod; 282. Lifting drive mechanism; 29. ​​Guide assembly; 291. Guide rod; 292. Guide sleeve; 3. Clamping mechanism; 31. Clamping arm; 32. Clamping block; 4. Clamping mechanism; 41. Pressure plate; 42. Pressure block; 5. Lifting sound insulation component; 51. Lifting sound insulation panel; 52. Lifting slide rail; 53. Lifting slide block; 54. Belt; 55. Fixed base; 56. Lifting drive cylinder; 57. Drive wheel; 6. Flip-over sound insulation component; 61. Flip-over sound insulation panel; 62. Hinge; 63. Connecting block; 64. Flip-over drive cylinder; 65. Connecting seat. Detailed Implementation

[0023] The specific embodiments of this utility model are described below with reference to the accompanying drawings.

[0024] like Figure 1 , Figure 2 As shown, the frame 1 of this utility model is provided with a base assembly 2, a clamping mechanism 3, a pressing mechanism 4, a lifting and sound insulation component 5, and a flipping and sound insulation component 6. The base assembly 2 is located inside the frame 1. The clamping mechanism 3 is located on the upper left side of the base assembly 2. The pressing mechanism 4 is located on the upper right side of the base assembly 2. The lifting and sound insulation components 5 are respectively provided on the front and rear sides of the base assembly 2. The flipping and sound insulation component 6 is located directly above the base assembly 2.

[0025] like Figure 3 , Figure 4 As shown, a lower support plate 22 is provided on the base frame 21 of the base assembly 2. The lower support plate 22 is movably connected to the base frame 21 via a lateral sliding assembly 25. A liftable upper support plate 23 is provided above the lower support plate 22. The upper support plate 23 is connected to a lifting assembly 28, and several sets of guide assemblies 29 are connected between the upper support plate 23 and the lower support plate 22. A carrier assembly 24 is provided on the upper support plate 23. The carrier assembly 24 is connected to the upper support plate 23 via a longitudinal linear module 26. The longitudinal linear module 26 can drive the carrier assembly 24 to move back and forth. Limiting assemblies 27 are provided between the carrier assembly 24 and the upper support plate 23, and on the front and rear sides in the longitudinal direction. The limiting component 27 includes a baffle 271, a slide rod 272, and an elastic element 273. The baffle 271 is fixedly connected to the upper support plate 23, and the slide rod 272 is fixedly connected to the carrier plate 241 of the carrier assembly 24. The slide rod 272 is inserted into the baffle 271 and can move longitudinally back and forth. The elastic element 273 is sleeved on the slide rod 272 and located between the baffle 271 and the abutment surface of the slide rod 272. The limiting component 27 can limit the longitudinal movement of the carrier assembly 24 to prevent the carrier assembly 24 from colliding with other mechanisms or components.

[0026] The carrier assembly 24 includes a carrier plate 241 and a bracket 242. The carrier plate 241 is connected to the longitudinal linear module 26. The bracket 242 is erected on the surface of the carrier plate 241 at intervals on the left and right. The bracket 242 is provided with a slot, and the circuit breaker workpiece is placed on the bracket 242 through the slot.

[0027] The lateral sliding assembly 25 includes a lateral slide rail 251, a lateral sliding slider 252, a stop block 253, and a lateral driving assembly 254. The lateral slide rail 251 is fixedly connected to the base frame 21 in a left-right direction. The lateral sliding slider 252 is fixedly connected to the lower support plate 22. The lateral sliding slider 252 is slidably mounted on the lateral slide rail 251, and stop blocks 253 are respectively provided at both ends of the lateral slide rail 251 to limit the stroke of the lateral sliding slider 252. The lateral driving assembly 254 is connected to the base frame 21. The lateral driving assembly 254 engages with the lower support plate 22 via a connecting plate, and drives the lower support plate 22 and its components to move laterally along the lateral slide rail 251.

[0028] The lifting assembly 28 includes a lifting rod 281 and a lifting drive mechanism 282. The lifting rod 281 is connected to the lifting drive mechanism 282, which is connected to the base frame 21. The lifting rod 281 passes through the lower support plate 22 and its upper end is connected to the upper support plate 23. The lifting drive mechanism 282 drives the upper support plate 23 and its components to rise and fall through the lifting rod 281. The guide assembly 29 includes a guide rod 291 and a guide sleeve 292. The guide sleeve 292 is inserted into the lower support plate 22, and the guide rod 291 is connected to the upper support plate 23. The guide rod 291 is vertically and vertically inserted into the guide sleeve 292. The guide rod 291 and the guide sleeve 292 cooperate to guide the rising and falling of the upper support plate 23, improving the stability and reliability of the rising and falling of the upper support plate 23.

[0029] like Figure 1 As shown, the clamping mechanism 3 is provided with several clamping groups. Each clamping group includes a clamping arm 31 and a clamping block 32. One end of the clamping arm 31 is connected to the clamping drive cylinder, and the other end cooperates with the clamping block 32. The clamping drive cylinder can drive the clamping arm 31 to move closer to or away from the clamping block 32 to clamp or release the switch workpiece.

[0030] like Figure 2 As shown, a pressure plate 41 is provided on the clamping mechanism 4. The pressure plate 41 is connected to a clamping drive cylinder, which can drive the pressure plate 41 to move left or right in the direction of approaching or moving away from the clamping mechanism 3. Several pressure blocks 42 are provided on the side of the pressure plate 41 facing the clamping mechanism 3.

[0031] like Figure 5 As shown, the lifting sound insulation assembly 5 includes a liftable lifting sound insulation panel 51, a lifting slide rail 52, a lifting slide base 53, a belt 54, a fixed base 55, a lifting drive cylinder 56, and a drive wheel 57. The lifting sound insulation panel 51 is fixedly connected to the lifting slide base 53 at both ends. The lifting slide base 53 is slidably mounted on the lifting slide rail 52, which is fixed to the frame 1. The drive wheel 57 is connected to the drive rod of the lifting drive cylinder 56. The lifting slide base 53 on one side of the lifting sound insulation panel 51 is fixedly connected to the movable end of the belt 54. The belt 54 passes over the drive wheel 57 and its fixed end is connected to the fixed base 55, which is fixed to the frame 1. The lifting drive cylinder 56 drives the drive wheel 57 to rise or fall, thereby pulling the lifting sound insulation panel 51 up or down through the movable end of the belt 54.

[0032] like Figure 6As shown, the flip-up sound insulation assembly 6 includes a flip-up sound insulation panel 61, hinges 62, connecting blocks 63, a flip-up drive cylinder 64, and a connecting seat 65. The flip-up sound insulation panel 61 is flip-up connected to the frame 1 via several hinges 62. A connecting block 63 is fixedly connected to the flip-up sound insulation panel 61. The connecting block 63 is connected to the drive rod of the flip-up drive cylinder 64. The flip-up drive cylinder 64 is connected to the frame 1 via the connecting seat 65. The flip-up drive cylinder 64 drives the flip-up sound insulation panel 61 to flip up or open.

[0033] In actual use, the workpiece to be broken in is placed on the bracket 242 of the base assembly 2. The lateral sliding component 25 drives the lower support plate 22 and its components to move toward the clamping mechanism 3. After the workpiece is moved into place, the longitudinal linear module 26 and the lifting component 28 drive the corresponding components to move longitudinally or lift up and down to adjust the position of the workpiece. After the workpiece is adjusted into place, the clamping mechanism 3 clamps the workpiece, and the pressing mechanism 4 presses the workpiece. After the workpiece is assembled, the lifting and sound insulation components 5 on the front and rear sides are raised, and the flipping sound insulation component 6 on the top is flipped down to cover the test area. After the test area is sealed and soundproofed, the break-in test can be carried out.

[0034] This invention features a movable sound insulation component mounted on the frame 1. During the break-in test, the sound insulation component covers the test area to prevent noise generated during the test from being transmitted to the working environment and affecting the operator's health, thus ensuring the operator's physical and mental well-being. Before and after the test, the sound insulation component opens the test area to facilitate the loading and unloading of workpieces.

[0035] The above description is an explanation of the present utility model and not a limitation thereof. The present utility model can be modified in any form without departing from its spirit.

Claims

1. A circuit breaker break-in device, characterized in that: The frame (1) is equipped with a base assembly (2), a clamping mechanism (3), a pressing mechanism (4) and a sound insulation component. The clamping mechanism (3) and the pressing mechanism (4) are respectively located on the left and right sides of the base assembly (2). The sound insulation component is located on the front, back and top sides of the base assembly (2) and can be moved to cover or open the test area. During the test, the sound insulation component moves to the position of covering the test area. Before and after the test, the sound insulation component moves to the position of opening the test area.

2. The circuit breaker break-in device according to claim 1, characterized in that: The sound insulation assembly includes a lifting sound insulation assembly (5) and a flipping sound insulation assembly (6). The lifting sound insulation assembly (5) is located on the front and rear sides of the base assembly (2), and the flipping sound insulation assembly (6) is located on the top side of the base assembly (2).

3. The circuit breaker break-in device according to claim 2, characterized in that: The lifting sound insulation component (5) includes a lifting sound insulation panel (51) that can be lifted and lowered by a drive mechanism to cover or open the test area.

4. The circuit breaker break-in device according to claim 3, characterized in that: The lifting soundproof panel (51) is connected to a lifting slide (53), which slides on the lifting slide rail (52). The lifting slide (53) is connected to the movable end of the belt (54), and the fixed end of the belt (54) is connected to the fixed seat (55). The belt (54) is wound around the drive wheel (57), which is connected to the lifting drive cylinder (56). The lifting drive cylinder (56) drives the movable end of the belt (54) to rise and fall through the drive wheel (57), thus lifting or lowering the lifting soundproof panel (51).

5. The circuit breaker break-in device according to claim 2, characterized in that: The flip-over sound insulation assembly (6) includes a flip-over sound insulation panel (61) which is flip-overly connected to the frame (1) via several hinges (62). The flip-over sound insulation panel (61) and the flip-over drive cylinder (64) drive the flip-over sound insulation panel (61) to flip over to cover or open the test area.

6. The circuit breaker wear device of claim 1, wherein: The base assembly (2) has a horizontally movable lower support plate (22) on its base frame (21), and a liftable upper support plate (23) is provided above the lower support plate (22). The vehicle assembly (24) is vertically movable on the upper support plate (23). A bracket (242) is erected on the vehicle plate (241) of the vehicle assembly (24), and a bracket (242) is provided on the bracket (242).

7. The circuit breaker wear device of claim 6, wherein: The lower support plate (22) is connected to the base frame (21) via a transverse sliding assembly (25). The transverse sliding assembly (25) includes a transverse slide rail (251), a transverse slider (252), and a transverse drive assembly (254). The transverse slide rail (251) is fixed on the base frame (21), and the transverse slider (252) is fixedly connected to the lower support plate (22). The transverse slider (252) slides on the transverse slide rail (251). The transverse drive assembly (254) engages with the connecting groove of the lower support plate (22) through a connecting plate and drives the lower support plate (22) and its components to move laterally along the transverse slide rail (251) through the connecting plate.

8. The circuit breaker wear device of claim 6, wherein: The upper support plate (23) is connected to the lifting assembly (28). The lifting assembly (28) includes a lifting rod (281) and a lifting drive mechanism (282). The lifting drive mechanism (282) is connected to the upper support plate (23) through the lifting rod (281). Several sets of guide assemblies (29) are connected between the upper support plate (23) and the lower support plate (22). The guide assembly (29) includes a guide rod (291) and a guide sleeve (292). The guide sleeve (292) is inserted into the lower support plate (22), and the guide rod (291) is connected to the upper support plate (23). The guide rod (291) is inserted into the guide sleeve (292) in a liftable manner.

9. The circuit breaker break-in device according to claim 6, characterized in that: The vehicle assembly (24) is connected to the upper support plate (23) via a longitudinal straight module (26). A limiting component (27) is provided between the vehicle assembly (24) and the upper support plate (23). The limiting component (27) includes a baffle (271), a slide rod (272), and an elastic element (273). The baffle (271) is fixedly connected to the upper support plate (23), the slide rod (272) is fixedly connected to the vehicle assembly (24), the slide rod (272) is movably inserted into the baffle (271), and the elastic element (273) is sleeved on the slide rod (272) and located between the baffle (271) and the slide rod (272).

10. The circuit breaker break-in device according to claim 1, characterized in that: The clamping mechanism (3) is provided with several clamping groups. Each clamping group includes a clamping arm (31) and a clamping block (32). One end of the clamping arm (31) is connected to the clamping drive cylinder, and the other end cooperates with the clamping block (32). The pressing mechanism (4) is provided with a pressure plate (41). The pressure plate (41) is connected to the pressing drive cylinder, and several pressure blocks (42) are provided on the pressure plate (41).