Pressure valve detector

Abstract

The utility model belongs to the field of detector, especially a pressure valve detector, including the detection case, the top of detection case is installed with the water tank, and the pressure valve of being detected is placed in the water tank, the top of detection case is installed with the fixed plate, and the front side of fixed plate is installed with the pressure gauge and the regulating valve, and the regulating valve is located pressure gauge's left side, and the connecting pipe is installed between pressure gauge and regulating valve body, and the gas pipe is installed on regulating valve body, and one end of gas pipe is connected with the gas valve quick coupling that is connected with pressure valve, and the gas supply mechanism that is connected with pressure gauge is equipped in the detection case, the bottom inner wall of water tank is slidably installed with two drive plates, and the fixed seat is fixedly installed on one side of drive plate, the utility model discloses reasonable in design can complete detection in the oil depot field, need not to dismantle and send the detection, greatly reduce the detection time of sending, promote the detection efficiency, still can guarantee the detection leakproofness through the clamping and the pressing mechanism, improve the accuracy of detection.

Description

Technical Field

[0001] This utility model relates to the field of testing instrument technology, and in particular to a pressure valve testing instrument. Background Technology

[0002] In the daily operation of oil depots, shuttle-shaped pressure-reducing valves used on oil transportation pipelines play a crucial role. They effectively regulate the pressure of oil within the pipelines, ensuring the safety and stability of the oil transportation process. According to relevant oil depot management regulations, shuttle-shaped pressure-reducing valves need to undergo regular annual inspections to ensure they can properly relieve pressure under required conditions, preventing safety accidents caused by valve failure.

[0003] However, current testing of shuttle-shaped pressure reducing valves typically requires disassembling them from oil pipelines and sending them to specialized testing institutions. This method has many drawbacks. Disassembling and transporting the valves consumes a significant amount of manpower and time, especially for large oil depots with a large number of valves, resulting in a massive workload. Furthermore, the testing cycle is long, often failing to provide timely feedback on the results, posing a potential safety hazard to oil depot management. Therefore, we propose a pressure valve testing instrument to address these issues. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a pressure valve detector.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A pressure valve tester includes a test box, a water tank installed on the top of the test box, and a pressure valve to be tested placed in the water tank; a fixing plate is installed on the top of the test box, a pressure gauge and a regulating valve are installed on the front side of the fixing plate, the regulating valve is located to the left of the pressure gauge, a connecting pipe is installed between the pressure gauge and the regulating valve body, an air supply pipe is installed on the regulating valve body, one end of the air supply pipe is connected to a quick-connect air valve connector connected to the pressure valve, and an air supply mechanism connected to the pressure gauge is provided inside the test box;

[0007] Two drive plates are slidably installed on the bottom inner wall of the water tank. A fixed seat is fixedly installed on one side of the drive plate, and an arc-shaped clamping plate for fixing the pressure valve is fixedly installed on one side of the fixed seat. A support plate is fixedly installed on the top of the drive plate, and a clamping mechanism for pressing the quick connector of the air valve is provided on the support plate.

[0008] Preferably, the air supply mechanism includes an air compressor for providing pressure for testing, the air compressor is equipped with a compressed air delivery pipe, and one end of the compressed air delivery pipe is connected to a pressure gauge.

[0009] Preferably, the clamping mechanism includes an L-shaped plate, a threaded hole, a fixing screw, a clamping plate, and a knob. The L-shaped plate is fixedly installed on the top of the support plate. A threaded hole is provided on the top of the L-shaped plate. A fixing screw is installed in the threaded hole. A clamping plate for fixing the quick connector of the air valve to the pressure valve is fixedly installed at the bottom end of the fixing screw. A knob is fixedly installed at the top end of the fixing screw.

[0010] Preferably, two vertical plates are fixedly installed on the bottom inner wall of the water tank, and a guide rod is fixedly installed on the other side of the drive plate, with the guide rod passing through the corresponding vertical plate.

[0011] Preferably, the vertical plate has two sliding holes, and the guide rod is slidably connected to the corresponding sliding hole.

[0012] Preferably, the vertical plate has a second threaded hole, and an adjusting screw is installed in the second threaded hole. One end of the adjusting screw is rotatably mounted on the drive plate, and the other end of the adjusting screw is fixedly mounted with a handle.

[0013] Preferably, a rotating groove is provided on the other side of the drive plate, and an annular groove is provided on the inner wall of the rotating groove. An annular seat is fixedly installed on the adjusting screw, and the annular seat is rotatably connected to the corresponding annular groove.

[0014] Preferably, the bottom of the testing box is equipped with multiple casters, and the casters are lockable omnidirectional wheels.

[0015] The beneficial effects of this utility model are:

[0016] 1. The testing of shuttle-shaped pressure reducing valves can be completed on-site at the oil depot without disassembling the valves and sending them to a specialized testing agency for testing. This greatly reduces the valve testing time, avoids the disruption of normal production and operation of the oil depot due to testing, and significantly improves the efficiency of the testing work.

[0017] 2. By setting up a clamping mechanism, the shuttle-shaped pressure reducing valve and the quick-connect valve to be tested can be firmly fixed and tightly clamped, which effectively ensures the sealing of the connection between the quick-connect valve and the pressure reducing valve, avoids the problem of inaccurate test results due to gas leakage, and improves the reliability of the test results.

[0018] 3. By setting guide rods, adjusting screws and handles, the distance between the two arc-shaped clamping plates can be easily adjusted, which can stably fix the pressure valve and prevent the pressure valve from shaking during the testing process and affecting the testing. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of a pressure valve detector proposed in this utility model;

[0020] Figure 2 for Figure 1 A schematic diagram of a partial three-dimensional structure;

[0021] Figure 3 for Figure 2 A schematic diagram of a partial three-dimensional structure;

[0022] Figure 4 for Figure 3 A cross-sectional three-dimensional structural diagram.

[0023] In the diagram: 101, testing box; 102, casters; 103, water tank; 104, pressure valve; 201, fixing plate; 202, pressure gauge; 203, regulating valve; 204, connecting pipe; 205, air supply pipe; 206, quick-connect valve; 301, drive plate; 302, fixing seat; 303, arc-shaped clamping plate; 401, support plate; 402, L-shaped plate; 403, threaded hole one; 404, fixing screw; 405, clamping plate; 406, knob; 501, vertical plate; 502, guide rod; 601, threaded hole two; 602, adjusting screw; 603, handle. Detailed Implementation

[0024] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0025] This application discloses a pressure valve detector.

[0026] Reference Figure 1-4 A pressure valve 104 tester includes a test box 101. A water tank 103 is installed on the top of the test box 101, and the pressure valve 104 to be tested is placed in the water tank 103. A fixing plate 201 is installed on the top of the test box 101. A pressure gauge 202 and a regulating valve 203 are installed on the front side of the fixing plate 201. The regulating valve 203 is located to the left of the pressure gauge 202. A connecting pipe 204 is installed between the pressure gauge 202 and the regulating valve body. An air supply pipe 205 is installed on the regulating valve body, and one end of the air supply pipe 205 is connected to... There is a quick-connect air valve 206 connected to the pressure valve 104. The test box 101 is equipped with an air supply mechanism connected to the pressure gauge 202. Two drive plates 301 are slidably installed on the bottom inner wall of the water tank 103. A fixed seat 302 is fixedly installed on one side of the drive plate 301. An arc-shaped clamping plate 303 for fixing the pressure valve 104 is fixedly installed on one side of the fixed seat 302. A support plate 401 is fixedly installed on the top of the drive plate 301. A clamping mechanism for pressing the quick-connect air valve 206 is provided on the support plate 401.

[0027] In this embodiment, the air supply mechanism includes an air compressor that provides pressure for testing. The air compressor is equipped with a compressed air delivery pipe, and one end of the compressed air delivery pipe is connected to the pressure gauge 202. The air compressor can stably generate compressed gas, providing a continuous and stable pressure source for the pressure valve 104 to detect, ensuring the smooth progress of the detection process.

[0028] In this embodiment, the clamping mechanism includes an L-shaped plate 402, a threaded hole 403, a fixing screw 404, a clamping plate 405, and a knob 406. The L-shaped plate 402 is fixedly installed on the top of the support plate 401. The top of the L-shaped plate 402 has a threaded hole 403, and the fixing screw 404 is installed in the threaded hole 403. The bottom end of the fixing screw 404 is fixedly installed with a clamping plate 405 for fixing the quick connector 206 to the pressure valve 104. The top end of the fixing screw 404 is fixedly installed with a knob 406. By rotating the knob 406, the fixing screw 404 is rotated, which in turn pushes the clamping plate 405 to move up and down, thereby clamping and fixing the quick connector 206, effectively ensuring the sealing between the quick connector 206 and the pressure valve 104, and avoiding gas leakage from affecting the test results.

[0029] In this embodiment, two vertical plates 501 are fixedly installed on the bottom inner wall of the water tank 103, and a guide rod 502 is fixedly installed on the other side of the drive plate 301. The guide rod 502 passes through the corresponding vertical plate 501. The vertical plates 501 and the guide rod 502 provide guidance for the sliding of the drive plate 301, ensuring that the drive plate 301 remains stable during movement and avoiding deviation, thereby ensuring that the arc-shaped clamping plate 303 can accurately fix the pressure valve 104.

[0030] In this embodiment, two sliding holes are provided on the vertical plate 501, and the guide rod 502 is slidably connected to the corresponding sliding hole. The sliding hole allows the guide rod 502 to slide smoothly on the vertical plate 501, reducing the frictional resistance between the guide rod 502 and the vertical plate 501, and improving the flexibility and stability of the drive plate 301 movement.

[0031] In this embodiment, a threaded hole 601 is provided on the vertical plate 501. An adjusting screw 602 is installed in the threaded hole 601. One end of the adjusting screw 602 is rotatably mounted on the drive plate 301, and the other end of the adjusting screw 602 is fixedly mounted with a handle 603. The operator rotates the handle 603 to drive the adjusting screw 602 to rotate. Since the adjusting screw 602 is threadedly connected to the threaded hole 601 on the vertical plate 501, the adjusting screw 602 will push the drive plate 301 to slide along the guide rod 502 during rotation, thereby achieving the purpose of adjusting the distance between the two arc-shaped clamping plates 303 to stably fix the pressure valve 104.

[0032] In this embodiment, a rotating groove is provided on the other side of the drive plate 301, and an annular groove is provided on the inner wall of the rotating groove. An annular seat is fixedly installed on the adjusting screw 602, and the annular seat is rotatably connected to the corresponding annular groove. The cooperation between the annular seat and the annular groove enables the adjusting screw 602 to rotate stably on the drive plate 301, while preventing the adjusting screw 602 from separating from the drive plate 301 during rotation, thus ensuring that the pushing action of the adjusting screw 602 on the drive plate 301 is stable and reliable.

[0033] In this embodiment, the bottom of the testing box 101 is equipped with multiple casters 102, and the casters 102 are set as lockable casters. The lockable casters allow the testing instrument to move flexibly according to the testing requirements, making it convenient for staff to adjust the placement of the testing instrument. When the testing instrument is moved to the designated position, it can be fixed by locking the casters 102 to prevent the testing instrument from moving during the testing process and ensure the stable progress of the testing work.

[0034] The working principle of this utility model is as follows: First, the shuttle-shaped pressure reducing valve to be tested is placed in the water tank 103. By rotating the handle 603 on the vertical plate 501, the adjusting screw 602 is driven to rotate. The adjusting screw 602 pushes the drive plate 301 to slide along the guide rod 502, thereby adjusting the distance between the two arc-shaped clamping plates 303, so that the arc-shaped clamping plates 303 firmly fix the shuttle-shaped pressure reducing valve to be tested. Next, the quick connector 206 of the air valve is connected to the air inlet end of the shuttle-shaped pressure reducing valve. Then, the knob 406 on the top of the L-shaped plate 402 on the support plate 401 is rotated, which drives the fixing screw 404 to move downward. The fixing screw 404 pushes the pressing plate 405 to move downward, pressing the quick connector 206 tightly onto the shuttle-shaped pressure reducing valve, ensuring that there is no gas leakage in the contact gap between the quick connector 206 and the pressure reducing valve.

[0035] Next, the air compressor in the test chamber 101 is started. The air compressor generates compressed gas, which is delivered to the pressure gauge 202 through the compressed air delivery pipe. The operator adjusts the pressure value of the compressed gas to the test value desired by the customer by adjusting the regulating valve 203 on the front side of the fixed plate 201. At this time, the pressure gauge 202 can display the current pressure value in real time, which is convenient for the operator to observe and confirm. By opening the gas valve switch, the compressed gas enters the shuttle-shaped pressure reducing valve through the regulating valve 203, connecting pipe 204, gas delivery pipe 205 and gas valve quick connector 206. Then, the outlet end of the shuttle-shaped pressure reducing valve is immersed in the water tank 103 that has been prepared in advance.

[0036] Finally, observe the situation near the air outlet of the shuttle-shaped pressure reducing valve in water tank 103. If bubbles emerge, it indicates that the shuttle-shaped pressure reducing valve can open normally to release pressure under the current test pressure, which meets the customer's usage requirements. If no bubbles emerge, it indicates that the shuttle-shaped pressure reducing valve cannot release pressure normally under the current test pressure and needs to be repaired or replaced.

[0037] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A pressure valve detector, characterized in that, The test box (101) includes a test chamber (101), a water tank (103) is installed on the top of the test chamber (101), and a pressure valve (104) to be tested is placed in the water tank (103); a fixing plate (201) is installed on the top of the test chamber (101), a pressure gauge (202) and a regulating valve (203) are installed on the front side of the fixing plate (201), the regulating valve (203) is located to the left of the pressure gauge (202), a connecting pipe (204) is installed between the pressure gauge (202) and the regulating valve body, an air supply pipe (205) is installed on the regulating valve body, one end of the air supply pipe (205) is connected to a quick-connect valve (206) connected to the pressure valve (104), and an air supply mechanism connected to the pressure gauge (202) is provided inside the test chamber (101). Two drive plates (301) are slidably installed on the bottom inner wall of the water tank (103). A fixed seat (302) is fixedly installed on one side of the drive plate (301). An arc-shaped clamping plate (303) for fixing the pressure valve (104) is fixedly installed on one side of the fixed seat (302). A support plate (401) is fixedly installed on the top of the drive plate (301). A clamping mechanism for pressing the quick connector (206) of the air valve is provided on the support plate (401).

2. The pressure valve detector according to claim 1, characterized in that, The air supply mechanism includes an air compressor for providing pressure for testing, the air compressor is equipped with a compressed air delivery pipe, and one end of the compressed air delivery pipe is connected to a pressure gauge (202).

3. The pressure valve detector according to claim 1, characterized in that, The clamping mechanism includes an L-shaped plate (402), a threaded hole, a fixing screw (404), a clamping plate (405), and a knob (406). The L-shaped plate (402) is fixedly installed on the top of the support plate (401). The top of the L-shaped plate (402) has a threaded hole (403). The fixing screw (404) is installed in the threaded hole (403). The bottom end of the fixing screw (404) is fixedly installed with a clamping plate (405) for fixing the quick connector (206) of the air valve to the pressure valve (104). The top end of the fixing screw (404) is fixedly installed with a knob (406).

4. The pressure valve detector according to claim 1, characterized in that, Two vertical plates (501) are fixedly installed on the bottom inner wall of the water tank (103), and a guide rod (502) is fixedly installed on the other side of the drive plate (301), and the guide rod (502) passes through the corresponding vertical plate (501).

5. A pressure valve detector according to claim 4, characterized in that, Two sliding holes are provided on the vertical plate (501), and the guide rod (502) is slidably connected to the corresponding sliding hole.

6. A pressure valve detector according to claim 4, characterized in that, The vertical plate (501) has a threaded hole (601) and an adjusting screw (602) is installed in the threaded hole (601). One end of the adjusting screw (602) is rotatably mounted on the drive plate (301), and the other end of the adjusting screw (602) is fixedly mounted with a handle (603).

7. A pressure valve detector according to claim 6, characterized in that, A rotating groove is provided on the other side of the drive plate (301), and an annular groove is provided on the inner wall of the rotating groove. An annular seat is fixedly installed on the adjusting screw (602), and the annular seat is rotatably connected to the corresponding annular groove.

8. A pressure valve detector according to claim 1, characterized in that, The bottom of the testing box (101) is equipped with multiple casters (102), and the casters (102) are configured as lockable casters.

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