Coolant treatment device and machine tool
Patent Information
- Application Number
- JP2023542162
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-08-20
- Publication Date
- 2025-01-06
- Estimated Expiration
- 2041-08-20
AI Technical Summary
【0016】 以上に説明したように、この発明に従えば、クーラントの吐出圧力を適切に制御することが可能なクーラント処理装置を提供することができる。
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Figure 0007608620000001 
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Figure 0007608620000003
Abstract
Description
[Technical field]
[0001] The present invention relates to a coolant treatment device. [Background technology]
[0002] For example, Japanese Patent Application Laid-Open No. 2001-105277 (Patent Document 1) discloses a coolant supply device that includes a dirty tank for storing used dirty coolant, a first pump for pumping the dirty coolant in the dirty tank toward a clean tank, a filter provided on the coolant flow path from the dirty tank to the clean tank, and a second pump for pumping the regenerated coolant in the clean tank toward the machine. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2001-105277 A Summary of the Invention [Problem to be solved by the invention]
[0004] As disclosed in the above-mentioned Patent Document 1, there is known a coolant processing device that supplies coolant purified by filtration to the machine side (the machining area of the machine tool body). In such a coolant processing device, if it is assumed that the purified coolant is supplied to the machine side and is simultaneously used to wash the filter, there is a possibility that the machine side will not be able to obtain an appropriate discharge pressure for the coolant.
[0005] SUMMARY OF THE PRESENT DISCLOSURE An object of the present invention is to solve the above problems and to provide a coolant processing device capable of appropriately controlling the discharge pressure of the coolant. [Means for solving the problem]
[0006] A coolant treatment device according to the present invention includes a first flow path through which coolant flows, a first filter provided on the path of the first flow path, a second flow path branching off from the first flow path and through which coolant from the first flow path flows, a first coolant discharge section that discharges coolant toward a processing point of a workpiece, a first pump provided on the path of the second flow path and sending coolant toward the first coolant discharge section, a third flow path branching off from the first flow path and through which coolant from the first flow path flows, a second coolant discharge section that is supplied with coolant from the third flow path and discharges coolant, and a second filter that is cleaned by coolant discharged from the second coolant discharge section.
[0007] According to the coolant treatment device configured in this manner, the coolant that passes through the first filter and flows through the first flow path is supplied to the first coolant discharge portion through the second flow path, so that clean coolant is discharged from the first coolant discharge portion toward the processing point of the workpiece, and the coolant that passes through the first filter and flows through the first flow path is supplied to the second coolant discharge portion through the third flow path, so that clean coolant is discharged from the second coolant discharge portion toward the second filter. In this configuration, by operating the first pump provided on the path of the second flow path, the coolant that flows through the first flow path can be preferentially supplied to the first coolant discharge portion through the second flow path. This makes it possible to appropriately control the pressure of the coolant discharged from the first coolant discharge portion toward the processing point of the workpiece.
[0008] Preferably, the coolant treatment device further includes a first tank for storing the coolant, and a chip conveyor that is accommodated in the first tank and receives the chips and coolant discharged from the machine tool body. The second filter is built into the chip conveyor and is provided on a path of the coolant flow from the chip conveyor to the first tank.
[0009] According to the coolant processing device configured in this manner, clean coolant can be discharged from the second coolant discharge portion toward the second filter built into the chip conveyor.
[0010] Preferably, the coolant treatment device further includes a fourth flow path branching off from the third flow path and directing the coolant from the third flow path to the first tank, and a flow rate adjuster provided on the path of the fourth flow path and providing resistance to the coolant flow in the fourth flow path.
[0011] According to the coolant treatment device configured in this manner, the flow rate adjustment unit makes it difficult for the coolant to flow in the fourth flow path, thereby making it possible to appropriately control the pressure of the coolant discharged from the second coolant discharge port toward the second filter.
[0012] In addition, preferably, the coolant treatment device further includes a second tank for storing coolant and to which the first flow path is connected, a second pump provided on the path of the first flow path and for pumping the coolant stored in the second tank toward the first filter, a fifth flow path extending between the first tank and the second tank, and a third pump provided on the path of the fifth flow path and for pumping the coolant from the first tank toward the second tank.
[0013] According to the coolant treatment device configured in this manner, by operating the third pump and the second pump, the coolant circulates through the flow paths that are connected in a ring shape in the listed order: the first tank, the fifth flow path, the second tank, the first flow path, the third flow path, and the fourth flow path. During this circulating process, the coolant passes through the first filter, so that the coolant stored in the first tank and the second tank can be purified.
[0014] Preferably, the coolant treatment device further includes a pressure detection unit provided on the path of the third flow path for detecting the pressure of the coolant supplied toward the second coolant discharge port, and a control unit for controlling the output of the second pump based on the pressure of the coolant detected by the pressure detection unit.
[0015] According to the coolant treatment device configured in this manner, by controlling the output of the second pump, the pressure of the coolant discharged from the second coolant discharge port toward the second filter can be appropriately controlled regardless of the amount of coolant supplied to the first coolant discharge port. Effect of the Invention
[0016] As described above, according to the present invention, it is possible to provide a coolant processing device capable of appropriately controlling the discharge pressure of the coolant. [Brief description of the drawings]
[0017] [Figure 1] 1 is a system diagram showing a coolant treatment device according to an embodiment of the present invention. [Diagram 2] 2 is a rear view showing a machine tool using the coolant treatment device in FIG. 1. [Diagram 3] FIG. 2 is a side view showing the second tank in FIG. [Figure 4] FIG. 2 is a perspective view showing a second tank in FIG. [Diagram 5] 2 is a block diagram showing a control system of a machine tool including the coolant treatment device in FIG. 1. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will now be described with reference to the accompanying drawings, in which the same or corresponding components are designated by the same reference numerals.
[0019] Fig. 1 is a system diagram showing a coolant treatment device in an embodiment of the present invention, Fig. 2 is a rear view showing a machine tool using the coolant treatment device in Fig. 1.
[0020] 1 and 2, a coolant treatment device 10 in this embodiment is used in a machine tool 100. The machine tool 100 is a machining center that processes a workpiece by bringing a rotating tool into contact with the workpiece. The machine tool 100 is an NC (Numerical Control) machine tool in which various operations for processing the workpiece are automated by numerical control using a computer.
[0021] It should be noted that the machine tool in which the coolant treatment device of the present invention is used is not limited to a machining center, but may be a lathe that processes a workpiece by bringing a tool into contact with a rotating workpiece, a multi-tasking machine having turning and milling functions, or an AM / SM hybrid machine that is capable of additive manufacturing (AM) processing and subtractive manufacturing (SM) processing of a workpiece.
[0022] The machine tool 100 has a machine tool body 110 and a coolant treatment device 10. The machine tool body 110 processes a workpiece.
[0023] The machine tool main body 110 defines a workpiece machining area 120 and has a main body cover which forms the external appearance of the machine tool 100, a tool holding section (tool spindle 88 in FIG. 5) for holding a tool in the machining area 120, and a workpiece holding section (table 89 in FIG. 5) for holding a workpiece in the machining area 120.
[0024] The coolant processing device 10 is provided alongside the machine tool body 110. The coolant processing device 10 is a device for processing coolant used for workpiece machining in the machine tool body 110. Coolant discharged from the machine tool body 110 in conjunction with workpiece machining is guided to the coolant processing device 10, which stores the coolant. The coolant processing device 10 purifies the coolant from the machine tool body 110, and supplies the clean coolant to the machine tool body 110 again.
[0025] The coolant processing device 10 has a chip conveyor 11. The chip conveyor 11 discharges chips and coolant generated in the machining area 120 during workpiece machining to the outside of the machine tool 100.
[0026] The chip conveyor 11 has a cover body 19 and a transport device (not shown). The cover body 19 forms the outer appearance of the chip conveyor 11. The cover body 19 forms an internal space in which the transport device is disposed.
[0027] The cover body 19 has a horizontal portion 12 and a rising portion 14. The horizontal portion 12 extends in the horizontal direction. The rising portion 14 rises from one end of the horizontal portion 12 extending in the horizontal direction and extends diagonally upward. The cover body 19 has a bent shape between the horizontal portion 12 and the rising portion 14 as a whole.
[0028] The cover body 19 is provided with a chip receiving opening 13 and a chip discharge opening 16. The chip receiving opening 13 is provided in the horizontal portion 12. The chip receiving opening 13 is an opening that opens facing upward. The chip discharge opening 16 is provided in the rising portion 14. The chip discharge opening 16 is provided at the end of the rising portion 14 that extends diagonally upward from the horizontal portion 12. The chip discharge opening 16 is an opening that opens facing downward.
[0029] The chip conveyor 11 further has a second filter 42. The second filter 42 is built into the chip conveyor 11. The second filter 42 is housed in the cover body 19. The second filter 42 is provided at the bend between the horizontal portion 12 and the rising portion 14. The second filter 42 is provided on the path of the coolant flow from the chip conveyor 11 toward the first tank 21 described below.
[0030] The second filter 42 has a cylindrical shape centered on a central axis 101. The central axis 101 extends in the horizontal direction. The second filter 42 is supported inside the cover body 19 so as to be rotatable around the central axis 101. The second filter 42 is driven to rotate around the central axis 101 by power transmitted from a conveying device (not shown).
[0031] The chip conveyor 11 is positioned relative to the machine tool body 110 so that the chip receiving opening 13 opens directly below the machining area 120. Below the chip discharge opening 16, a chip bucket for collecting chips is disposed.
[0032] The chips and coolant discharged from the machining area 120 are received into the cover body 19 through the chip receiving port 13. The chips are transported from the horizontal section 12 toward the rising section 14 by a transport device (not shown) and are collected in a chip bucket through the chip discharge port 16. The coolant is filtered by entering the second filter 42 from its outside. The coolant purified by the second filter 42 is discharged from the inside of the second filter 42 into the first tank 21 described below.
[0033] The coolant processing device 10 further includes a first tank 21 and a second tank 31. The first tank 21 and the second tank 31 are each formed of a box capable of storing coolant.
[0034] Chip conveyor 11 is housed in first tank 21. Chip conveyor 11 is disposed in a position overlapping first tank 21 in top view. Second tank 31 is disposed separately from chip conveyor 11. Second tank 31 is disposed in a position not overlapping chip conveyor 11 in top view.
[0035] The first tank 21 has a bottom 22 and a side portion 23. The bottom portion 22 is disposed at the bottom of the first tank 21. The bottom portion 22 has, for example, a rectangular shape when viewed from above. The side portion 23 rises from the periphery of the bottom portion 22. A lower end portion of the side portion 23 is connected to the bottom portion 22. A storage space 20 capable of storing coolant is formed above the bottom portion 22 and surrounded by the side portion 23.
[0036] The first tank 21 has a tank height Ha. The tank height Ha corresponds to the maximum length of the side portion 23 in the up-down direction.
[0037] Fig. 3 is a side view showing the second tank in Fig. 1. Fig. 4 is a perspective view showing the second tank in Fig. 1.
[0038] 3 and 4, the second tank 31 has a bottom 32 and a side portion 33. The bottom portion 32 is disposed at the bottom of the second tank 31. As a representative example, the bottom portion 32 has a rectangular shape when viewed from above. The bottom portion 32 is disposed parallel to a horizontal plane. The side portion 33 rises from the periphery of the bottom portion 32. The lower end portion of the side portion 33 is connected to the bottom portion 32. A storage space 30 capable of storing coolant is formed above the bottom portion 32 and surrounded by the side portion 33.
[0039] The second tank 31 further has a top 34. The top 34 is disposed on the ceiling of the second tank 31. The top 34 faces the bottom 32 in the up-down direction. The top 34 is detachably attached to the upper end of the side portion 33. The top 34 constitutes a lid that closes the upper end opening of the side portion 33.
[0040] The second tank 31 has a tank height Hb. The tank height Hb corresponds to the maximum length of the side portion 33 in the up-down direction. The second tank 31 is taller than the first tank 21. The tank height Hb is greater than the tank height Ha (Hb>Ha).
[0041] 4, the maximum length Hb of the side portion 33 in the up-down direction is greater than the length Bmax of the straight line connecting the two most distant points on the periphery of the bottom portion 32 when viewed from above (Hb>Bmax). Bmax corresponds to the length between two diagonally arranged corners of the rectangular bottom portion 32.
[0042] The maximum length Hb of the side portion 33 in the up-down direction may be greater than 1.2 times the length Bmax of the line connecting the two most distant points on the periphery of the bottom portion 32 when viewed from above (Hb>1.2×Bmax). The maximum length Hb of the side portion 33 in the up-down direction may be less than 2 times the length Bmax of the line connecting the two most distant points on the periphery of the bottom portion 32 when viewed from above (Hb≦2×Bmax), or less than 1.5 times (Hb≦1.5×Bmax).
[0043] The bottom 32 may be disposed at an angle to the horizontal plane. In such a configuration, when the heights of the upper ends of the side portions 33 are uniform, the maximum length Hb of the side portions 33 in the up-down direction is the vertical length of the side portions 33 rising from the periphery of the bottom 32 at the lowest position of the bottom 32.
[0044] The shape of the bottom 32 in the top view is not limited to a rectangular shape, and may be, for example, a polygonal shape other than a rectangle, a circle, or an L-shape. The straight line connecting the two most distant points on the periphery of the bottom 32 for determining the length Bmax may pass through a position that is not projected onto the bottom 32 in the up-down direction between the two most distant points on the periphery of the bottom 32.
[0045] The area of the bottom 32 of the second tank 31 is smaller than the area of the bottom 22 of the first tank 21. The capacity of the coolant in the second tank 31 is larger than the capacity of the coolant in the first tank 21. The capacity of the coolant in the second tank 31 may be equal to or smaller than the capacity of the coolant in the first tank 21.
[0046] The coolant processing device 10 further includes a first flow path 51 , a second pump 62 , and a first filter 41 .
[0047] The first flow path 51 is a passage through which the coolant flows, and is made of piping members such as steel pipes or hoses. The first flow path 51 is connected to the second tank 31. The first flow path 51 extends between the second tank 31 and a branch portion 56 described later. The second pump 62 and the first filter 41 are provided on the path of the first flow path 51. The second pump 62 is provided upstream of the first filter 41 in the coolant flow in the first flow path 51.
[0048] The first flow path 51 includes a first pipe 71. The first pipe 71 is connected to the second tank 31. The first pipe 71 is connected to the bottom 32. A connection portion 71p of the first pipe 71 to the bottom 32 opens into the storage space 30 at the bottom 32. The first pipe 71 connects between the second tank 31 and the second pump 62.
[0049] The second tank 31 is configured to form a space 37 below the bottom 32. More specifically, the second tank 31 further includes a base plate 36 and a plurality of pillars 35. The base plate 36 is placed on the floor of a factory or the like in which the coolant treatment device 10 is installed. The pillars 35 extend in the vertical direction. An upper end of the pillar 35 is connected to the bottom 32, and a lower end of the pillar 35 is connected to the base plate 36. The plurality of pillars 35 are disposed at intervals from one another. The space 37 is formed between the bottom 32 and the base plate 36.
[0050] The second pump 62 is disposed in the space 37. The second pump 62 has a motor 72, a shaft 76, an impeller 73, a coolant inlet portion 74, and a coolant outlet portion 75.
[0051] The motor 72 is provided as a power source for the second pump 62. When power is supplied to the motor 72, the motor 72 outputs a rotational motion about a virtual central axis 102. The impeller 73 is provided away from the motor 72 in the axial direction of the central axis 102. The shaft 76 extends on the axis of the central axis 102, and is connected to the motor 72 and the impeller 73 at both ends. The shaft 76 transmits the rotational motion output from the motor 72 to the impeller 73. The impeller 73 receives the rotational motion transmitted from the shaft 76 and rotates about the central axis 102.
[0052] Coolant inlet 74 opens at an end of second pump 62 in the axial direction of central axis 102. First piping 71 is connected to coolant inlet 74. Coolant outlet 75 opens at a position radially outwardly spaced from central axis 102. A piping that forms first flow path 51 and extends toward first filter 41 is connected to coolant outlet 75.
[0053] The second pump 62 is disposed in the space 37 with the shaft 76 (central axis 102) extending horizontally.
[0054] The first filter 41 can remove foreign matter such as sludge or chips contained in the coolant flowing through the first flow path 51. As an example, the first filter 41 is a cyclone-type filtering device that separates the coolant from foreign matter such as sludge or chips contained in the coolant by centrifugal force. The first filter 41 may be provided in a form supported by the second tank 31.
[0055] As the second pump 62 is driven, a flow of coolant is formed in the first flow path 51. The coolant flowing through the first flow path 51 passes through the first filter 41, whereby foreign matter such as sludge or chips contained in the coolant is removed. As a result, clean coolant is supplied through the first flow path 51.
[0056] The coolant processing device 10 further includes a second flow path 52 , a first coolant discharge portion 46 , and a first pump 61 .
[0057] The second flow path 52 branches off from the first flow path 51. The coolant from the first flow path 51 flows through the second flow path 52. The first coolant discharge portion 46 discharges the coolant toward the machining point of the workpiece. The first pump 61 is provided on the path of the second flow path 52. The first pump 61 sends out the coolant toward the first coolant discharge portion 46.
[0058] The second flow path 52 is a passage through which the coolant flows, and is made of piping members such as steel pipes or hoses. The second flow path 52 is connected to the first flow path 51 and a third flow path 53 (described later) at a branching portion 56 via various piping joints. The branching portion 56 is disposed downstream of the first filter 41 in the coolant flow in the first flow path 51. The second flow path 52 extends between the branching portion 56 and the first coolant discharge portion 46.
[0059] The first coolant discharge unit 46 is provided in the machine tool body 110. The first coolant discharge unit 46 discharges coolant within the machining area 120. The first coolant discharge unit 46 is provided in the tool spindle 88. The first coolant discharge unit 46 is a spindle-through type coolant discharge device that discharges coolant from the cutting edge of the tool T held by the tool spindle 88. The first coolant discharge unit 46 mainly supplies coolant to the machining point of the workpiece to suppress heat generation at the machining point of the workpiece and lubricate the space between the workpiece and the tool T.
[0060] The first pump 61 is an in-line pump that pumps the coolant linearly through the second flow passage 52 .
[0061] With this configuration, the coolant that has been purified by the first filter 41 and flows through the first flow path 51 is supplied to the first coolant discharge part 46 through the second flow path 52. Particularly in this embodiment, the first coolant discharge part 46 is a spindle-through type coolant discharge device, and therefore the coolant flow path is narrow. Therefore, by supplying clean coolant, clogging of the coolant flow path in the first coolant discharge part 46 can be prevented.
[0062] The coolant processing device 10 further includes a third flow path 53 and a second coolant discharge portion 47 .
[0063] The third flow path 53 branches off from the first flow path 51. The coolant from the first flow path 51 flows through the third flow path 53. The second coolant discharge portion 47 is supplied with the coolant from the third flow path 53. The second coolant discharge portion 47 discharges the coolant supplied from the third flow path 53. The above-mentioned second filter 42 built into the chip conveyor 11 is cleaned by the coolant discharged from the second coolant discharge portion 47.
[0064] The third flow path 53 is a passage through which the coolant flows, and is made of a piping member such as a steel pipe or a hose. The third flow path 53 extends between the branching portion 56 and the second coolant discharge portion 47.
[0065] The second coolant discharge part 47 is made of a nozzle body. The second coolant discharge part 47 is disposed inside the second filter 42 having a cylindrical shape. The second coolant discharge part 47 opens facing the second filter 42. The second coolant discharge part 47 discharges coolant toward the second filter 42 rotating about the central axis 101, and removes foreign matter such as sludge or chips from the second filter 42.
[0066] In the present embodiment, the coolant that has been cleaned by the first filter 41 and flows through the first flow path 51 is supplied to the second coolant discharge portion 47 through the third flow path 53. By discharging clean coolant from the second coolant discharge portion 47 toward the second filter 42, foreign matter can be efficiently removed from the second filter 42, and clogging of the second filter 42 can be more reliably prevented.
[0067] The coolant treatment device 10 further includes a fourth flow path 54 and a flow rate adjustment unit 66. The fourth flow path 54 branches off from the third flow path 53. The fourth flow path 54 guides the coolant from the third flow path 53 to the first tank 21. The flow rate adjustment unit 66 is provided on the path of the fourth flow path 54. The flow rate adjustment unit 66 provides resistance to the coolant flow in the fourth flow path 54.
[0068] The fourth flow path 54 is a passage through which the coolant flows, and is composed of piping members such as steel pipes or hoses. The fourth flow path 54 is connected to the third flow path 53 at a branching portion 57 via various piping joints. The branching portion 57 is disposed downstream of the coolant flow in the third flow path 53 from the branching portion 56, and upstream of the coolant flow in the third flow path 53 from the second coolant discharge portion 47. The fourth flow path 54 extends between the branching portion 57 and the first tank 21.
[0069] The flow rate adjustment unit 66 is composed of a check valve that allows the coolant to flow from the branching portion 57 toward the first tank 21 while providing resistance to the coolant flow in the fourth flow path 54, and also regulates the coolant flow from the first tank 21 toward the branching portion 57. The flow rate adjustment unit 66 is not limited to the above check valve, and may be composed of, for example, an orifice whose pipe is narrowed so as to have a relatively large flow path area on the branching portion 57 side and a relatively small flow path area on the first tank 21 side.
[0070] Since the second coolant discharge part 47 consisting of a nozzle body has a narrowed outlet, most of the coolant flowing through the third flow path 53 flows from the branch part 57 toward the fourth flow path 54, and a phenomenon may occur in which sufficient coolant discharge pressure is not obtained at the second coolant discharge part 47. In response to this, the flow rate adjustment part 66 provided in the fourth flow path 54 creates resistance to the coolant flow in the fourth flow path 54, allowing the coolant flowing through the third flow path 53 to flow from the branch part 57 toward both the second coolant discharge part 47 and the first tank 21. This makes it possible to appropriately control the pressure of the coolant discharged from the second coolant discharge part 47 toward the second filter 42.
[0071] The coolant processing device 10 further includes a fifth flow path 55 and a third pump 63. The fifth flow path 55 extends between the first tank 21 and the second tank 31. The third pump 63 is provided on the path of the fifth flow path 55. The third pump 63 pumps out the coolant from the first tank 21 to the second tank 31 through the fifth flow path 55.
[0072] The fifth flow path 55 is a passage through which the coolant flows, and is composed of piping members such as steel pipes or hoses. The third pump 63 is installed in the first tank 21. The third pump 63 is a pumping pump that pumps up the coolant stored in the first tank 21 and sends it toward the second tank 31. The third pump 63 is provided at the end of the fifth flow path 55 on the first tank 21 side.
[0073] In this configuration, a coolant circulation path is formed in which the first tank 21, the fifth flow path 55, the second tank 31, the first flow path 51, the third flow path 53, and the fourth flow path 54 are connected in a circular shape in the listed order. The coolant circulates through this circulation path by operating the third pump 63 and the second pump 62. During this time, the coolant passes through the first filter 41, so that the coolant stored in the first tank 21 and the second tank 31 can be purified.
[0074] Fig. 5 is a block diagram showing a control system of a machine tool including the coolant treatment device in Fig. 1. With reference to Figs. 1 and 5, the coolant treatment device 10 further has a first pressure detection unit 97, a second pressure detection unit 98, and a control device 91.
[0075] The first pressure detection unit 97 is provided on the second flow path 52. The first pressure detection unit 97 is provided on the second flow path 52 between the first pump 61 and the first coolant discharge portion 46. The first pressure detection unit 97 is made of a pressure sensor capable of detecting the pressure of the coolant. The first pressure detection unit 97 detects the pressure of the coolant supplied toward the first coolant discharge portion 46.
[0076] The second pressure detection unit 98 is provided on the path of the third flow path 53. The second pressure detection unit 98 is provided on the path of the third flow path 53, between the branching portion 57 and the second coolant discharge portion 47. The second pressure detection unit 98 is made of a pressure sensor capable of detecting the pressure of the coolant. The second pressure detection unit 98 detects the pressure of the coolant supplied toward the second coolant discharge portion 47.
[0077] The control device 91 controls the machine tool 100. The control device 91 is provided on the machine tool 100, and is housed in a control panel for controlling various operations in the machine tool 100.
[0078] The control device 91 has a program storage unit 92 , a program execution unit 93 , a tool spindle control unit 94 , a table control unit 95 , and a pump control unit 96 .
[0079] Program storage unit 92 stores an execution program (numerical control program) for machining a workpiece, which has been created by an operator of machine tool 100. Program storage unit 92 is, for example, a flash memory.
[0080] The program execution unit 93 executes the execution program stored in the program storage unit 92. The program execution unit 93 reads instructions of the execution program, and outputs control signals to a tool spindle control unit 94, a table control unit 95, and a pump control unit 96.
[0081] The tool spindle control unit 94 receives a control signal from the program execution unit 93 and controls the tool spindle motor 81 for rotating the tool spindle 88 and the tool spindle feed motor 82 for moving the tool spindle 88. The table control unit 95 receives a control signal from the program execution unit 93 and controls the table feed motor 83 for moving the table 89. The pump control unit 96 receives a control signal from the program execution unit 93 and controls the motor 85 for operating the first pump 61, the motor 72 for operating the second pump 62, and the motor 87 for operating the third pump 63.
[0082] The control signal input from the program execution unit 93 to the pump control unit 96 includes a signal that specifies the discharge pressure of the coolant from the first coolant discharge unit 46. A signal of the coolant pressure detected by a first pressure detection unit 97 is input to the pump control unit 96. The pump control unit 96 controls the output of the first pump 61 based on the coolant pressure detected by the first pressure detection unit 97.
[0083] More specifically, the pump control unit 96 controls the frequency of an inverter for supplying power to the motor 85. When the pressure of the coolant detected by the first pressure detection unit 97 is lower than the discharge pressure of the coolant specified by the control signal from the program execution unit 93, the pump control unit 96 increases the output of the motor 85 through the frequency control of the inverter, and when the pressure of the coolant detected by the first pressure detection unit 97 is higher than the discharge pressure of the coolant specified by the control signal from the program execution unit 93, the pump control unit 96 decreases the output of the motor 85 through the frequency control of the inverter.
[0084] As an example, the flow rate of the coolant discharged from the first coolant discharge portion 46 is in the range of 0L or more and 22L or less.
[0085] In this embodiment, by operating the first pump 61 provided on the route of the second flow path 52, the coolant flowing through the first flow path 51 can be preferentially supplied to the first coolant discharge portion 46 through the second flow path 52. This makes it possible to appropriately control the discharge pressure of the coolant from the first coolant discharge portion 46 to a value specified by a control signal from the program execution unit 93.
[0086] A signal of the pressure of the coolant detected by the second pressure detection unit 98 is further input to the pump control unit 96. The pressure of the coolant discharged from the second coolant discharge unit 47 is determined in advance (for example, 40 kPa). The pump control unit 96 controls the output of the second pump 62 based on the pressure of the coolant detected by the second pressure detection unit 98.
[0087] More specifically, the pump control unit 96 controls the frequency of an inverter for supplying power to the motor 72. When the pressure of the coolant detected by the second pressure detection unit 98 is lower than a predetermined discharge pressure of the coolant from the second coolant discharge unit 47, the pump control unit 96 increases the output of the motor 72 through the frequency control of the inverter, and when the pressure of the coolant detected by the second pressure detection unit 98 is higher than the predetermined discharge pressure of the coolant from the second coolant discharge unit 47, the pump control unit 96 decreases the output of the motor 72 through the frequency control of the inverter.
[0088] With this configuration, it is possible to always discharge coolant at an appropriate pressure range from the second coolant discharge part 47 toward the second filter 42. This makes it possible to avoid situations where the second filter 42 is not sufficiently cleaned due to the coolant discharge pressure being too low, or where the second filter 42 is damaged due to the coolant discharge pressure being too high.
[0089] Particularly in this embodiment, when the discharge pressure of the coolant from the first coolant discharge portion 46 is set to a value close to the maximum value, the proportion of coolant flowing from the first flow path 51 to the third flow path 53 decreases, and a phenomenon may occur in which the discharge pressure of the coolant from the second coolant discharge portion 47 drops. In this case, by increasing the output of the second pump 62 that sends out the coolant from the second tank 31 toward the first flow path 51, the discharge pressure of the coolant from the second coolant discharge portion 47 can be maintained at an appropriate level.
[0090] To summarize the structure of the coolant processing device 10 in the embodiment of the present invention described above, the coolant processing device 10 in the present embodiment includes a first flow path 51 through which coolant flows, a first filter 41 provided on the path of the first flow path 51, a second flow path 52 branching off from the first flow path 51 and through which the coolant from the first flow path 51 flows, a first coolant discharge section 46 that discharges coolant toward the processing point of the workpiece, a first pump 61 provided on the path of the second flow path 52 and sending coolant toward the first coolant discharge section 46, a third flow path 53 branching off from the first flow path 51 and through which the coolant from the first flow path 51 flows, a second coolant discharge section 47 supplied with coolant from the third flow path 53 and discharging coolant, and a second filter 42 that is cleaned by the coolant discharged from the second coolant discharge section 47.
[0091] According to the coolant treatment device 10 of the embodiment of the present invention configured as described above, by operating the first pump 61, the coolant circulating through the first flow path 51 is preferentially supplied to the first coolant discharge portion 46 via the second flow path 52, so that the discharge pressure of the coolant at the first coolant discharge portion 46 can be appropriately controlled.
[0092] In this embodiment, the first coolant discharge portion of the present invention is a spindle-through type coolant discharge device, but the present invention is not limited to this, and may be, for example, a coolant discharge device that discharges coolant from the cutting edge of a tool held on a tool rest, or a coolant discharge device that discharges coolant from the spindle end face of a tool spindle. The second coolant discharge portion of the present invention may be a nozzle body that discharges coolant toward a filter built into a mist collector.
[0093] The embodiments disclosed herein should be considered to be illustrative and not restrictive in all respects. The scope of the present invention is defined by the claims, not the above description, and is intended to include all modifications within the meaning and scope of the claims. [Industrial Applicability]
[0094] The present invention is applicable to, for example, a coolant treatment device used in a machine tool. [Explanation of symbols]
[0095] 10 coolant processing device, 11 chip conveyor, 12 horizontal portion, 13 chip receiving port, 14 rising portion, 16 chip discharge port, 19 cover body, 20, 30 storage space, 21 first tank, 22, 32 bottom portion, 23, 33 side portion, 31 second tank, 34 top portion, 35 column portion, 36 base plate, 37 space, 41 first filter, 42 second filter, 46 first coolant discharge portion, 47 second coolant discharge portion, 51 first flow path, 52 second flow path, 53 third flow path, 54 fourth flow path, 55 fifth flow path, 56, 57 branch portion, 61 first pump, 62 second pump, 63 third pump, 66 flow rate adjustment portion, 71 first piping, 72, 85, 87 motor, 73 impeller, 74 coolant inlet portion, 75 Coolant outlet section, 76 shaft, 81 tool spindle motor, 82 tool spindle feed motor, 83 table feed motor, 88 tool spindle, 89 table, 91 control device, 92 program memory section, 93 program execution section, 94 tool spindle control section, 95 table control section, 96 pump control section, 97 first pressure detection section, 98 second pressure detection section, 100 machine tool, 101, 102 central axis, 110 machine tool body, 120 machining area.
Claims
1. a first flow path through which a coolant flows; a first filter provided on a path of the first flow path; a second flow path branched from the first flow path and through which the coolant from the first flow path flows; A first coolant discharge unit that discharges coolant toward a machining point of a workpiece; a first pump provided on a path of the second flow passage and configured to pump out coolant toward the first coolant discharge portion; a third flow path branched from the first flow path and through which the coolant from the first flow path flows; a second coolant discharge portion to which the coolant from the third flow path is supplied and which discharges the coolant; a second filter that is cleaned by the coolant discharged from the second coolant discharge portion; a first tank for storing coolant; a fourth flow path branching from the third flow path and directing the coolant from the third flow path to the first tank; a flow rate adjusting unit provided on a path of the fourth flow path and providing resistance to a coolant flow in the fourth flow path.
2. Further comprising a chip conveyor housed in the first tank and receiving chips and coolant discharged from the machine tool body; The coolant treatment device according to claim 1 , wherein the second filter is built into the chip conveyor and is provided on a path of coolant flow from the chip conveyor toward the first tank.
3. a second tank configured to store a coolant and to which the first flow path is connected; a second pump provided on a path of the first flow passage and configured to pump the coolant stored in the second tank toward the first filter; a fifth flow path extending between the first tank and the second tank; The coolant treatment device according to claim 1 , further comprising a third pump provided on the fifth flow path and configured to pump the coolant from the first tank toward the second tank.
4. a pressure detection unit that is provided on a path of the third flow path and detects a pressure of the coolant supplied toward the second coolant discharge unit; The coolant treatment device according to claim 3 , further comprising a control unit that controls an output of the second pump based on the pressure of the coolant detected by the pressure detection unit.
5. A first flow path through which a coolant flows; a first filter provided on a path of the first flow path; a second flow path branched from the first flow path and through which the coolant from the first flow path flows; A first coolant discharge unit that discharges coolant toward a machining point of a workpiece; a first pump provided on a path of the second flow passage and configured to pump out coolant toward the first coolant discharge portion; a third flow path branched from the first flow path and through which the coolant from the first flow path flows; a second coolant discharge portion to which the coolant from the third flow path is supplied and which discharges the coolant; a second filter that is cleaned by the coolant discharged from the second coolant discharge portion; a first tank for storing coolant; a second tank configured to store a coolant and to which the first flow path is connected; a second pump provided on a path of the first flow passage and configured to pump the coolant stored in the second tank toward the first filter; a fifth flow path extending between the first tank and the second tank; a third pump provided on the fifth flow path and configured to pump the coolant from the first tank toward the second tank; a pressure detection unit that is provided on a path of the third flow path and detects a pressure of the coolant supplied toward the second coolant discharge unit; a control unit that controls an output of the second pump based on the pressure of the coolant detected by the pressure detection unit.
6. A machine tool equipped with a coolant treatment device described in any one of claims 1 to 5.
Citation Information
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