A folding mechanism for a composite film bag making machine

Abstract

The utility model relates to medical packaging film field discloses a folding mechanism of composite film bag making machine, including operation platform, the support frame is fixed with ultraviolet disinfection device on one side of raw material placing roller close upper fixed setting has folding board The side fixed setting of edge bench fixed setting edge banding machine, the dry decomposition bin is fixed on the edge bench, the hydrogen peroxide storage is fixed below the operation platform, the extraction pump is fixed on the mounting bracket, the extraction pump is connected through hydrogen peroxide storage tank through the conveying pipe. In the utility model, the folding mechanism of composite film bag making machine integrates double disinfection, accurate folding and edge drying linkage design, solves the problem of incomplete disinfection, irregular folding and difficult control of residues of traditional mechanism, a plurality of conveying rollers maintain the stable tension of film material, adapt to different thickness film material, and be applicable to the packaging of medicines and medical devices, realize integrated production, and improve the safety and efficiency of medical packaging.

Description

Technical Field

[0001] This utility model relates to the field of medical packaging film, and in particular to a folding mechanism for a composite film bag making machine. Background Technology

[0002] The folding mechanism of a composite film bag making machine is a key component in the production of medical packaging films. Its folding precision, aseptic control capability, and adaptability to the production process directly determine the sealing performance, aseptic level, and production efficiency of medical composite film packaging bags, thereby affecting the storage safety and clinical reliability of pharmaceuticals, medical devices, and other products. It is an important link in ensuring that medical packaging meets standards.

[0003] Traditional composite film bag making machines often employ a single mechanical folding structure in their folding mechanism, lacking a targeted aseptic disinfection design. This makes them prone to microbial growth or cross-contamination on the film surface during folding, resulting in substandard sterility of the final packaging. Furthermore, the disinfection residue treatment in traditional mechanisms is disconnected from the folding and sealing processes. Some mechanisms using a single disinfection method also pose a risk of excessive residue. These shortcomings make it difficult for traditional folding mechanisms to meet the modern medical packaging's production demands for high efficiency, sterility, precision, and multi-specification adaptability. This restricts their application in high-end medical packaging fields such as pharmaceutical aluminum-plastic bags and affects the professionalism and safety of medical packaging production.

[0004] Therefore, those skilled in the art have provided a folding mechanism for a composite film bag making machine to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing a folding mechanism for a composite film bag-making machine. This mechanism integrates dual disinfection, precise folding, and edge sealing and drying, solving the problems of incomplete disinfection, irregular folds, and uncontrollable residues in traditional folding mechanisms. A dual disinfection process is achieved through an ultraviolet disinfection device and a hydrogen peroxide vaporization nozzle. This first pre-kills microorganisms on the film surface before deep sterilization, meeting medical aseptic standards. The folding plate, in conjunction with folding rollers, guides and shapes the film using inclined surfaces, ensuring neat and consistent folds and improving packaging regularity. A pre-sealing and subsequent drying process is employed. After the sealing machine uses a telescopic rod to push the heating plate to achieve a tight seal, hot air is generated in the drying and decomposition chamber to decompose hydrogen peroxide residue and dry the film, ensuring sealing stability. Multiple sets of conveyor rollers work together to maintain stable film tension, adapting to different thicknesses of medical packaging films. This machine is suitable for medical applications such as pharmaceutical aluminum-plastic bags and medical device packaging, achieving integrated and efficient production of folding, disinfection, and edge sealing, improving the safety and production efficiency of medical packaging.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A folding mechanism for a composite film bag making machine includes an operating table. A raw material placement roller is fixedly mounted on the side of the operating table. A support frame is fixedly mounted on the operating table. An ultraviolet disinfection device is fixedly mounted on the side of the support frame near the raw material placement roller. A folding plate is fixedly mounted on the top of the support frame. A sealing table is fixedly mounted on the operating table. A sealing machine is fixedly mounted on one side of the sealing table. A drying and decomposition chamber is fixedly mounted on the sealing table. A hydrogen peroxide storage tank is fixedly mounted below the operating table. An mounting frame is fixedly mounted on the operating table near the end of the folding plate. A pump is fixedly mounted on the mounting frame. The pump is connected to the hydrogen peroxide storage tank via a delivery pipe. The above technical solution establishes a foundation for conveying and supporting the medical composite membrane material by setting up a raw material placement roller on the side of the operating table and a support frame on the operating table. An ultraviolet disinfection device on the side of the support frame near the raw material placement roller allows for preliminary disinfection of the membrane material before it enters the folding process, killing surface microorganisms and laying the foundation for aseptic production. A folding plate at the top of the support frame provides a folding and shaping structure for the membrane material, guiding it to form the preset shape of a medical packaging bag. A sealing station on the operating table works in conjunction with a sealing machine on one side to achieve edge sealing of the folded membrane material. A drying and decomposition chamber on the sealing station provides space for post-disinfection processing. A hydrogen peroxide storage tank below the operating table is connected to a pump on the mounting frame via a delivery pipe. The pump delivers hydrogen peroxide solution to the corresponding components, achieving deep disinfection of the membrane material. The entire structure integrates raw material transportation, pre-sterilization, folding and shaping, deep sterilization, sealing and drying processes through the coordinated operation of its components. This ensures the sterility requirements of medical packaging films while the fixed configuration of each component ensures the stability and precision of the production process, providing reliable structural support for the efficient and compliant production of medical composite film bags.

[0007] Furthermore, a folding roller is fixedly installed on the operating table at the end of the folding plate, a first conveying roller is fixedly installed on the operating table in front of the folding roller, and a second conveying roller is fixedly installed on the operating table above the first conveying roller. Through the above technical solution, the folding roller at the end of the folding plate on the operating table can shape and fold the edge, and the first and second conveying rollers in front of it work together to maintain the stable tension of the film material and ensure the smooth progress of subsequent processes.

[0008] Furthermore, the edge banding machine is fixedly equipped with two telescopic rods, and each of the two telescopic rods is fixedly equipped with a hot plate; Through the above technical solution, the two telescopic rods on the edge sealing machine can drive the end heating plate to move. By adjusting the position and pressure of the heating plate, precise heating and pressing of the film edge can be achieved, ensuring the tightness of the edge sealing.

[0009] Furthermore, a third conveying roller is fixedly installed on the operating table in front of the edge sealing table, and both the upper and lower rollers of the third conveying roller are driven by a rotating motor. Through the above technical solution, the third conveying roller in front of the sealing table is driven by a rotating motor to pull the sealed film material stably, ensuring smooth conveying of finished products and maintaining the continuity of the production process.

[0010] Furthermore, a vaporization nozzle is fixedly installed on the mounting bracket, and the output end of the extraction pump is fixedly connected to the vaporization nozzle; Through the above technical solution, the vaporization nozzle on the mounting frame is connected to the output end of the extraction pump, which can vaporize the extracted hydrogen peroxide solution into droplets, uniformly cover the surface of the membrane material, achieve deep disinfection, and meet the sterile requirements of medical packaging.

[0011] Furthermore, a heating unit is fixedly installed on the drying and decomposition chamber; Through the above technical solution, the heater on the drying and decomposition chamber can generate hot air, which can decompose the hydrogen peroxide remaining on the surface of the film material and quickly dry the film material, avoiding moisture from affecting the sealing performance and ensuring the stability of medical packaging.

[0012] Furthermore, multiple support legs are fixedly installed below the operating table; Through the above technical solution, the multiple support legs under the operating table can stably support the entire folding mechanism, balance and distribute the weight and vibration during equipment operation, ensure the stability of the operating table and various components, and provide a stable operating foundation for membrane material conveying, folding and other processes.

[0013] This utility model has the following beneficial effects: This invention proposes a folding mechanism for a composite film bag making machine. This mechanism integrates dual sterilization, precise folding, and sealing / drying, solving the problems of incomplete sterilization, irregular folds, and uncontrollable residues in traditional mechanisms. Ultraviolet light and hydrogen peroxide vaporization nozzles provide dual sterilization, meeting medical sterility standards. The folding plate and folding rollers ensure neat folds. Sealing precedes drying, with hot air decomposing residues and drying the film material. Multiple conveyor rollers maintain stable film tension, adapting to different film thicknesses. Suitable for pharmaceutical and medical device packaging, this integrated production method improves the safety and efficiency of medical packaging. Attached Figure Description

[0014] Figure 1 This is a left axonometric view of the folding mechanism of a composite film bag making machine proposed in this utility model; Figure 2 This is a right axonometric view of the folding mechanism of a composite film bag making machine according to this utility model; Figure 3 This is a side view of the folding mechanism of a composite film bag making machine according to the present invention. Figure 4 This is a side-view of the folding mechanism of a composite film bag making machine according to the present invention. Figure 5 This is a front view of the folding mechanism of a composite film bag making machine according to this utility model.

[0015] Explanation of reference numerals in the attached figures: 1. Operating table; 2. Folding roller; 3. Support leg; 4. First conveyor roller; 5. Second conveyor roller; 6. Sealing table; 7. Drying and decomposition chamber; 8. Rotary motor; 9. Third conveyor roller; 10. Heat generator; 11. Sealing machine; 12. Hot plate; 13. Telescopic rod; 14. Raw material placement roller; 15. Support frame; 16. Folding plate; 17. Vaporization nozzle; 18. Mounting frame; 19. Conveying pipe; 20. Extraction pump; 21. Ultraviolet disinfection device; 22. Hydrogen peroxide storage tank. Detailed Implementation

[0016] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0017] Reference Figure 1 , Figure 2 , Figure 5 This utility model provides a specific implementation method: A folding mechanism for a composite film bag making machine includes an operating table 1. A raw material placement roller 14 is fixedly mounted on the side of the operating table 1. A support frame 15 is fixedly mounted on the operating table 1. An ultraviolet disinfection device 21 is fixedly mounted on the side of the support frame 15 near the raw material placement roller 14. A folding plate 16 is fixedly mounted on the top of the support frame 15. A sealing table 6 is fixedly mounted on the operating table 1. A sealing machine 11 is fixedly mounted on one side of the sealing table 6. A drying and decomposition chamber 7 is fixedly mounted on the sealing table 6. A hydrogen peroxide storage tank 22 is fixedly mounted below the operating table 1. A mounting frame 18 is fixedly installed on the platform 1 near the end of the folding plate 16. A suction pump 20 is fixedly installed on the mounting frame 18. The suction pump 20 is connected to a hydrogen peroxide storage tank 22 via a delivery pipe 19. The raw material placement roller 14 on the side of the platform 1 and the support frame 15 on the platform 1 form the foundation for conveying and supporting the medical composite film material. The ultraviolet disinfection device 21 on the side of the support frame 15 near the raw material placement roller 14 can perform preliminary disinfection of the film material before it enters the folding process, killing surface microorganisms and laying the foundation for aseptic production. The folding plate 16 at the top of the support frame 15 provides a folding and shaping structure for the film material, guiding it to form the preset shape of the medical packaging bag. The sealing table 6 on the platform 1 cooperates with the sealing machine 11 on one side to achieve edge sealing of the folded film material. The drying and decomposition chamber 7 on the sealing table 6 provides space for post-disinfection processing. The hydrogen peroxide storage tank 22 below the operating table 1 is connected to the extraction pump 20 on the mounting frame 18 via the delivery pipe 19. The extraction pump 20 can deliver the hydrogen peroxide solution to the corresponding components to achieve deep sterilization of the film material. The entire structure integrates raw material delivery, pre-sterilization, folding and shaping, deep sterilization, sealing, and drying decomposition processes through the coordinated operation of various components. This not only ensures the aseptic requirements of medical packaging films but also ensures the stability and precision of the production process through the fixed setting of each component, providing reliable structural support for the efficient and compliant production of medical composite film bags.

[0018] Reference Figure 1 , Figure 3 , Figure 4 This utility model provides another specific embodiment: A folding roller 2 is fixedly installed at the end of the folding plate 16 on the operating table 1. A first conveying roller 4 is fixedly installed in front of the folding roller 2 on the operating table 1. A second conveying roller 5 is fixedly installed in front of the first conveying roller 4 on the operating table 1. The folding roller 2 at the end of the folding plate 16 on the operating table 1 can shape and fold the edge. The first conveying roller 4 and the second conveying roller 5 in front of it work together to maintain the stable tension of the film material and ensure the smooth progress of subsequent processes. Two telescopic rods 13 are fixedly installed on the edge sealing machine 11. A heating plate 12 is fixedly installed at the end of each telescopic rod 13. The two telescopic rods 13 on the edge sealing machine 11 can drive the end heating plate 12 to move. By adjusting the position and pressure of the heating plate 12, precise heating and pressing of the edge of the film material can be achieved to ensure a tight edge seal. A third conveying roller 9 is fixedly installed in front of the edge sealing table 6 on the operating table 1. The upper and lower rollers of the third conveying roller 9 are both driven by a rotating motor 8. The upper and lower rollers of the third conveying roller 9 in front of the edge sealing table 6 are driven by the rotating motor 8 to stabilize the edge. After the membrane material is sealed by traction, the finished product is transported smoothly, maintaining the continuity of the production process. A vaporization nozzle 17 is fixedly installed on the mounting frame 18, and the output end of the extraction pump 20 is fixedly connected to the vaporization nozzle 17. The vaporization nozzle 17 on the mounting frame 18 is connected to the output end of the extraction pump 20, which can vaporize the extracted hydrogen peroxide solution into droplets, evenly covering the surface of the membrane material, achieving deep disinfection, and meeting the aseptic requirements of medical packaging. A heater 10 is fixedly installed on the drying and decomposition chamber 7. The heater 10 on the drying and decomposition chamber 7 can generate hot air, which can decompose the residual hydrogen peroxide on the surface of the membrane material and quickly dry the membrane material, avoiding moisture from affecting the sealing performance and ensuring the stability of medical packaging. Multiple support legs 3 are fixedly installed under the operating table 1. The multiple support legs 3 under the operating table 1 can stably support the entire folding mechanism, balance and disperse the weight and vibration of the equipment during operation, and ensure the stability of the operating table 1 and its components, providing a stable operating foundation for membrane material transportation, folding and other processes.

[0019] Working Principle: The operator first installs the medical composite film roll onto the raw material placement roller 14. The film is pulled and unfolded from the raw material placement roller 14, and first passes through the ultraviolet disinfection device 21. Under ultraviolet irradiation, surface microorganisms are initially killed, completing pre-disinfection to ensure the initial sterility of the medical packaging. Subsequently, the film is conveyed to the folding plate 16 at the top of the support frame 15. Guided by the inclined surface of the folding plate 16, it is gradually folded into the preset shape of the medical packaging bag. Then, the folding roller 2 rolls the folded film to assist in shaping, ensuring that the folded edges are neat and consistent. The shaped film continues to be conveyed forward, passing through the first conveying roller 4 and the second conveying roller 5 in sequence, maintaining a stable tension as it enters the next process. When the film reaches the mounting frame 18, the extraction pump 20 is started, drawing medical-grade hydrogen peroxide solution from the hydrogen peroxide storage tank 22. The solution is vaporized into micron-sized droplets through the vaporization nozzle 17, evenly covering the inner and outer surfaces of the film, using strong oxidizing properties to kill residual microorganisms and achieve deep disinfection. The film material is then conveyed to the sealing table 6. The telescopic rod 13 of the sealing machine 11 pushes the heating plate 12 closer to the edge of the film material. The edge of the bag is sealed by heating and pressing, ensuring that the packaging barrier meets medical standards. The sealed film material then enters the drying and decomposition chamber 7. The sterile hot air generated by the heater 10 circulates in the chamber, which can decompose the residual hydrogen peroxide into harmless water and oxygen, and quickly dry the film material to avoid moisture affecting the sealing effect. Finally, the sterilized medical packaging bag is pulled to the third conveyor roller 9. Driven by the rotating motor 8, the third conveyor roller 9 smoothly sends the finished product out of the operating table 1. Throughout the process, the support leg 3 firmly supports the operating table 1, ensuring that all components work together to produce a medical composite film packaging bag that meets sterility requirements.

[0020] The following points should be noted in this article: 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.

[0021] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A folding mechanism for a composite film bag making machine, comprising an operating table (1), characterized in that: A raw material placement roller (14) is fixedly installed on the side of the operating table (1). A support frame (15) is fixedly installed on the operating table (1). An ultraviolet disinfection device (21) is fixedly installed on the side of the support frame (15) near the raw material placement roller (14). A folding plate (16) is fixedly installed at the top of the support frame (15). A sealing table (6) is fixedly installed on the operating table (1). A sealing machine (11) is fixedly installed on one side of the sealing table (6). A drying and decomposition chamber (7) is fixedly installed on the sealing table (6). A hydrogen peroxide storage tank (22) is fixedly installed below the operating table (1). An installation frame (18) is fixedly installed on the operating table (1) near the end of the folding plate (16). A pump (20) is fixedly installed on the installation frame (18). The pump (20) is connected to the hydrogen peroxide storage tank (22) through a conveying pipe (19).

2. The folding mechanism of a composite film bag making machine according to claim 1, characterized in that: A folding roller (2) is fixedly installed on the operating table (1) at the end of the folding plate (16), a first conveying roller (4) is fixedly installed on the operating table (1) in front of the folding roller (2), and a second conveying roller (5) is fixedly installed on the operating table (1) at the first conveying roller (4).

3. The folding mechanism of a composite film bag making machine according to claim 1, characterized in that: The edge banding machine (11) is fixedly equipped with two telescopic rods (13), and each of the two telescopic rods (13) is fixedly equipped with a hot plate (12).

4. The folding mechanism of a composite film bag making machine according to claim 1, characterized in that: A third conveying roller (9) is fixedly installed on the operating table (1) in front of the sealing table (6). The upper and lower rollers of the third conveying roller (9) are both driven by a rotating motor (8).

5. The folding mechanism of a composite film bag making machine according to claim 1, characterized in that: A vaporization nozzle (17) is fixedly installed on the mounting bracket (18), and the output end of the extraction pump (20) is fixedly connected to the vaporization nozzle (17).

6. The folding mechanism of a composite film bag making machine according to claim 1, characterized in that: A heating machine (10) is fixedly installed on the drying and decomposition chamber (7).

7. The folding mechanism of a composite film bag making machine according to claim 1, characterized in that: Multiple support legs (3) are fixedly installed below the operating table (1).

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