A koji fermentation room
Patent Information
- Application Number
- CN202522259287.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0003]在传统酒曲制作的复杂流程中,曲柸处理环节长期以来依赖人工翻曲,人工翻曲时,工人需长时间弯腰、频繁挪动曲柸,不仅体力消耗巨大,劳动强度远超常人所能轻松承受的范围,而且长时间高强度作业极易导致工人疲劳,进而影响工作效率,使得单位时间内完成的翻曲工作量有限,难以满足大规模生产的需求,且人工翻曲存在极大的局限性,由于不同工人的体力、操作习惯和经验水平存在差异,在翻动曲柸时,其频率和力度难以实现精准且统一的标准化控制,有的工人可能翻动过快过猛,有的则可能过慢过轻,这种不稳定的操作方式会直接干扰曲柸内部微生物的生长环境与代谢过程,最终导致酒曲品质参差不齐,稳定性大打折扣,严重制约了酒曲质量的整体提升和生产的规模化发展,无法满足现在的需求
[0016] Compared with the prior art, the beneficial effects of this utility model are: by starting the second motor, the second placement rack can drive the second bamboo strips and the koji blanks to fit together. By starting the first motor, the rotating shaft can be rotated. Under the action of the first pulley, belt and second pulley, the first shaft can be rotated. With the cooperation of the second shaft, the first placement plate and the second placement rack can be rotated, which can turn the koji blanks over. The effect is good.
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Figure CN224768753U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fermentation room technology, specifically to a yeast fermentation room. Background Technology
[0002] In the fermentation room, the raw materials are processed into koji blocks or koji blanks for fermentation. During the fermentation process, microorganisms grow and reproduce in a suitable environment, producing various enzymes and metabolites. These substances are the important basis for converting starch and other substances in the raw materials into alcohol during subsequent brewing.
[0003] In the complex process of traditional yeast production, the handling of the yeast jars has long relied on manual turning. This manual turning requires workers to bend over for extended periods and frequently move the jars, resulting in immense physical exertion and labor intensity far exceeding what most people can easily endure. Furthermore, prolonged high-intensity work easily leads to worker fatigue, impacting work efficiency and limiting the amount of yeast turned per unit of time, making it difficult to meet the demands of large-scale production. Manual turning also has significant limitations. Due to differences in physical strength, operating habits, and experience levels among workers, it is difficult to achieve precise and standardized control over the frequency and force of turning the jars. Some workers may turn too fast and too forcefully, while others may turn too slowly and too gently. This unstable operating method directly interferes with the growth environment and metabolic processes of microorganisms inside the jars, ultimately leading to inconsistent yeast quality and significantly reduced stability. This severely restricts the overall improvement of yeast quality and the large-scale development of production, failing to meet current demands. Utility Model Content
[0004] The purpose of this invention is to provide a yeast fermentation room to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a yeast fermentation room, comprising a room body, a frame, a drive component, and a moving component, wherein the frame is fixedly installed inside the room body, the drive component is disposed on the top of the frame, and the moving component is disposed inside the frame.
[0006] The drive assembly consists of a mounting base, a rotating shaft, a first bevel gear, a base, a first motor, a second bevel gear, a first pulley, a belt, a first shaft, a second pulley, and a second shaft. The mounting base is fixedly installed on the top of the frame, the rotating shaft is rotatably installed inside the mounting base, the first bevel gear is fixedly installed on the surface of the rotating shaft, the base is fixedly installed on the side of the frame, the first motor is fixedly installed on the side of the base, the second bevel gear is fixedly installed on the output shaft of the first motor, the first pulley is fixedly installed on the surface of the rotating shaft, the belt is sleeved on the surface of the first pulley, the first shaft is rotatably installed inside the frame, the second pulley is fixedly installed on the surface of the first shaft, and the second shaft is rotatably installed inside the frame.
[0007] Preferably, the moving assembly comprises a first fixed body, a second motor, a threaded rod, a threaded sleeve, a second fixed body, a sliding rod, a sliding sleeve, a first placement plate, a first bamboo strip, a first stop, a second placement frame, a second bamboo strip, and a second stop. The first fixed body is fixedly installed on the side of the first shaft, the second motor is fixedly installed on the top of the first fixed body, the threaded rod is rotatably installed inside the first fixed body, the threaded sleeve is threadedly installed on the surface of the threaded rod, the second fixed body is fixedly installed on the side of the second shaft, the sliding rod is fixedly installed inside the second fixed body, the sliding sleeve is slidably installed on the surface of the sliding rod, the first placement plate is fixedly installed on the side of the first fixed body, the first bamboo strip is fixedly installed on the top of the first placement plate, the first stop is fixedly installed on the top of the first placement plate, the second placement frame is fixedly installed on the side of the threaded sleeve, the second bamboo strip is fixedly installed on the bottom of the second placement frame, and the second stop is fixedly installed on the bottom of the second placement frame.
[0008] Preferably, the first bevel gear and the second bevel gear mesh to start the first motor, which can drive the shaft to rotate under the action of the first bevel gear and the second bevel gear.
[0009] Preferably, the first pulley, belt, and second pulley are connected in a transmission manner, and by rotating the shaft, the first shaft can be rotated under the action of the first pulley, belt, and second pulley.
[0010] Preferably, the output shaft of the second motor and the threaded rod are fixedly connected, and starting the second motor can drive the threaded rod to rotate.
[0011] Preferably, the first placement plate is fixedly installed on the side of the second fixing body.
[0012] Preferably, the first fixing body has a movable groove inside that matches the threaded sleeve, and the second fixing body has a sliding groove inside that matches the sliding sleeve. This arrangement allows the threaded sleeve to move inside the first fixing body and the sliding sleeve to slide inside the second fixing body.
[0013] Preferably, the two first baffles are symmetrically arranged on the top sides of the first placement plate, and the two first baffles can cover the blank.
[0014] Preferably, the second placement bracket is fixedly installed on the side of the sliding sleeve.
[0015] Preferably, two second baffles are symmetrically arranged on the top sides of the second placement frame, and the two second baffles can cover the blank.
[0016] Compared with the prior art, the beneficial effects of this utility model are: by starting the second motor, the second placement rack can drive the second bamboo strips and the koji blanks to fit together. By starting the first motor, the rotating shaft can be rotated. Under the action of the first pulley, belt and second pulley, the first shaft can be rotated. With the cooperation of the second shaft, the first placement plate and the second placement rack can be rotated, which can turn the koji blanks over. The effect is good. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of this utility model; Figure 3 This is a schematic diagram of the frame, drive assembly, and moving assembly of this utility model; Figure 4 This is a schematic diagram of the mounting base, rotating shaft, and first bevel gear structure of this utility model; Figure 5 This is a schematic diagram of the structure of the first fixing body, the second motor, and the threaded rod of this utility model; Figure 6 This is a schematic diagram of the structure of the second placement rack, the second bamboo strip, and the second baffle of this utility model.
[0018] In the diagram: 1. House body; 2. Frame; 3. Drive assembly; 301. Mounting base; 302. Rotating shaft; 303. First bevel gear; 304. Base; 305. First motor; 306. Second bevel gear; 307. First pulley; 308. Belt; 309. First shaft; 310. Second pulley; 311. Second shaft; 4. Moving assembly; 401. First fixed body; 402. Second motor; 403. Threaded rod; 404. Threaded sleeve; 405. Second fixed body; 406. Sliding rod; 407. Sliding sleeve; 408. First placement plate; 409. First bamboo strip; 410. First baffle; 411. Second placement rack; 412. Second bamboo strip; 413. Second baffle. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-6 This utility model provides a technical solution: a yeast fermentation room, including a room body 1, a frame 2, a drive component 3, and a moving component 4. The frame 2 is fixedly installed inside the room body 1, the drive component 3 is located on the top of the frame 2, and the moving component 4 is located inside the frame 2.
[0021] The drive assembly 3 consists of a mounting base 301, a rotating shaft 302, a first bevel gear 303, a base 304, a first motor 305, a second bevel gear 306, a first pulley 307, a belt 308, a first shaft 309, a second pulley 310, and a second shaft 311. The mounting base 301 is fixedly mounted on the top of the frame 2. The rotating shaft 302 is rotatably mounted inside the mounting base 301. The first bevel gear 303 is fixedly mounted on the surface of the rotating shaft 302. The base 304 is fixedly mounted on the side of the frame 2. The first motor 305 is fixedly mounted on the side of the base 304. The second bevel gear 306 is fixedly mounted on the output shaft of the first motor 305. The first bevel gear 303 and the second bevel gear 309... 6. Engagement: Start the first motor 305. Under the action of the first bevel gear 303 and the second bevel gear 306, the rotating shaft 302 can be driven to rotate. The first pulley 307 is fixedly installed on the surface of the rotating shaft 302. The belt 308 is sleeved on the surface of the first pulley 307. The first shaft 309 is rotatably installed inside the frame 2. The second pulley 310 is fixedly installed on the surface of the first shaft 309. The first pulley 307, the belt 308, and the second pulley 310 are connected by transmission. By rotating the rotating shaft 302, the first shaft 309 can be rotated under the action of the first pulley 307, the belt 308, and the second pulley 310. The second shaft 311 is rotatably installed inside the frame 2.
[0022] The moving component 4 consists of a first fixed body 401, a second motor 402, a threaded rod 403, a threaded sleeve 404, a second fixed body 405, a sliding rod 406, a sliding sleeve 407, a first placement plate 408, a first bamboo strip 409, a first baffle 410, a second placement frame 411, a second bamboo strip 412, and a second baffle 413. The first fixed body 401 is fixedly installed on the side of the first shaft 309, the second motor 402 is fixedly installed on the top of the first fixed body 401, and the threaded rod 403 is rotatably installed on the first fixed body 405. Inside the first fixed body 401, the output shaft of the second motor 402 is fixedly connected to the threaded rod 403. Starting the second motor 402 can drive the threaded rod 403 to rotate. The threaded sleeve 404 is threadedly installed on the surface of the threaded rod 403. The second fixed body 405 is fixedly installed on the side of the second shaft 311. The sliding rod 406 is fixedly installed inside the second fixed body 405. The sliding sleeve 407 is slidably installed on the surface of the sliding rod 406. The interior of the first fixed body 401 has a moving groove that matches the threaded sleeve 404. The interior of the second fixed body 405 has... A sliding groove matching the sliding sleeve 407 is provided, which allows the threaded sleeve 404 to move inside the first fixed body 401 and the sliding sleeve 407 to slide inside the second fixed body 405. A first placement plate 408 is fixedly installed on the side of the first fixed body 401 and the side of the second fixed body 405. A first bamboo strip 409 is fixedly installed on the top of the first placement plate 408, and a first stop bracket 410 is fixedly installed on the top of the first placement plate 408. Two first stop brackets 410 are symmetrically arranged on the second fixed body 405. On the top sides of a placement plate 408, two first baffles 410 are provided to cover the blank. A second placement frame 411 is fixedly installed on the side of a threaded sleeve 404 and a sliding sleeve 407. A second bamboo strip 412 is fixedly installed at the bottom of the second placement frame 411. A second baffle 413 is fixedly installed at the bottom of the second placement frame 411. The two second baffles 413 are symmetrically arranged on the top sides of the second placement frame 411 to cover the blank.
[0023] In use, the fermented dough is placed in a linear array on top of the first bamboo strip 409 for fermentation. The second motor 402 is started to drive the threaded rod 403 to rotate. Under the action of the guide unit composed of the sliding rod 406 and the sliding sleeve 407, the second placement frame 411 can drive the second bamboo strip 412 to fit into the fermented dough. The first motor 305 is started, and under the action of the first bevel gear 303 and the second bevel gear 306, the rotating shaft 302 can be rotated. Under the action of the first pulley 307, the belt 308 and the second pulley 310, the first shaft 309 can be rotated. With the cooperation of the second shaft 311, the first placement plate 408 and the second placement frame 411 can be rotated to turn the fermented dough over. The second motor 402 is started to drive the second placement frame 411 away from the first bamboo strip 409 to maintain good ventilation for the fermented dough.
Claims
1. A yeast fermentation room, comprising a room body (1), a frame (2), a drive assembly (3), and a moving assembly (4), characterized in that: The frame (2) is fixedly installed inside the room (1), the drive component (3) is located on the top of the frame (2), and the moving component (4) is located inside the frame (2); The drive assembly (3) consists of a mounting base (301), a rotating shaft (302), a first bevel gear (303), a base (304), a first motor (305), a second bevel gear (306), a first pulley (307), a belt (308), a first shaft (309), a second pulley (310), and a second shaft (311). The mounting base (301) is fixedly mounted on the top of the frame (2). The rotating shaft (302) is rotatably mounted inside the mounting base (301). The first bevel gear (303) is fixedly mounted on the surface of the rotating shaft (302). The base (304) The first motor (305) is fixedly installed on the side of the frame (2), the second bevel gear (306) is fixedly installed on the output shaft of the first motor (305), the first pulley (307) is fixedly installed on the surface of the rotating shaft (302), the belt (308) is sleeved on the surface of the first pulley (307), the first shaft (309) is rotatably installed inside the frame (2), the second pulley (310) is fixedly installed on the surface of the first shaft (309), and the second shaft (311) is rotatably installed inside the frame (2).
2. The yeast fermentation room according to claim 1, characterized in that: The moving component (4) consists of a first fixed body (401), a second motor (402), a threaded rod (403), a threaded sleeve (404), a second fixed body (405), a sliding rod (406), a sliding sleeve (407), a first placement plate (408), a first bamboo strip (409), a first baffle (410), a second placement frame (411), a second bamboo strip (412), and a second baffle (413). The first fixed body (401) is fixedly installed on the side of the first shaft (309), the second motor (402) is fixedly installed on the top of the first fixed body (401), the threaded rod (403) is rotatably installed inside the first fixed body (401), and the threaded sleeve (404) is threadedly installed on the surface of the threaded rod (403). Two fixed bodies (405) are fixedly installed on the side of the second shaft (311), the slide rod (406) is fixedly installed inside the second fixed body (405), the sliding sleeve (407) is slidably installed on the surface of the slide rod (406), the first placement plate (408) is fixedly installed on the side of the first fixed body (401), the first bamboo strip (409) is fixedly installed on the top of the first placement plate (408), the first baffle (410) is fixedly installed on the top of the first placement plate (408), the second placement frame (411) is fixedly installed on the side of the threaded sleeve (404), the second bamboo strip (412) is fixedly installed on the bottom of the second placement frame (411), and the second baffle (413) is fixedly installed on the bottom of the second placement frame (411).
3. The yeast fermentation room according to claim 1, characterized in that: The first bevel gear (303) and the second bevel gear (306) mesh.
4. The yeast fermentation room according to claim 1, characterized in that: The first pulley (307), belt (308), and second pulley (310) are connected in a transmission manner.
5. A yeast fermentation room according to claim 2, characterized in that: The output shaft of the second motor (402) is fixedly connected to the threaded rod (403).
6. The yeast fermentation room according to claim 2, characterized in that: The first placement plate (408) is fixedly installed on the side of the second fixing body (405).
7. A yeast fermentation room according to claim 2, characterized in that: The first fixing body (401) has a moving groove inside that matches the threaded sleeve (404), and the second fixing body (405) has a sliding groove inside that matches the sliding sleeve (407).
8. A yeast fermentation room according to claim 2, characterized in that: Two first baffles (410) are symmetrically arranged on the top sides of the first placement plate (408).
9. A yeast fermentation room according to claim 2, characterized in that: The second placement rack (411) is fixedly installed on the side of the slide (407).
10. A yeast fermentation room according to claim 2, characterized in that: Two second baffles (413) are symmetrically arranged on the top sides of the second placement rack (411).