A high voltage connector

Abstract

The utility model relates to vehicle high pressure connector technical field especially relates to a kind of high pressure connector, including shell, power terminal, power terminal, first rubber core, second rubber core, first limiting component and second limiting component, power terminal is installed in first rubber core, power terminal is installed in second rubber core, power terminal has the first connecting part exposed in first rubber core, power terminal has the second connecting part exposed in second rubber core, first connecting part and second connecting part are electrically connected inside third installation part, power terminal extends along first direction, power terminal extends along second direction, first direction and second direction intersect, first limiting component is used to limit the displacement of power terminal along first direction, second limiting component is used to limit the displacement of power terminal along second direction. Avoid the break between power terminal and power terminal, improve the stability between power terminal and power terminal.

Description

Technical Field

[0001] This utility model relates to the field of high-voltage connector technology for vehicles, and in particular to a high-voltage connector. Background Technology

[0002] High-voltage connectors in new energy vehicles are used to achieve electrical connections between high-voltage components such as batteries, motors, and on-board chargers.

[0003] An existing high-voltage connector includes a housing, a power terminal, a power terminal, a front core, a side core, and an inner core. The inner core, front core, and side core are all installed in the housing. One end of the power terminal is connected to a power cable inside the side core, and the other end of the power cable is used to connect to the vehicle's battery. The other end of the power terminal extends into the inner core. The power terminal is installed inside the front core, and one end of the power terminal exposed outside the front core is used to connect to the vehicle's motor. The other end of the power terminal extends into the inner core. The power terminal is connected to the power terminal to realize the connection between the vehicle's battery and motor.

[0004] However, existing high-voltage connectors are prone to wobbling between the power and electrical terminals, which may cause a disconnect between the power and electrical terminals. Summary of the Invention

[0005] This utility model provides a high-voltage connector designed to solve the problem of easy wobbling of the power supply terminals and power terminals in existing high-voltage connectors.

[0006] To address the aforementioned issues, this utility model provides a high-voltage connector, comprising a housing, a power terminal, a power terminal, a first core, a second core, a first limiting component, and a second limiting component. The housing includes a first mounting portion, a second mounting portion, and a third mounting portion. The first core is mounted on the first mounting portion, the power terminal is mounted on the first core, the second core is mounted on the second mounting portion, and the power terminal is mounted on the second core. The power terminal has a first connecting portion exposed outside the first adhesive core, and the power terminal has a second connecting portion exposed outside the second adhesive core. The first connecting portion and the second connecting portion are electrically connected inside the third mounting portion. The power terminal extends along a first direction, and the power terminal extends along a second direction. The first direction and the second direction intersect. The first limiting component is used to limit the displacement of the power terminal along the first direction, and the second limiting component is used to limit the displacement of the power terminal along the second direction.

[0007] Optionally, the first limiting component includes a first locking block, which is disposed on the first adhesive core, and the power terminal is provided with a first locking hole, wherein the first locking block engages with the first locking hole.

[0008] Optionally, the first core is provided with a first elastic arm extending along the first direction, and the first locking block is disposed on the side of the first elastic arm facing the power terminal.

[0009] Optionally, the first core has a first inner cavity, and the power terminal is installed in the first inner cavity; The first core has a first notch at one end near the power terminal that communicates with the first inner cavity, and the first elastic arm at one end away from the power terminal is connected to the first notch.

[0010] Optionally, the second limiting component includes a second locking block, which is disposed on the second rubber core, and the power terminal is provided with a second locking hole, wherein the second locking block engages with the second locking hole.

[0011] Optionally, the second core is provided with a second elastic arm extending along the second direction, and the second locking block is disposed on the side of the second elastic arm facing the power terminal.

[0012] Optionally, the second core has a second inner cavity, and the power terminal is installed in the second inner cavity; The second core has a second notch at one end away from the power terminal, which is connected to the second inner cavity, and the second elastic arm is connected to the second notch at one end near the power terminal.

[0013] Optionally, the high-voltage connector further includes a third core, which is mounted on the third mounting portion. The third core has a third inner cavity. The first mounting portion has a first chamber, the second mounting portion has a second chamber, and the third mounting portion has a third chamber. The third mounting portion is mounted on the third chamber. A first through hole is provided between the first chamber and the third chamber. The third core has a first through hole and a second through hole that communicate with the third inner cavity. The first core extends into the third inner cavity through the first through hole and the first through hole. A second through hole is provided between the second chamber and the third chamber, and the second core extends into the third inner cavity through the second through hole and the second perforation.

[0014] Optionally, a first stop block is provided at one end of the first core near the power terminal, and the first stop block blocks the inner wall of the third inner cavity on the side facing the power terminal.

[0015] Optionally, a second stop block is provided at one end of the second core near the power terminal, and the second stop block blocks the inner wall of the third inner cavity facing the power terminal.

[0016] According to the high-voltage connector provided in this embodiment of the present invention, the first limiting component can limit the displacement of the power terminal along the first direction to prevent the power terminal from shaking along the first direction, and the second limiting component can limit the displacement of the power terminal along the second direction to prevent the power terminal from shaking along the second direction, thereby preventing the distance between the power terminal and the power terminal from changing, preventing the power terminal from disconnecting from the power terminal, and improving the stability between the power terminal and the power terminal. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of a high-voltage connector provided in an embodiment of the present invention; Figure 2 for Figure 1 Internal structure diagram; Figure 3 for Figure 2 Assembly diagram of the first core, power terminals and power cord; Figure 4 for Figure 3 A schematic diagram of the structure of the first rubber core; Figure 5 for Figure 3 Assembly diagram of the power supply terminals and power cord; Figure 6 for Figure 2 Assembly diagram of the second rubber core and the power terminal; Figure 7 This is a schematic diagram of the structure of the second adhesive core in the figure.

[0019] Reference numerals in the accompanying drawings: 1. Outer shell; 2. First mounting part; 3. Second mounting part; 4. Third mounting part; 5. First chamber; 6. First through hole; 7. Second chamber; 8. Second through hole; 9. Third chamber; 10. First rubber core; 11. Second rubber core; 12. Third rubber core; 13. Third inner cavity; 14. First through hole; 15. Second through hole; 16. Power cord; 17. Power terminal; 18. First connecting part; 19. First inner cavity; 20. First notch; 21. First elastic arm; 22. First locking block; 23. First inclined... Surface; 24, First clearance groove; 25, First stop arm; 26, First stop block; 27, First swing groove; 28, First swing arm; 29, First limit block; 30, First locking hole; 31, Power terminal; 32, Second locking hole; 33, Second notch; 34, Second elastic arm; 35, Second locking block; 36, Second inclined surface; 37, Second clearance groove; 38, Second stop arm; 39, Second stop block; 40, Second swing groove; 41, Second swing arm; 42, Second limit block; 43, Second inner cavity; 44, Second connecting part. Detailed Implementation

[0020] To make the technical problems solved, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] like Figures 1 to 7 As shown, Embodiment 1 of this utility model provides a high-voltage connector, including a housing 1, a power terminal 17, a power terminal 31, a first core 10, a second core 11, a first limiting component, and a second limiting component. The housing 1 includes a first mounting part 2, a second mounting part 3, and a third mounting part 4. The first core 10 is mounted on the first mounting part 2, the power terminal 17 is mounted on the first core 10, the second core 11 is mounted on the second mounting part 3, and the power terminal 31 is mounted on the second core 11.

[0023] The power terminal 17 has a first connecting portion 18 exposed in the first core 10, and the power terminal 31 has a second connecting portion 44 exposed in the second core 11. The first connecting portion 18 and the second connecting portion 44 are electrically connected inside the third mounting portion 4.

[0024] The power terminal 17 extends along a first direction, and the power terminal 31 extends along a second direction. The first direction and the second direction intersect. The first limiting component is used to limit the displacement of the power terminal 17 along the first direction, and the second limiting component is used to limit the displacement of the power terminal 31 along the second direction.

[0025] In this embodiment, the first limiting component can limit the displacement of the power terminal 17 along the first direction to prevent the power terminal 17 from wobbling along the first direction, and the second limiting component can limit the displacement of the power terminal 31 along the second direction to prevent the power terminal 31 from wobbling along the second direction. This prevents the distance between the power terminal 31 and the power terminal 17 from changing, prevents the power terminal 17 from being disconnected from the power terminal 31, and improves the stability between the power terminal 31 and the power terminal 17.

[0026] In this embodiment, the first direction is the extension direction of the power terminal 17, and the second direction is the extension direction of the power terminal 31.

[0027] In one embodiment, the first limiting component includes a first locking block 22, which is disposed on the first adhesive core 10. The power terminal 17 is provided with a first locking hole 30, and the first locking block 22 is engaged with the first locking hole 30.

[0028] In this embodiment, the first locking block 22 is inserted into the first locking hole 30. The side of the first locking block 22 facing away from the power terminal 31 is blocked by the inner wall of the hole facing the power terminal 31 of the first locking hole 30. The side of the first locking block 22 facing the power terminal 31 contacts the inner wall of the hole facing away from the power terminal 31 of the first locking hole 30, thereby restricting the displacement of the power terminal 17 in the first direction.

[0029] In this embodiment, the side of the first locking block 22 facing away from the power terminal 31 is a first inclined surface 23. The distance between the end of the first inclined surface 23 near the power terminal 31 and the lower side of the power terminal 17 is greater than the distance between the end of the first inclined surface 23 away from the power terminal 31 and the lower side of the power terminal 17. The first inclined surface 23 facilitates the insertion of the power terminal 17 into the first core 10.

[0030] In one embodiment, the first core 10 is provided with a first elastic arm 21 extending in a first direction, and a first locking block 22 is disposed on the side of the first elastic arm 21 facing the power terminal 17.

[0031] In this embodiment, the first elastic arm 21 extends along the first direction, one end of the first elastic arm 21 is connected to the first rubber core 10, and the first locking block 22 is disposed at the other end of the first elastic arm 21.

[0032] In this embodiment, when the power terminal 17 is inserted into the first core 10, the front end of the power terminal 17 will first contact the first inclined surface 23, thereby forcing the first elastic arm 21 to swing downward. When the first locking hole 30 of the power terminal 17 moves above the first locking block 22, the first elastic arm 21 swings upward, causing the first locking block 22 to be locked into the first locking hole 30.

[0033] In this embodiment, the first elastic arm 21 is provided to facilitate the first locking block 22 entering the first locking hole 30.

[0034] In one embodiment, the first core 10 is provided with a first inner cavity 19, and the power terminal 17 is installed in the first inner cavity 19; The first core 10 has a first notch 20 at one end near the power terminal 31, which is connected to the first inner cavity 19. The end of the first elastic arm 21 away from the power terminal 31 is connected to the first notch 20.

[0035] In this embodiment, one end of the power terminal 17 is installed in the first inner cavity 19 and connected to the power line 16 in the first inner cavity 19. The power line 16 extends out of the first core 10 and is exposed outside the outer casing 1. The power line 16 is used to connect to the vehicle's battery. The end of the power terminal 17 that extends out of the first core 10 forms the first connection portion 18.

[0036] In this embodiment, the opening of the first notch 20 faces the power terminal 31, and the first elastic arm 21 is connected to the side of the first notch 20 facing the power terminal 31.

[0037] In this embodiment, the first notch 20 can provide swing space for the first elastic arm 21.

[0038] In one embodiment, the second limiting component includes a second locking block 35, which is disposed on the second core 11. The power terminal 31 is provided with a second locking hole 32, and the second locking block 35 is engaged with the second locking hole 32.

[0039] In this embodiment, the second card block 35 is inserted into the second card hole 32. The side of the second card block 35 facing the power terminal 17 is blocked by the inner wall of the second card hole 32 facing away from the power terminal 17, thereby restricting the displacement of the power terminal 17 in the first direction.

[0040] In this embodiment, the side of the second locking block 35 facing away from the power terminal 17 is a second inclined surface 36. The distance between the end of the second inclined surface 36 near the power terminal 17 and the lower side of the power terminal 31 is greater than the distance between the end of the second inclined surface 36 away from the power terminal 17 and the lower side of the power terminal 31. The second inclined surface 36 facilitates the insertion of the power terminal 31 into the first core 10.

[0041] In one embodiment, the second core 11 is provided with a second elastic arm 34 extending in a second direction, and a second locking block 35 is disposed on the side of the second elastic arm 34 facing the power terminal 31.

[0042] In this embodiment, the second elastic arm 34 extends along the second direction, one end of the second elastic arm 34 is connected to the second core 11, and the second locking block 35 is disposed at the other end of the second elastic arm 34.

[0043] In this embodiment, when the power terminal 31 is inserted into the second core 11, the front end of the power terminal 31 will first contact the second inclined surface 36, thereby forcing the second elastic arm 34 to swing downward. When the second locking hole 32 of the power terminal 31 moves above the second locking block 35, the second elastic arm 34 swings upward, causing the second locking block 35 to be locked into the second locking hole 32.

[0044] In this embodiment, the second elastic arm 34 is provided to facilitate the second locking block 35 entering the second locking hole 32.

[0045] In one embodiment, the second core 11 is provided with a second inner cavity 43, and the power terminal 31 is installed in the second inner cavity 43; The second core 11 has a second notch 33 at the end away from the power terminal 17, which is connected to the second inner cavity 43. The end of the second elastic arm 34 near the power terminal 17 is connected to the second notch 33.

[0046] In this embodiment, the power terminal 31 is inserted into the second inner cavity 43 along the second direction. One end of the power terminal 31 that extends out of the second core 11 and is exposed outside the outer shell 1 is used to connect with the vehicle's motor. The other end of the power terminal 31 that extends out of the first core 10 forms the second connection portion 44.

[0047] In this embodiment, the opening of the second notch 33 faces away from the power terminal 17, and the second elastic arm 34 is connected to the side of the second notch 33 facing away from the power terminal 17.

[0048] In this embodiment, the second notch 33 can provide swing space for the second elastic arm 34.

[0049] In one embodiment, the high-voltage connector further includes a third core 12, which is mounted on a third mounting portion 4. The third core 12 has a third inner cavity 13. A first chamber 5 is provided in the first mounting portion 2, a second chamber 7 is provided in the second mounting portion 3, and a third chamber 9 is provided in the third mounting portion 4. The third mounting portion 4 is mounted on the third chamber 9. A first through hole 6 is provided between the first chamber 5 and the third chamber 9. The third core 12 has a first through hole 14 and a second through hole 15 that communicate with the third inner cavity 13. The first core 10 extends into the third inner cavity 13 through the first through hole 6 and the first through hole 14.

[0050] A second through hole 8 is provided between the second chamber 7 and the third chamber 9, and the second core 11 extends into the third inner cavity 13 through the second through hole 8 and the second perforation 15.

[0051] In this embodiment, the first adhesive core 10 is installed in the first chamber 5, the second adhesive core 11 is installed in the second chamber 7, and the third adhesive core 12 is installed in the third chamber 9.

[0052] In this embodiment, the first core 10 extends into the third chamber 9 of the third core 12 through the first through hole 6 and the first through hole 14, and the second core 11 extends into the third chamber 9 of the third core 12 through the second through hole 8 and the second through hole 15.

[0053] In one embodiment, a first stop block 26 is provided at one end of the first core 10 near the power terminal 31, and the first stop block 26 blocks the inner wall of the third inner cavity 13 facing the power terminal 31.

[0054] In this embodiment, a first clearance groove 24 is provided on the outer side of the first core 10, and a first stop arm 25 is provided in the first clearance groove 24. One end of the first stop arm 25 is connected to the first clearance groove 24, and a first stop block 26 is provided at the other end of the first stop arm 25. The side of the first stop block 26 facing away from the power terminal 31 blocks the inner wall of the third inner cavity 13 facing the power terminal 31.

[0055] In this embodiment, a first swing groove 27 is provided on the outer side of the first core 10. A first swing arm 28 is provided in the first swing groove 27. The first swing arm 28 is disposed opposite to the first stop arm 25. One end of the first swing arm 28 is connected to the first swing groove 27. The other end of the first swing arm 28 is provided with a first limiting block 29. The side of the first limiting block 29 facing away from the power terminal 31 blocks the inner wall of the third inner cavity 13 facing the power terminal 31, thereby preventing the first core 10 from exiting the first chamber 5 in the first direction.

[0056] In one embodiment, a second stop block 39 is provided at one end of the second core 11 near the power terminal 17, and the second stop block 39 blocks the inner wall of the third inner cavity 13 facing the power terminal 17.

[0057] In this embodiment, a second clearance groove 37 is provided on the outer side of the second core 11, and a second stop arm 38 is provided in the second clearance groove 37. One end of the second stop arm 38 is connected to the second clearance groove 37, and a second stop block 39 is provided at the other end of the second stop arm 38. The side of the second stop block 39 facing away from the power terminal 17 blocks the inner wall of the third inner cavity 13 facing the power terminal 17.

[0058] In this embodiment, a second swing groove 40 is also provided on the outer side of the second core 11. A second swing arm 41 is provided in the second swing groove 40. The second swing arm 41 is disposed opposite to the second stop arm 38. One end of the second swing arm 41 is connected to the second swing groove 40. The other end of the second swing arm 41 is provided with a second limiting block 42. The side of the second limiting block 42 facing away from the power terminal 17 blocks the inner wall of the third inner cavity 13 facing the power terminal 17, thereby preventing the second core 11 from exiting the second chamber 7 in the second direction.

[0059] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0060] According to the high-voltage connector provided in this embodiment of the present invention, the first limiting component can limit the displacement of the power terminal 17 along the first direction to prevent the power terminal 17 from shaking along the first direction, and the second limiting component can limit the displacement of the power terminal 31 along the second direction to prevent the power terminal 31 from shaking along the second direction, thereby preventing the distance between the power terminal 31 and the power terminal 17 from changing, preventing the power terminal 17 and the power terminal 31 from disconnecting, and improving the stability between the power terminal 31 and the power terminal 17.

[0061] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model, and should all be included within the protection scope of this utility model.

Claims

1. A high-voltage connector, characterized in that, The device includes a housing (1), a power terminal (17), a power terminal (31), a first core (10), a second core (11), a first limiting component, and a second limiting component. The housing (1) includes a first mounting part (2), a second mounting part (3), and a third mounting part (4). The first core (10) is mounted on the first mounting part (2), the power terminal (17) is mounted on the first core (10), the second core (11) is mounted on the second mounting part (3), and the power terminal (31) is mounted on the second core (11). The power terminal (17) has a first connection portion (18) exposed in the first core (10), and the power terminal (31) has a second connection portion (44) exposed in the second core (11). The first connection portion (18) and the second connection portion (44) are electrically connected inside the third mounting portion (4). The power terminal (17) extends along a first direction, and the power terminal (31) extends along a second direction. The first direction and the second direction intersect. The first limiting component is used to limit the displacement of the power terminal (17) along the first direction, and the second limiting component is used to limit the displacement of the power terminal (31) along the second direction.

2. The high-voltage connector according to claim 1, characterized in that, The first limiting component includes a first locking block (22), which is disposed on the first adhesive core (10). The power terminal (17) is provided with a first locking hole (30), and the first locking block (22) is engaged with the first locking hole (30).

3. The high-voltage connector according to claim 2, characterized in that, The first core (10) is provided with a first elastic arm (21) extending along the first direction, and the first locking block (22) is disposed on the side of the first elastic arm (21) facing the power terminal (17).

4. The high-voltage connector according to claim 3, characterized in that, The first core (10) is provided with a first inner cavity (19), and the power terminal (17) is installed in the first inner cavity (19). The first core (10) has a first notch (20) at one end near the power terminal (31) that communicates with the first inner cavity (19), and the first elastic arm (21) is connected to the first notch (20) at one end away from the power terminal (31).

5. The high-voltage connector according to claim 1, characterized in that, The second limiting component includes a second locking block (35), which is disposed on the second core (11). The power terminal (31) is provided with a second locking hole (32), and the second locking block (35) engages with the second locking hole (32).

6. The high-voltage connector according to claim 5, characterized in that, The second core (11) is provided with a second elastic arm (34) extending along the second direction, and the second locking block (35) is disposed on the side of the second elastic arm (34) facing the power terminal (31).

7. The high-voltage connector according to claim 6, characterized in that, The second core (11) is provided with a second inner cavity (43), and the power terminal (31) is installed in the second inner cavity (43). The second core (11) has a second notch (33) at one end away from the power terminal (17) that communicates with the second inner cavity (43), and the second elastic arm (34) is connected to the second notch (33) at one end near the power terminal (17).

8. The high-voltage connector according to claim 1, characterized in that, The high-voltage connector further includes a third core (12), which is installed in the third mounting part (4). The third core (12) has a third inner cavity (13). The first mounting part (2) has a first chamber (5), the second mounting part (3) has a second chamber (7), and the third mounting part (4) has a third chamber (9). The third mounting part (4) is installed in the third chamber (9). A first through hole (6) is provided between the first chamber (5) and the third chamber (9). The third core (12) has a first through hole (14) and a second through hole (15) that communicate with the third inner cavity (13). The first core (10) extends into the third inner cavity (13) through the first through hole (6) and the first through hole (14). A second through hole (8) is provided between the second chamber (7) and the third chamber (9), and the second core (11) extends into the third inner cavity (13) through the second through hole (8) and the second perforation (15).

9. The high-voltage connector according to claim 8, characterized in that, The first core (10) has a first stop block (26) at one end near the power terminal (31), and the first stop block (26) and the inner wall of the third inner cavity (13) facing the power terminal (31) block each other.

10. The high-voltage connector according to claim 8, characterized in that, The second core (11) has a second stop block (39) at one end near the power terminal (17). The second stop block (39) and the inner wall of the third inner cavity (13) facing the power terminal (17) are blocked.

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