Multifunctional circulating cooling water cleaning agent compounding device

Abstract

The utility model relates to the technical field of cleaning agent production provides a multifunctional circulating cooling water cleaning agent compounding equipment, including base, both sides of base top are all fixed with material box, the inside of material box all is provided with ration structure. The utility model is provided with ration structure, and the structure realizes the volumetric ration of liquid or small granule solid state raw material through the ration tank of pre -set volume, ensures the proportion constant of each component in each batch cleaning agent, thereby guarantees the consistency of product performance and the reliability of cleaning effect, rotates ration disc by drive motor drive, realizes the automation cycle from storage, measurement to the automatic unloading of ration disc and limiting plate mechanical cooperation realizes ration, and the structure is intuitive, and the failure point is few, and easy to maintain, realizes the device has the function that the ration feeding is convenient, improves the multifunctional circulating cooling water cleaning agent compounding equipment's convenience and work efficiency when using.

Description

Technical Field

[0001] This utility model relates to the field of cleaning agent production technology, and in particular to a multifunctional circulating cooling water cleaning agent compounding equipment. Background Technology

[0002] Circulating cooling water systems are the "lifeblood" of modern industry, widely used in critical sectors such as power, petrochemicals, metallurgy, pharmaceuticals, central air conditioning, and data centers. Their operational efficiency directly affects the stability of production facilities, energy consumption levels, and operating costs. During system operation, scaling, corrosion, and microbial growth inevitably occur, requiring regular cleaning with detergents. Currently, many sites still require operators to manually mix multiple single-function agents based on experience. This method suffers from inaccurate metering, uneven mixing, incomplete reactions, and poor safety, leading to unstable cleaning results and potentially causing equipment corrosion damage due to improper proportions. Therefore, a multi-functional circulating cooling water cleaning agent mixing device needs to be designed.

[0003] To address this, patent CN218795343U discloses a compounding reaction vessel for cleaning agents, comprising a mixing sleeve and a support mounted on the mixing sleeve. A top cover assembly is mounted on the top of the mixing sleeve, and a drive motor is mounted on the top cover assembly. One end of the output shaft of the drive motor extends into the interior of the mixing sleeve and is fitted with a drive rod. A mixing component is mounted on the drive rod. A sieving component is also installed inside the mixing sleeve, located directly below the mixing component. A discharge port is installed at the bottom of the mixing sleeve. This significantly improves the mixing effect of the raw materials and increases their fineness.

[0004] Although the aforementioned compounding reactor for cleaning agents can improve the mixing effect during use, it is inconvenient to control the amount of raw materials added when preparing detergents. Therefore, it is necessary to design a multifunctional circulating cooling water cleaning agent compounding device. Utility Model Content

[0005] The purpose of this invention is to provide a multifunctional circulating cooling water cleaning agent compounding device to solve the problem that existing cooling water cleaning agent compounding devices are inconvenient to control the amount of raw materials added when preparing detergents.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a multifunctional circulating cooling water cleaning agent compounding device, including a base;

[0007] Material boxes are fixed on both sides of the top of the base. Each material box has a metering structure inside. The metering structure includes a metering plate at the bottom of the material box. The metering plate has metering grooves evenly distributed inside. A rotating shaft is fixed at the middle position of the top of the metering plate. The metering structure also includes a drive motor fixed at the middle position of the top of the material box. A limit plate is provided above the metering plate.

[0008] A mixing tank is provided below the base, and a stirring structure is provided inside the mixing tank;

[0009] A discharge pipe is fixed to one side of the bottom of the mixing tank, and a filter structure is provided at the bottom end of the discharge pipe.

[0010] Preferably, the material bin includes a box body, a cover, a feeding pipe, and a discharging pipe. The box body is fixed to both sides of the top of the base. The top of the box body is fixed with a cover. A feeding pipe is fixed to one side of the top of the cover. A discharging pipe is provided on one side of the bottom of the box body.

[0011] Preferably, the bottom ends of the discharge pipes all pass through the base and extend into the interior of the mixing tank.

[0012] Preferably, the output end of the drive motor extends to the inner side of the housing and is fixedly connected to the top of the rotating shaft, and the metering grooves are evenly distributed inside the metering disc.

[0013] Preferably, the top view of the limiting plate is arc-shaped, and both sides of the limiting plate are fixedly connected to the inner wall of the box.

[0014] Preferably, the stirring structure includes a servo motor, a stirring shaft, and helical blades. The servo motor is fixedly installed on the outer wall of one end of the mixing tank, the stirring shaft is located at the bottom of the mixing tank, and helical blades are fixed on the outer wall of the stirring shaft.

[0015] Preferably, one end of the stirring shaft is fixedly connected to the output end of the servo motor.

[0016] Preferably, the filter structure includes a filter plate, filter holes, a drain pipe, and a connecting ring. The filter plate is disposed at the bottom end of the discharge pipe, and a connecting ring is fixed at the edge of the bottom end of the filter plate. A drain pipe is fixed on the inner wall of the connecting ring, and filter holes are uniformly formed inside the filter plate.

[0017] Preferably, the filter holes are evenly distributed inside the filter plate, and the inner wall of the top of the filter plate and the outer wall of the bottom of the discharge pipe are threaded together.

[0018] The advantages of the multifunctional circulating cooling water cleaning agent compounding equipment provided by this utility model are as follows:

[0019] By incorporating a quantitative structure, this device achieves volumetric quantitative addition of liquid or small-particle solid raw materials through a pre-defined quantitative tank, ensuring a constant proportion of each component in each batch of cleaning agent. This guarantees the consistency of product performance and the reliability of cleaning effect. The quantitative disc is driven by a drive motor to rotate, realizing an automated cycle from material storage and metering to dispensing. Quantitative addition is achieved through the mechanical cooperation between the quantitative disc and the limiting plate. The structure is intuitive, has few potential failure points, is easy to maintain, and is suitable for stable operation in complex industrial environments. This device enables convenient quantitative dispensing, improving the convenience and efficiency of this multi-functional circulating cooling water cleaning agent compounding equipment during use.

[0020] By incorporating a stirring structure, the stirring shaft and spiral blades combine to form a stirring mode that integrates axial and radial flow. The spiral blades primarily generate powerful axial circulation, facilitating a large-scale exchange of liquid between the bottom and top of the tank. Simultaneously, the rotation of the stirring shaft generates radial shear, which breaks up clumps and promotes micro-mixing. This effectively solves the problems of "uneven mixing and incomplete reaction," ensuring rapid and thorough reaction and fusion of various raw materials. This enables the device to facilitate the mixing of detergents and improves the working efficiency of this multifunctional circulating cooling water cleaning agent compounding equipment during use.

[0021] By incorporating a filtration structure, the cleaning agent, formulated with filter plates and filter holes, undergoes final filtration. This process intercepts and removes incompletely dissolved solid particles, small amounts of impurities in the raw materials, or trace amounts of insoluble matter that may be introduced during mixing. This ensures that the cleaning agent solution leaving the factory is clear and homogeneous, preventing insoluble matter from clogging the nozzles, pipes, or heat exchange equipment of the circulating cooling water system during use. The filter plates and discharge pipes are connected by threads, making the disassembly, cleaning, or replacement of the filter element very simple and quick, requiring no special tools. This facilitates daily maintenance, ensures long-lasting filtration efficiency, and enables the device to easily filter the formulated detergent, thus improving the convenience of using this multifunctional circulating cooling water cleaning agent formulation equipment. Attached Figure Description

[0022] Figure 1 This is a three-dimensional schematic diagram of the entire utility model;

[0023] Figure 2 This is a schematic front sectional view of the present invention;

[0024] Figure 3 This is a three-dimensional perspective view of the main cross-section of this utility model;

[0025] Figure 4 This is a three-dimensional perspective view of the main cross-section of this utility model;

[0026] Figure 5This is a three-dimensional side view sectional diagram of the present invention.

[0027] Figure 6 This is a top-view cross-sectional three-dimensional schematic diagram of the present invention.

[0028] The following are the annotations in the diagram: 1. Base; 2. Feed hopper; 21. Box body; 22. Cover; 23. Feeding pipe; 24. Discharge pipe; 3. Metering structure; 31. Drive motor; 32. Rotating shaft; 33. Metering disc; 34. Metering trough; 35. Limiting plate; 4. Mixing tank; 5. Stirring structure; 51. Servo motor; 52. Stirring shaft; 53. Spiral blade; 6. Discharge pipe; 7. Filtering structure; 71. Filter plate; 72. Filter holes; 73. Drain pipe; 74. Connecting ring. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1-6 The present invention provides a multifunctional circulating cooling water cleaning agent compounding device, including a base 1.

[0031] Reference Figures 1-6 As shown, material bins 2 are fixed to both sides of the top of the base 1. Each material bin 2 includes a body 21, a cover 22, a feeding pipe 23, and a discharge pipe 24. The bodies 21 are fixed to both sides of the top of the base 1, and the top of each body 21 is fixed with a cover 22. A feeding pipe 23 is fixed to one side of the top of each cover 22, and a discharge pipe 24 is provided on one side of the bottom of each body 21. Each material bin 2 has a metering structure 3 inside. The metering structure 3 includes a metering disc 33 located at the bottom of the material bin 2. Metering grooves 34 are evenly distributed inside the metering disc 33. A rotating shaft 32 is fixed at the middle position of each end. The quantitative structure 3 also includes a drive motor 31 fixed at the middle position of the top of the material box 2. A limiting plate 35 is provided above each quantitative plate 33. The bottom end of the discharge pipe 24 passes through the base 1 and extends into the interior of the mixing tank 4. The output end of the drive motor 31 extends into the inner side of the box 21 and is fixedly connected to the top of the rotating shaft 32. The quantitative grooves 34 are evenly distributed inside the quantitative plate 33. The top view of the limiting plate 35 is arc-shaped. Both sides of the limiting plate 35 are fixedly connected to the inner wall of the box 21.

[0032] An external power supply is used. Raw materials are stored inside the housing 21, which is separated by a limiting plate 35. The raw materials are stored on the outside of the limiting plate 35. When the drive motor 31 starts, it drives the rotating shaft 32 and the metering disc 33 fixed to its bottom to rotate. The metering disc 33 drives the metering groove 34 to rotate. When the metering groove 34 rotates, it passes through the inside and outside of the limiting plate 35. When the metering groove 34 reaches the outside of the limiting plate 35, the raw materials are filled into the metering groove 34 by gravity. The arc-shaped limiting plate 35 is in close contact with the upper surface of the metering groove 34 and can be leveled. Excess raw materials are removed to ensure consistent filling in each metering tank 34. As the metering disc 33 continues to rotate, the metering tank 34 filled with raw materials moves to the inner sealing area of ​​the limiting plate 35 and rotates to the position of the discharge pipe 24. At this time, the raw materials in the metering tank 34 fall into the mixing tank 4 below through the discharge pipe 24 under the action of gravity. The drive motor 31 operates intermittently according to the set program, driving the metering disc 33 to periodically complete the cycle of "filling-transferring-emptying", thereby adding the raw materials to the mixing tank 4 in batches, in equal amounts, and continuously, achieving precise quantitative addition.

[0033] Reference Figures 2-5 As shown, a mixing tank 4 is provided below the base 1. A stirring structure 5 is provided inside the mixing tank 4. The stirring structure 5 includes a servo motor 51, a stirring shaft 52 and a spiral blade 53. The servo motor 51 is fixedly installed on the outer wall of one end of the mixing tank 4. The stirring shaft 52 is located at the bottom of the mixing tank 4. The spiral blade 53 is fixed on the outer wall of the stirring shaft 52. One end of the stirring shaft 52 is fixedly connected to the output end of the servo motor 51.

[0034] An external power supply is used, and a servo motor 51 provides rotational power. Its output end is fixedly connected to one end of the stirring shaft 52. When the servo motor 51 drives the stirring shaft 52 to rotate at high speed, the spiral blades 53 fixed on the outer wall of the stirring shaft 52 rotate accordingly. The spiral blades 53 are similar to a propeller mounted on the shaft. Their special curved surface structure will generate a continuous thrust on the liquid along the direction of the stirring shaft 52 when rotating. Under the push of the spiral blades 53, the liquid in the tank is forced to flow along the direction of the stirring shaft 52, forming a strong axial main circulation. The liquids above and below are constantly exchanged, collided and mixed. The rotation of the stirring shaft 52 itself will also drive the surrounding liquid to make circular motion, generating shear and eddies. The combination of the two motions will eventually form a complex and efficient three-dimensional turbulent field in the mixing tank 4, so that all components can achieve a uniform distribution at the molecular level in a short time.

[0035] Reference Figures 1-6As shown, a discharge pipe 6 is fixed to one side of the bottom of the mixing tank 4. A filter structure 7 is provided at the bottom end of the discharge pipe 6. The filter structure 7 includes a filter plate 71, filter holes 72, a guide pipe 73, and a connecting ring 74. The filter plate 71 is located at the bottom end of the discharge pipe 6. A connecting ring 74 is fixed at the edge of the bottom end of the filter plate 71. A guide pipe 73 is fixed on the inner wall of the connecting ring 74. Filter holes 72 are evenly distributed inside the filter plate 71. The filter holes 72 are evenly distributed inside the filter plate 71. The inner wall of the top of the filter plate 71 and the outer wall of the bottom of the discharge pipe 6 are threaded together.

[0036] The mixed cleaning agent liquid enters the connected filter plate 71 through the discharge pipe 6. The filter holes 72 evenly opened inside the filter plate 71 form the main filtration surface. The liquid passes through these filter holes 72 under pressure, while solid particles larger than the pore size of the filter holes 72 are trapped inside the filter plate 71. After passing through the filter holes 72, the clean liquid collects in the liquid outlet chamber formed by the diversion pipe 73 and is finally discharged from the equipment. The diversion pipe 73 plays a protective and guiding role. The trapped impurities are temporarily stored in the inner cavity of the filter plate 71. After the valve is closed periodically, the filter plate 71 can be unscrewed for cleaning to restore its filtration capacity.

[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A multifunctional circulating cooling water cleaning agent compounding device, comprising a base (1); Its features are: Material boxes (2) are fixed on both sides of the top of the base (1). A quantitative structure (3) is provided inside the material box (2). The quantitative structure (3) includes a quantitative plate (33) set at the bottom of the material box (2). A quantitative groove (34) is evenly opened inside the quantitative plate (33). A rotating shaft (32) is fixed at the middle position of the top of the quantitative plate (33). The quantitative structure (3) also includes a drive motor (31) fixed at the middle position of the top of the material box (2). A limit plate (35) is provided above the quantitative plate (33). A mixing tank (4) is provided below the base (1), and a stirring structure (5) is provided inside the mixing tank (4); A discharge pipe (6) is fixed on one side of the bottom of the mixing tank (4), and a filter structure (7) is provided at the bottom end of the discharge pipe (6).

2. The multifunctional circulating cooling water cleaning agent compounding equipment according to claim 1, characterized in that: The material box (2) includes a box body (21), a cover (22), a feeding pipe (23), and a discharge pipe (24). The box body (21) is fixed to both sides of the top of the base (1). The top of the box body (21) is fixed with a cover (22). The top of the cover (22) is fixed with a feeding pipe (23) on one side. The bottom of the box body (21) is provided with a discharge pipe (24).

3. The multifunctional circulating cooling water cleaning agent compounding equipment according to claim 2, characterized in that: The bottom ends of the discharge pipes (24) all pass through the base (1) and extend into the interior of the mixing tank (4).

4. The multifunctional circulating cooling water cleaning agent compounding equipment according to claim 1, characterized in that: The output end of the drive motor (31) extends to the inside of the housing (21) and is fixedly connected to the top of the rotating shaft (32). The metering grooves (34) are evenly distributed inside the metering disk (33).

5. The multifunctional circulating cooling water cleaning agent compounding equipment according to claim 1, characterized in that: The top view of the limiting plate (35) is arc-shaped, and both sides of the limiting plate (35) are fixedly connected to the inner wall of the box (21).

6. The multifunctional circulating cooling water cleaning agent compounding equipment according to claim 1, characterized in that: The stirring structure (5) includes a servo motor (51), a stirring shaft (52), and a spiral blade (53). The servo motor (51) is fixedly installed on the outer wall of one end of the mixing tank (4). The stirring shaft (52) is located at the bottom of the mixing tank (4). The spiral blade (53) is fixed on the outer wall of the stirring shaft (52).

7. The multifunctional circulating cooling water cleaning agent compounding equipment according to claim 6, characterized in that: One end of the stirring shaft (52) is fixedly connected to the output end of the servo motor (51).

8. The multifunctional circulating cooling water cleaning agent compounding equipment according to claim 1, characterized in that: The filter structure (7) includes a filter plate (71), filter holes (72), a drain pipe (73), and a connecting ring (74). The filter plate (71) is located at the bottom end of the discharge pipe (6). A connecting ring (74) is fixed at the edge of the bottom end of the filter plate (71). A drain pipe (73) is fixed on the inner wall of the connecting ring (74). Filter holes (72) are evenly distributed inside the filter plate (71).

9. A multifunctional circulating cooling water cleaning agent compounding device according to claim 8, characterized in that: The filter holes (72) are evenly distributed inside the filter plate (71), and the inner wall of the top of the filter plate (71) and the outer wall of the bottom of the discharge pipe (6) are threaded together.

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