A dormitory floor insulation layer laying auxiliary device
Patent Information
- Application Number
- CN202522626013.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-11
AI Technical Summary
The existing insulation board installation requires repeated manual handling, resulting in low construction efficiency and harm to personnel health. Furthermore, the lack of a material guiding structure leads to misalignment during installation.
Design an auxiliary device for laying insulation layer of dormitory floor slab, including a storage mechanism and a material guiding mechanism. The device uses a push cylinder and an electric cylinder to achieve automated laying. The angle of the material guiding plate is adjusted by a movable block and a support shaft to ensure that the insulation board moves along a preset path.
It enables automated insulation board laying, reducing manual labor intensity, avoiding physical fatigue, reducing the frequency of handling, preventing misalignment, and improving construction efficiency.
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Figure CN224931383U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building construction equipment technology, specifically an auxiliary device for laying insulation layers on dormitory floor slabs. Background Technology
[0002] The floor insulation layer is a lightweight insulation material layer laid between dormitory floors. It is usually made of polystyrene foam or extruded polystyrene board with a thickness of 20-100 mm. Its core function is to block heat conduction and improve the thermal insulation performance of the floor, while also providing sound insulation and moisture-proof effects.
[0003] For example, CN114908981A discloses a building exterior wall insulation layer laying device and its laying method, which relates to the field of building wall construction. The device includes a shell, a roll unwinding roller, and a guide roller. The shell has a connecting frame at its end, and the connecting frame has a screw slide at its end. The lower end of the screw slide has two rotating shafts, each with a mounting frame. Each mounting frame contains a conveying roller and a pressing roller. Each mounting frame has a notch on one side, and a drive assembly on the side of each mounting frame that is far apart from each other. A connecting rod is provided between the middle of each mounting frame and the slider of the screw slide. The center of the circle on the end face of each pressing roller near the screw slide is located on the axis of the corresponding rotating shaft. The minimum distance between two pressing rollers is not less than 1.5 times the diameter of the pressing roller.
[0004] The device and method for laying external wall insulation layers for buildings describes a process where a screw slide moves a slider up and down during operation. This slider, in turn, pulls two mounting frames around their corresponding rotating axes via a connecting rod, thereby changing the angle between the two extrusion rollers. This allows the device to lay mesh fabric at the angles where the insulation layer is assembled during construction. The device is highly efficient and has strong applicability.
[0005] As can be seen from the solutions disclosed in the existing patent documents, the existing insulation board laying requires repeated manual handling and manual laying of the insulation board, which not only slows down the construction pace, but also causes physical fatigue and injury to the construction workers. In addition, the existing insulation board laying vehicle lacks an insulation board discharge and guiding structure, which can easily lead to misalignment of the insulation board. Therefore, it is necessary to improve the existing technology. Utility Model Content
[0006] The purpose of this utility model is to provide an auxiliary device for laying insulation layers on dormitory floors to solve the problems existing in the prior art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: an auxiliary device for laying insulation layers on dormitory floors, comprising a vehicle body, a storage mechanism on one side of the vehicle body for storing insulation materials, the storage mechanism including a storage box on one side of the vehicle body, the storage box containing stacked insulation boards, a push cylinder at the lower end of the vehicle body, a push bar connected to the telescopic rod of the push cylinder, a guide rod on one side of each push bar, and guide blocks symmetrically arranged at one end of the push cylinder, an auxiliary storage box at the upper end of the vehicle body, an electric cylinder symmetrically arranged at the upper end of the storage box, fixing blocks symmetrically arranged on both sides of the electric cylinder, screws threaded into the fixing blocks, a connecting rod connected to the telescopic rod of the electric cylinder, and a push plate connected to one end of the connecting rod; A material guiding mechanism is symmetrically arranged inside one side of the storage box. The material guiding mechanism is used to guide the insulation board to discharge. The material guiding mechanism includes a bolt with a threaded connection inside the lower end of one side of the storage box. A nut is threadedly connected to the outer side of the bolt. A support shaft is pressed against the upper end of the bolt. A movable block is sleeved on the outer side of the support shaft. One end of the movable block is connected to a material guiding plate.
[0008] Preferably, a pusher bar is fitted inside the lower side of the storage box, the pusher bar is aligned with the insulation board, and the insulation board is stored inside the auxiliary storage box.
[0009] Preferably, a guide rod is sleeved inside the lower end of one side of the storage box, the guide rod is slidably sleeved inside the guide block, and the upper end face of the storage box is tightly attached to the fixing block.
[0010] Preferably, the lower end of the screw is threadedly connected to the storage box, and a push plate is slidably connected to the inner side of one end of the auxiliary storage box.
[0011] Preferably, a movable block is slidably sleeved inside the lower end of one side of the storage box, a support shaft is slidably sleeved inside the lower end of one side of the storage box, and a nut is tightly attached to the lower end face of one side of the storage box.
[0012] Compared with the prior art, the beneficial effects of this utility model are: This auxiliary device for laying insulation layers on dormitory floors uses a pusher cylinder to move the pusher bar laterally, which pushes the insulation board onto the dormitory floor surface for laying. The automated operation reduces the intensity of manual labor and avoids physical fatigue and injury caused by long-term handling. By activating an electric cylinder, the connecting rod and pusher plate move laterally, and the pusher plate pushes the insulation board to the storage box. The device automatically delivers the insulation board to the storage box according to the laying rhythm, reducing the frequency of manual handling.
[0013] By rotating the guide plate, the movable block and support shaft can be rotated, making it easy to adjust the tilt angle of the guide plate and move the insulation board along the preset path, avoiding misalignment caused by deviation. Attached Figure Description
[0014] Figure 1 This is a perspective view of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the storage box of this utility model; Figure 3 This is an enlarged perspective view of the push cylinder of this utility model; Figure 4 This is an enlarged perspective view of the guide plate of this utility model.
[0015] In the diagram: 1. Car body, 11. Storage box, 12. Insulation plate, 13. Push cylinder, 14. Push bar, 15. Guide rod, 16. Guide block, 17. Auxiliary storage box, 18. Electric cylinder, 19. Fixing block, 110. Screw, 111. Connecting rod, 112. Push plate, 2. Bolt, 21. Nut, 22. Support shaft, 23. Movable block, 24. Guide plate. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-4 The diagram shows an auxiliary device for laying insulation layer on dormitory floor slabs, including a vehicle body 1. A storage mechanism is set on one side of the vehicle body 1 for storing insulation materials. The storage mechanism includes a storage box 11 set on one side of the vehicle body 1, with insulation boards 12 stacked inside the storage box 11. A push cylinder 13 is set at the lower end of the vehicle body 1. The telescopic rod of the push cylinder 13 is connected to a push bar 14. A guide rod 15 is set on one side of the push bar 14. A guide block 16 is symmetrically set at one end of the push cylinder 13. An auxiliary storage box 17 is set at the upper end of the vehicle body 1. An electric cylinder 18 is symmetrically set at the upper end of the storage box 11. Fixing blocks 19 are symmetrically set on both sides of the electric cylinder 18. Screws 110 are connected to the internal threads of the fixing blocks 19. The telescopic rod of the electric cylinder 18 is connected to a connecting rod 111. One end of the connecting rod 111 is connected to a push plate 112. The push cylinder 13 and the electric cylinder 18 are electric push cylinders, which are precision actuators that convert rotary motion into linear motion through a transmission mechanism driven by a motor, thereby achieving precise control of position, speed, and thrust. The rotational motion of the motor is converted into the linear motion of the nut and screw through transmission mechanisms such as ball screws, roller screws, and rack and pinion gears.
[0018] A material guiding mechanism is symmetrically arranged inside one side of the storage box 11. The material guiding mechanism is used to guide the insulation board 12 to discharge. The material guiding mechanism includes a bolt 2 with a threaded connection inside the lower end of one side of the storage box 11, a nut 21 with a threaded connection outside the bolt 2, a support shaft 22 pressed at the upper end of the bolt 2, a movable block 23 sleeved on the outside of the support shaft 22, and a material guiding plate 24 connected to one end of the movable block 23.
[0019] Please see Figure 1-3 A pusher bar 14 is fitted inside the lower side of the storage box 11, and the pusher bar 14 is aligned with the insulation board 12. The insulation board 12 is stored inside the auxiliary storage box 17. With this setup, the push cylinder 13 is activated to drive the push bar 14 to move laterally, which facilitates the push bar 14 to push the insulation board 12 onto the dormitory floor surface for installation. The automated operation reduces the intensity of manual labor and avoids physical fatigue and injury caused by long-term handling.
[0020] Please see Figure 1-3 The lower side of the storage box 11 is fitted with a guide rod 15, and the guide block 16 is fitted with the guide rod 15. The upper surface of the storage box 11 is in close contact with the fixing block 19. With this setup, when the push bar 14 extends out of the insulation plate 12 and retracts, the guide rod 15 can provide auxiliary support for the insulation plate 12 inside the storage box, preventing uneven force distribution and lateral deviation at the lower end of the insulation plate 12.
[0021] Please see Figure 1-2 The lower end of screw 110 is threaded to storage box 11, and the inner side of one end of auxiliary storage box 17 is slidably connected to push plate 112; With this setup, by starting the electric cylinder 18, the connecting rod 111 and the push plate 112 move laterally. The push plate 112 pushes the insulation board 12 to the storage box 11, so that the device can automatically transport the insulation board 12 to the storage box 11 according to the laying rhythm, reducing the frequency of manual handling.
[0022] Please see Figure 1 , Figure 2 and Figure 4 The lower side of the storage box 11 is slidably fitted with a movable block 23, and the lower side of the storage box 11 is slidably fitted with a support shaft 22. The lower side of the storage box 11 is tightly fitted with a nut 21. With this setup, rotating the guide plate 24 drives the movable block 23 and the support shaft 22 to rotate, which facilitates adjusting the tilt angle of the guide plate 24 and allows the insulation board 12 to move along a preset path, avoiding misalignment caused by offset. By rotating and tightening the bolt 2 and nut 21, the bolt 2 is driven to press and fix the support shaft 22, which facilitates fixing the tilt angle of the guide plate 24 and prevents it from rotating automatically during laying.
[0023] The working principle of this embodiment is as follows: The dormitory floor insulation layer laying auxiliary device drives the push bar 14 to move laterally by starting the push cylinder 13, which facilitates the push bar 14 to push the insulation board 12 to the surface of the dormitory floor for laying. The automated operation reduces the intensity of manual labor and avoids physical fatigue and injury caused by long-term handling. By starting the electric cylinder 18, the connecting rod 111 and the push plate 112 move laterally. The push plate 112 pushes the insulation board 12 to the storage box 11, realizing that the device automatically delivers the insulation board 12 to the storage box 11 according to the laying rhythm, reducing the frequency of manual handling. It is worth noting that the design of the guide rod 15 and the guide block 16 can guide the movement direction of the push bar 14 and prevent the push bar 14 from deflecting to the side and causing equipment failure. When the push bar 14 pushes out of the insulation plate 12 and retracts, the guide rod 15 can provide auxiliary support for the insulation plate 12 inside the storage box and prevent uneven force on the lower end of the insulation plate 12 and deflection.
[0024] Rotating the guide plate 24 drives the movable block 23 and the support shaft 22 to rotate, which facilitates the adjustment of the tilt angle of the guide plate 24 and allows the insulation board 12 to move along the preset path, avoiding misalignment caused by deviation. Rotating the tightening bolt 2 and nut 21 causes the bolt 2 to press and fix the support shaft 22, which facilitates fixing the tilt angle of the guide plate 24 and prevents it from rotating automatically during laying.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An auxiliary device for laying insulation layers on dormitory floors, characterized in that: The vehicle includes a vehicle body (1), a storage mechanism is provided on one side of the vehicle body (1), the storage mechanism is used to store insulation materials, the storage mechanism includes a storage box (11) provided on one side of the vehicle body (1), insulation boards (12) are stacked inside the storage box (11), a push cylinder (13) is provided at the lower end of the vehicle body (1), the telescopic rod of the push cylinder (13) is connected to a push bar (14), a guide rod (15) is provided on one side of the push bar (14), a guide block (16) is symmetrically provided at one end of the push cylinder (13), an auxiliary storage box (17) is provided at the upper end of the vehicle body (1), an electric cylinder (18) is symmetrically provided at the upper end of the storage box (11), a fixing block (19) is symmetrically provided on both sides of the electric cylinder (18), a screw (110) is threaded inside the fixing block (19), a connecting rod (111) is connected to the telescopic rod of the electric cylinder (18), and a push plate (112) is connected to one end of the connecting rod (111). A material guiding mechanism is symmetrically arranged inside one side of the storage box (11). The material guiding mechanism is used to guide the insulation board (12) to discharge. The material guiding mechanism includes a bolt (2) with a threaded connection inside the lower end of one side of the storage box (11). A nut (21) is threadedly connected to the outer side of the bolt (2). A support shaft (22) is pressed on the upper end of the bolt (2). A movable block (23) is sleeved on the outer side of the support shaft (22). A material guiding plate (24) is connected to one end of the movable block (23).
2. The auxiliary device for laying insulation layer of dormitory floor slab according to claim 1, characterized in that: The lower side of the storage box (11) is fitted with a pusher (14), which is aligned with the insulation board (12). The auxiliary storage box (17) stores the insulation board (12).
3. The auxiliary device for laying insulation layer of dormitory floor slab according to claim 1, characterized in that: The storage box (11) is fitted with a guide rod (15) inside the lower side, and the guide block (16) is fitted with the guide rod (15) inside. The upper surface of the storage box (11) is in close contact with the fixing block (19).
4. The auxiliary device for laying insulation layer of dormitory floor slab according to claim 1, characterized in that: The lower end of the screw (110) is threaded to the storage box (11), and the inner side of one end of the auxiliary storage box (17) is slidably connected to the push plate (112).
5. The auxiliary device for laying insulation layer of dormitory floor slab according to claim 1, characterized in that: The storage box (11) has a movable block (23) slidingly sleeved inside the lower side of one side, a support shaft (22) slidingly sleeved inside the lower side of one side, and a nut (21) tightly attached to the lower side of one side.
Citation Information
Patent Citations
Building external wall thermal insulation layer laying device and laying method thereof
CN114908981A
