Cleaning liquid and cleaning method
The cleaning solution, composed of multiple solvents and a metal remover with specific solubility and organic content, effectively addresses the contamination issues in industrial filters by enhancing the removal of organic and metal impurities.
Patent Information
- Application Number
- PCT/JP2024/038225
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-10-31
- Filing Date
- 2024-10-25
- Publication Date
- 2025-05-08
AI Technical Summary
Industrial filters made from porous films face contamination issues due to organic and metal impurities, which are difficult to remove effectively, especially with the miniaturization and increased performance of industrial products.
A cleaning solution comprising two or more solvents and a metal remover, with a Hansen solubility parameter distance of 1.0 or less from dimethylacetamide, and a total organic matter content of 0.1% based on the solvent and metal remover mass, is used to enhance the removal of organic impurity stains.
The cleaning solution significantly improves the removal of organic impurity stains from various cleaning objects, including filters, by effectively dissolving and removing polymer residues and metal impurities.
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Abstract
Description
Cleaning solution and cleaning method
[0001] This application claims priority to Japanese Patent Application No. 2023-187034, filed on October 31, 2023, the contents of which are incorporated herein by reference.
[0002] The cleaning solution must be selected depending on the type of contamination and the material of the object to be cleaned. In the industrial field, for example, in films manufactured from polymeric materials, particularly porous films, the effects of organic impurity contamination such as polymer residues derived from the polymeric materials that form the components used in the film manufacturing process, or metal impurity contamination derived from metal catalysts, etc., can be problematic. To address this issue, a membrane cleaning solution has been proposed in which a specific solvent is selected to suit the film material (see Patent Document 1).
[0003] Japanese Patent Application Laid-Open No. 2017-202479
[0004] Conventionally, in filters manufactured from porous films, chemical solutions purified by the filters can be unintentionally contaminated. The sources of contamination are high-molecular-weight or low-molecular-weight organic impurities or metal impurities that coexist in the filter. Among these, organic impurities not only originate from the polymeric materials that make up the components, but are also easily introduced from various sources in the production line, such as piping, containers, and tools used. Meanwhile, with the miniaturization and high performance of industrial products, there is a strong demand for further reduction of the above-mentioned organic impurity contamination. The present invention was made in consideration of the above circumstances, and aims to provide a cleaning solution with improved organic impurity contamination removal properties and a cleaning method using this cleaning solution.
[0005] In order to solve the above problems, the present invention employs the following configuration.
[0006] A first aspect of the present invention is a cleaning solution containing a solvent and a metal-removing agent, the cleaning solution containing two or more solvents, wherein the distance (HSP distance) between the Hansen solubility parameter of the cleaning solution and the Hansen solubility parameter of dimethylacetamide is 1.0 or less, and the total content of organic substances selected from the group consisting of organic acid multimers, organic acid esters, and ketone bodies is 0.1 × 10 with respect to 100 parts by mass of the total of the solvent and the metal-removing agent. -9 10 parts by mass or more 5 x10 -6 It is a cleaning solution having a content of less than or equal to parts by mass.
[0007] A second aspect of the present invention is a cleaning method for cleaning an object by bringing the cleaning liquid according to the first aspect into contact with the object.
[0008] According to the present invention, it is possible to provide a cleaning solution having improved removability of organic impurity stains, and a cleaning method using the cleaning solution. Such a cleaning solution and a cleaning method using the cleaning solution are useful for removing organic impurity stains from various objects to be cleaned.
[0009] (First Aspect: Cleaning Solution) One embodiment of the cleaning solution contains two or more solvents and a metal-removing agent. In this embodiment, the distance (HSP distance) between the Hansen solubility parameter of the cleaning solution and the Hansen solubility parameter of dimethylacetamide is 1.0 or less. In addition, in the cleaning solution of this embodiment, the total content of organic substances selected from the group consisting of organic acid multimers, organic acid esters, and ketone bodies is 0.1 x 10 with respect to 100 parts by mass of the total of the solvent and the metal-removing agent. -9 10 parts by mass or more 5 x10 -6 parts by mass or less.
[0010] <Solvent> The cleaning solution of this embodiment contains two or more solvents. The solvent contained in the cleaning solution of this embodiment can be appropriately selected from known organic solvents so that the HSP distance is 1.0 or less. Examples of the organic solvent include polar solvents such as ketone solvents, ester solvents, alcohol solvents, nitrile solvents, amide solvents, ether solvents, sulfoxide solvents, and sulfone solvents; and nonpolar solvents such as hydrocarbon solvents. As described below, some organic solvents contain multiple types of functional groups in their structure that characterize the above solvents. In such cases, the term "solvent" refers to any solvent type containing the functional groups possessed by the organic solvent. For example, diethylene glycol monomethyl ether is considered to fall into both the alcohol solvents and the ether solvents in the above classifications.
[0011] <Ketone Solvents> Ketone solvents are organic solvents containing C-C(=O)-C in their structure. Specific examples of ketone solvents include 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, acetone, 4-heptanone, 1-hexanone, 2-hexanone, diisobutyl ketone, phenylacetone, methyl ethyl ketone, methyl isobutyl ketone, ionone, diacetonyl alcohol, acetyl carbinol, acetophenone, methyl naphthyl ketone, and methyl amyl ketone (2-heptanone). Furthermore, the ketone solvent may be a cyclic ketone solvent. Specific examples of the cyclic ketone solvent include cyclohexanone (CH), methylcyclohexanone, isophorone, propylene carbonate, ethylene carbonate, and dihydrolevoglucosenone (silene).
[0012] <Ester Solvent> An ester solvent is an organic solvent containing C—C(═O)—O—C in its structure. Specific examples of ester solvents include methyl acetate, butyl acetate, ethyl acetate, isopropyl acetate, amyl acetate, isoamyl acetate, ethylene glycol monoethyl ether acetate, ethylene glycol monopropyl ether acetate, ethylene glycol monobutyl ether acetate, ethylene glycol monophenyl ether acetate, diethylene glycol monomethyl ether acetate, diethylene glycol monopropyl ether acetate, diethylene glycol monophenyl ether acetate, diethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, 2-methoxybutyl acetate, 3-methoxybutyl acetate, 4-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-ethyl-3-methoxybutyl acetate, propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, 2 ...propyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate, 2-methoxybutyl acetate, 2-methoxybutyl acetate, 3-methoxybutyl acetate, 4-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-ethyl-3-methoxybutyl acetate -ethoxybutyl acetate, 4-ethoxybutyl acetate, 4-propoxybutyl acetate, 2-methoxypentyl acetate, 3-methoxypentyl acetate, 4-methoxypentyl acetate, 2-methyl-3-methoxypentyl acetate, 3-methyl-3-methoxypentyl acetate, 3-methyl-4-methoxypentyl acetate, 4-methyl-4-methoxypentyl acetate, propylene glycol diacetate, methyl formate, ethyl formate, butyl formate, propyl formate, ethyl carbonate Examples of the alkyl esters include methyl acetoacetate, propyl carbonate, butyl carbonate, methyl pyruvate, ethyl pyruvate, propyl pyruvate, butyl pyruvate, methyl acetoacetate, ethyl acetoacetate, methyl propionate, ethyl propionate, propyl propionate, isopropyl propionate, methyl 2-hydroxypropionate, ethyl 2-hydroxypropionate, methyl-3-methoxypropionate, ethyl-3-methoxypropionate, ethyl-3-ethoxypropionate, and propyl-3-methoxypropionate.The ester solvent may also be a cyclic ester solvent (lactone solvent). Specific examples of the lactone solvent include γ-butyrolactone (GBL), ε-caprolactone, γ-valerolactone, and δ-valerolactone.
[0013] <Alcohol-Based Solvents> Alcohol-based solvents are organic solvents that contain an alcoholic hydroxy group in their structure. The term "alcoholic hydroxy group" refers to a hydroxy group bonded to a carbon atom of an aliphatic hydrocarbon group. Specific examples of alcohol-based solvents include 2-propanol (isopropanol), 1-butanol (n-butanol), 1-hexanol, 1-heptanol, 1-octanol, 2-hexanol, 2-heptanol, 2-octanol, 3-hexanol, 3-heptanol, 3-octanol, 4-octanol, benzyl alcohol, ethylene glycol, diethylene glycol, propylene glycol (PG), and dipropylene glycol.
[0014] Nitrile Solvents Nitrile solvents are organic solvents containing a nitrile group in their structure. Specific examples of nitrile solvents include acetonitrile, propionitrile, valeronitrile, and butyronitrile.
[0015] Amide Solvents Amide solvents are organic solvents containing an amide group in their structure. Specific examples of amide solvents include chain amide solvents such as dimethylacetamide (DMAc), dimethylformamide, and tetramethylurea; and cyclic amide (lactam) solvents such as dimethylimidazolidinone, N-methylpyrrolidone, 1-ethyl-2-pyrrolidone, and 1-butyl-2-pyrrolidone.
[0016] Ether Solvents Ether solvents are organic solvents containing C—O—C in their structure. Specific examples of ether solvents include ethylene glycol monomethyl ether (EGME), ethylene glycol isopropyl ether, ethylene glycol monobutyl ether, ethylene glycol monohexyl ether, propylene glycol monomethyl ether (PGME), propylene glycol monoethyl ether (PGEE), propylene glycol monopropyl ether, propylene glycol monobutyl ether, and diisopropylene glycol monomethyl ether.
[0017] Sulfoxide-based solvents are organic solvents containing a sulfinyl group —S(═O)— in their structure. Specific examples of sulfoxide-based solvents include dimethyl sulfoxide (DMSO).
[0018] Sulfone solvents have a sulfonyl group -S(=O) in the structure. 2 Specific examples of sulfone-based solvents include sulfolane.
[0019] <Hydrocarbon Solvent> The hydrocarbon solvent is a hydrocarbon solvent that is composed of an optionally halogenated hydrocarbon and has no substituents other than halogen atoms. Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom, with a fluorine atom being preferred. Specific examples of the hydrocarbon solvent include n-nonane, n-decane, n-undecane, n-dodecane, n-tridecane, n-tetradecane, n-pentadecane, and n-hexadecane.
[0020] The two or more solvents in the cleaning solution of this embodiment are preferably a mixed solvent of two or more solvents selected from the group consisting of ketone solvents, ester solvents, alcohol solvents, and ether solvents, more preferably a mixed solvent of two or more solvents selected from the group consisting of ketone solvents, ester solvents, and ether solvents, and even more preferably a mixed solvent containing two or more solvents selected from the group consisting of ester solvents and ether solvents. In this specification, the two or more solvents may be two or more solvents of the same classification as long as they contain two types of compounds. For example, the two or more solvents may be a mixed solvent of 1-octanone and cyclohexanone, both of which are ketone solvents.
[0021] <Metal Remover> Examples of the metal remover contained in the cleaning solution of this embodiment include a metal chelating agent and an organic acid.
[0022] <<Metal Chelating Agent>> Examples of the metal chelating agent in this embodiment include aminocarboxylic acid chelating agents such as ethylenediaminetetraacetic acid, nitrilotriacetic acid, and diethylenetriaminepentaacetic acid; phosphonic acid chelating agents such as 1-hydroxyethane-1,1-diphosphonic acid and nitrilotris(methylenephosphonic acid); and compound (A1) represented by the following general formula (a-1) (hereinafter also simply referred to as "compound (A1)"). Among these, compound (A1) is preferred as the metal chelating agent.
[0023] [In the formula, Ra 1 and Ra 2 are each independently an alkyl group having 1 to 3 carbon atoms. 3 and Ra 4 are each independently a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. 1 and Ya 2 are each independently a single bond, —O—, —S— or —N(Ra 5 )-. Ra 5 is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and n is an integer of 0 to 3.
[0024] In the formula (a-1), Ra 1 ~Ra 5 Examples of the alkyl group having 1 to 3 carbon atoms include a methyl group, an ethyl group, a propyl group, and an isopropyl group. 1 and Ra 2 are each independently preferably a methyl group or an ethyl group, more preferably a methyl group. 3 and Ra 4 are preferably each a hydrogen atom. 1 is preferably a single bond or —O—, more preferably a single bond. 2 is preferably a single bond or —O—, and more preferably a single bond. n is preferably 1 or 2, and more preferably 1.
[0025] Among the above, the compound (A1) is preferably acetylacetone (AcAc) or acetonylacetone, and more preferably acetylacetone (AcAc). In the cleaning liquid of the present embodiment, one metal chelating agent may be used alone, or two or more metal chelating agents may be used in combination.
[0026] <Organic Acid> Examples of the organic acid in the present embodiment include carboxylic acids such as lactic acid (LA), citric acid, malic acid, formic acid, acetic acid, oxalic acid, 2-nitrophenylacetic acid, 2-ethylhexanoic acid, and dodecanoic acid; sugar acids such as ascorbic acid and glucuronic acid; sulfonic acids such as methanesulfonic acid, benzenesulfonic acid, and p-toluenesulfonic acid; and phosphoric acid and phosphate esters such as bis(2-ethylhexyl)phosphoric acid.
[0027] Among the above, the organic acid is preferably a carboxylic acid, more preferably a hydroxy acid, and even more preferably at least one selected from the group consisting of lactic acid, citric acid, and malic acid, with lactic acid being particularly preferred. In the cleaning solution of the present embodiment, one organic acid may be used alone, or two or more organic acids may be used in combination.
[0028] The cleaning liquid of the present embodiment preferably contains two or more metal removers. The cleaning liquid of the present embodiment preferably contains two or more metal removers selected from the group consisting of the metal chelating agents and organic acids described above, more preferably contains two or more metal removers selected from the group consisting of the compound (A1) described above and organic acids, and further preferably contains two or more metal removers selected from the group consisting of the compound (A1) described above and carboxylic acids.
[0029] In the cleaning liquid of the present embodiment, among the above, it is preferable to use the above-described metal chelating agent and an organic acid in combination, it is more preferable to use the above-described compound (A1) and an organic acid in combination, and it is even more preferable to use the above-described compound (A1) and a carboxylic acid in combination.
[0030] <Optional Components> The cleaning solution of the present embodiment may contain optional components other than the solvent and metal remover described above, as long as the optional components do not impair the effects of the present invention. Examples of the optional components include a pH adjuster and a surfactant.
[0031] [Distance between Hansen Solubility Parameters (HSP Distance)] The cleaning solution of this embodiment contains the two or more solvents and the metal remover described above, and the distance (HSP distance) between the Hansen solubility parameter of the cleaning solution and the Hansen solubility parameter of dimethylacetamide (DMAc) is 1.0 or less, preferably 0.8 or less, and more preferably 0.5 or less. If the HSP distance of the cleaning solution of this embodiment is equal to or less than the upper limit described above, the effect of the cleaning solution in removing organic impurities and soiling is enhanced regardless of the material of the object to be cleaned. The lower the HSP distance of the cleaning solution of this embodiment, the more preferable it is, since the effect of the cleaning solution in removing organic impurities and soiling is enhanced.
[0032] As used herein, the term "Hansen Solubility Parameter" refers to a numerical constant that is theoretically calculated and is a useful tool for predicting the ability of a solvent material to dissolve a particular solute. The Hansen Solubility Parameter is a combination of the following three experimentally and theoretically derived Hansen Solubility Parameters (δ d (dispersion force term), δ p (polar term) and δ hThe Hansen solubility parameter (HSP) is a measure of the overall strength and selectivity of a material. The Hansen solubility parameter is expressed in units of MPa. 0.5 or (J / cc) 0.5 It is given by δ d : Energy derived from intermolecular dispersion forces δ p : Energy derived from intermolecular polar forces δ h : Energy derived from intermolecular hydrogen bonding forces
[0033] "Hansen Solubility Parameters" can be calculated, for example, by "Molecular Modeling Pro" software, version 5.1.9 (ChemSW, Fairfield CA, www.chemsw.com) or Hansen Solubility from Dynacomp Software.
[0034] Since the cleaning solution of this embodiment is a mixture, the Hansen solubility parameter of the cleaning solution of this embodiment can be determined as follows. 1 (δ ds1 , δ ps1 , δ hs1 ), solvent S 2 (δ ds2 , δ ps2 , δ hs2 ), Metal Remover B 1 (δ dB1 , δ pB1 , δ hB1 ) and metal remover B 2 (δ dB2 , δ pB2 , δ hB2 ) a cleaning solution CS consisting of a solvent S 1 The amount of the solvent S 2 The compounding amount of b, metal remover B 1 The compounding amount of c and metal remover B 2 When the blending amount of is d, the δ dcs (dispersion force term), δ pcs (polar term) and δ hcs (Hydrogen bond term) is calculated by the following formula: where a + b + c + d = 100. dcs = (δ ds1× a + δ ds2 ×b+δ dB1 ×c+δ dB2 × d) / 100 δ pcs = (δ ps1 × a + δ ps2 ×b+δ pB1 ×c+δ pB2 × d) / 100 δ hcs = (δ hs1 × a + δ hs2 ×b+δ hB1 ×c+δ hB2 ×d) / 100
[0035] The distance (HSP distance) between the Hansen solubility parameter of the cleaning solution CS (the cleaning solution of this embodiment) and the Hansen solubility parameter of dimethylacetamide (DMAc) is calculated by the following formula (1): HSP distance = {4(δ dcs -δ dDMAc ) 2 + (δ pcs -δ pDMAc ) 2 + (δ hcs -δ hDMAc ) 2} 0.5 ... (1) Dispersion force term of dimethylacetamide (δ dDMAc ) is 16.8, and the polar term (δ pDMAc ) is 11.5, and the hydrogen bond term (δ hDMAc ) is set to a value of 9.4. The organic substance (organic substance selected from the group consisting of organic acid polymers, organic acid esters, and ketone bodies) contained in the cleaning solution of this embodiment is contained in a trace amount in the cleaning solution, and therefore has little effect on the fluctuation of the HSP distance.
[0036] The HSP distance in the cleaning solution of this embodiment is, for example, the dispersion force term (δ dDMAc ), polar term (δ pDMAc ) and the hydrogen bond term (δ hDMAc The value of the metal removal agent can be controlled by employing a solvent or metal removal agent close to the value of the metal removal agent, or by selecting a combination of components.
[0037] [Total Content of Organic Substances Selected from the Group Consisting of Organic Acid Multimers, Organic Acid Esters, and Ketone Bodies] The cleaning solution of the present embodiment has a total content of organic substances selected from the group consisting of organic acid multimers, organic acid esters, and ketone bodies of 0.1 × 10 with respect to 100 parts by mass of the total of the solvent and the metal remover. -9 10 parts by mass or more 5 x10 -6 parts by mass or less, and -9 Mass part or more 5×10 -6 It is preferable that the amount is 10×10 parts by mass or less. -9 Mass part or more 2.5 x 10 -6 Parts by mass or less are more preferable, and 50×10 -9 Mass parts or more 1 x 10 -6 In the cleaning solution of the present embodiment, as long as the total content of the organic substances is within the above range, the effect of the cleaning solution in removing organic impurities and soiling is further enhanced regardless of the material of the object to be cleaned.
[0038] The "organic substance" contained in the cleaning solution of this embodiment refers to an organic compound selected from the group consisting of organic acid polymers, organic acid esters, and ketone bodies. Examples of organic acid polymers include lactic acid polymers and lactic anhydride. Examples of organic acid esters include ethyl lactate and 1-methoxy-2-propyl acetate. Examples of ketone bodies include 1-methoxy-2-propanone.
[0039] The total mass of the organic substances in the cleaning solution can be determined by appropriately selecting a known analytical method.
[0040] The total content of the organic substances in the cleaning solution can be adjusted by controlling the amount of the organic substances contained in the solvent or metal removing agent to be blended; alternatively, the total content can be adjusted by mixing the solvent, the metal removing agent, and any optional components and then adding the organic substances separately from these, or by separating and removing excess organic substances.
[0041] The cleaning solution of the present embodiment is a composition containing a mixed solvent of two or more solvents selected from the group consisting of ketone-based solvents, ester-based solvents, alcohol-based solvents, and ether-based solvents, the metal chelating agent described above, and the organic acid described above, wherein the HSP distance is 1.0 or less, and the total content of the organic substance selected from the group consisting of organic acid multimers, organic acid esters, and ketone bodies is 0.1 × 10 with respect to 100 parts by mass of the total of the mixed solvent, the metal chelating agent, and the organic acid. -9 10 parts by mass or more 5 x10 -6 Parts by mass or less of the composition (X) are preferred.
[0042] The distance (HSP distance) between the Hansen solubility parameter of the composition (X) and the Hansen solubility parameter of DMAc is 1.0 or less, preferably 0.8 or less, more preferably 0.5 or less, even more preferably 0.4 or less, particularly preferably 0.3 or less, and the lower the value, the more preferable.
[0043] The mixed solvent in the composition (X) is more preferably a mixed solvent of one or more solvents selected from the group consisting of ketone-based solvents and ester-based solvents (hereinafter also referred to as "solvent S1") and one or more solvents selected from the group consisting of alcohol-based solvents and ether-based solvents (hereinafter also referred to as "solvent S2"), even more preferably a mixed solvent of an ester-based solvent and an ether-based solvent, and particularly preferably a mixed solvent of a lactone-based solvent and an ether-based solvent.
[0044] For example, when the two or more solvents in the composition (X) are a mixed solvent of solvent S1 and solvent S2, the mixing ratio of solvent S1 to solvent S2 (solvent S1:solvent S2) is preferably 20:80 to 80:20, more preferably 30:70 to 70:30, and even more preferably 40:60 to 60:40, by mass.
[0045] Suitable combinations of two or more solvents in composition (X) include a mixed solvent of one or more solvents selected from the group consisting of γ-butyrolactone, ε-caprolactone, and γ-valerolactone with one or more solvents selected from the group consisting of EGME, PGME, and PGEE; a mixed solvent of dihydrolevoglucosenone (silene) and PG, etc. Among these, a suitable combination of two or more solvents is preferably a mixed solvent of one or more solvents selected from the group consisting of γ-butyrolactone, ε-caprolactone, and γ-valerolactone with one or more solvents selected from the group consisting of EGME, PGME, and PGEE, and more preferably a mixed solvent of γ-butyrolactone and PGME.
[0046] The metal chelating agent in the composition (X) is preferably the compound (A1), more preferably acetylacetone (AcAc).The organic acid in the composition (X) is preferably a carboxylic acid, more preferably a hydroxy acid, and even more preferably lactic acid.
[0047] The organic substance selected from the group consisting of organic acid polymers, organic acid esters, and ketone bodies is preferably at least one selected from the group consisting of lactic acid polymers, lactic anhydride, ethyl lactate, 1-methoxy-2-propyl acetate, and 1-methoxy-2-propanone, and more preferably at least one selected from the group consisting of lactic acid polymers, ethyl lactate, 1-methoxy-2-propyl acetate, and 1-methoxy-2-propanone.
[0048] In the composition (X), the total content of the organic substance selected from the group consisting of an organic acid multimer, an organic acid ester, and a ketone body is 0.1 × 10 relative to 100 parts by mass of the total of the mixed solvent, the metal chelating agent, and the organic acid. -9 10 parts by mass or more 5 x10 -6 parts by mass or less, and -9 Mass part or more 5×10 -6 It is preferable that the amount is 10×10 parts by mass or less. -9 Mass part or more 2.5 x 10 -6Parts by mass or less are more preferable, and 50×10 -9 Mass parts or more 1 x 10 -6 It is more preferable that the content is less than parts by mass.
[0049] In the composition (X), the contents of the mixed solvent, the metal chelating agent, and the organic acid are appropriately selected so that the HSP distance is 1.0 or less. The content of the mixed solvent in the composition (X) is preferably 90 to 99.5 mass%, more preferably 95 to 99 mass%, based on the total amount of the composition (X).
[0050] The content of the metal chelating agent in the composition (X) is preferably 0.1 to 9 mass%, more preferably 0.5 to 9 mass%, and even more preferably 0.5 to 5 mass%, based on the total amount of the composition (X). The proportion of the compound (A1) in the metal chelating agent is preferably 50 mass% or more, more preferably 75 mass% or more, and may be 100 mass%, based on the total mass of the metal chelating agent.
[0051] The content of the organic acid in the composition (X) is preferably 0.1 to 9% by mass, more preferably 0.5 to 9% by mass, and even more preferably 0.5 to 5% by mass, relative to 100% by mass of the total amount of the composition (X). The proportion of carboxylic acid in the organic acid is preferably 50% by mass or more, more preferably 75% by mass or more, and may be 100% by mass, relative to the total mass of the organic acid.
[0052] The composition (X) may further contain the above-mentioned optional components, in addition to the mixed solvent, metal chelating agent, and organic acid, as necessary.
[0053] The cleaning solution of this embodiment is useful for cleaning membranes. The form and shape of the membrane are not particularly limited, and examples thereof include flat membranes, hollow fiber membranes, tubular membranes, spiral membranes, thin films, etc. The material of the membrane is also not particularly limited, and examples thereof include polyolefins (polyethylene, polypropylene, etc.), polysulfones, polyacrylonitriles, polyamides, polyimides, polyvinyl alcohols, cellulose acetates, fluoropolymers, ceramics, etc.
[0054] The cleaning solution of this embodiment is also useful for removing organic impurities from various objects to be cleaned. Examples of the various objects to be cleaned include pipes in a production line, containers used, and tools. For example, the cleaning solution of this embodiment can be used to clean an object to be cleaned selected from the group consisting of metal pipes, resin pipes, glass pipes, metal joints, resin joints, glass joints, filters, chemical containers, measurement cells, and chromatography columns.
[0055] The cleaning solution of the present embodiment described above contains two or more solvents and a metal-removing agent, and further, the distance (HSP distance) between the Hansen solubility parameter of the cleaning solution and the Hansen solubility parameter of dimethylacetamide (DMAc) is 1.0 or less, and the total content of organic substances selected from the group consisting of organic acid multimers, organic acid esters, and ketone bodies is 0.1 × 10 with respect to 100 parts by mass of the total of the solvent and the metal-removing agent. -9 10 parts by mass or more 5 x10 -6 The content is less than parts by mass. Since the Hansen solubility parameter of the entire cleaning solution is adjusted to approach that of DMAc, this cleaning solution exhibits good removability of polymer residues derived from polymeric materials. Although the reason is unclear, this cleaning solution exhibits good cleaning and removal effects for both polar and non-polar objects by adjusting the Hansen solubility parameter of the entire cleaning solution to approach that of DMAc and containing a metal remover. Furthermore, this cleaning solution intentionally contains a specific amount of organic matter. This further enhances the effectiveness of removing organic impurities and dirt from various objects.
[0056] Furthermore, since the cleaning solution of this embodiment contains a metal remover, it also has good ability to remove metal impurity stains.
[0057] (Second Aspect: Cleaning Method) One embodiment of the cleaning method is a method for cleaning an object to be cleaned by bringing the above-described cleaning liquid into contact with the object to be cleaned. Examples of objects to be cleaned in the cleaning method of this embodiment include membranes; piping in a production line, containers and tools used, etc. For example, the object to be cleaned may be a membrane such as a flat membrane, a hollow fiber membrane, a tubular membrane, a spiral membrane, or a thin film. Alternatively, the object to be cleaned may be an object selected from the group consisting of metal piping, resin piping, glass piping, metal joints, resin joints, glass joints, filters, chemical containers, measurement cells, and chromatography columns.
[0058] More specifically, examples of the cleaning operation of contacting the object with the cleaning solution to clean the object include a method of immersing the object in the cleaning solution and a method of spraying the cleaning solution onto the object. The cleaning operation may be performed once or multiple times. Furthermore, the cleaning solution may be heated during the cleaning operation, or the cleaning operation may be performed at room temperature (e.g., 23°C).
[0059] The cleaning method of this embodiment may include a drying step of drying the object cleaned by the above cleaning operation. In the drying step, a known method such as air drying at room temperature, heating the cleaned object in a thermostatic chamber, or vacuum drying can be applied.
[0060] According to the cleaning method of the present embodiment described above, the cleaning liquid described above is used, and therefore the method is excellent in removing organic impurities and soiling from various objects to be cleaned.
[0061] Another embodiment of the cleaning method is a method further comprising, before or after a step of cleaning an object to be cleaned by contacting the object with the above-mentioned cleaning liquid (hereinafter also referred to as "cleaning step A"), a step of cleaning the object to be cleaned by contacting the object with a second cleaning liquid different from the cleaning liquid (hereinafter also referred to as "cleaning step B").
[0062] The cleaning method of the other embodiment may include: (i) a step of cleaning an object to be cleaned by bringing a second cleaning liquid different from the above-mentioned cleaning liquid (referred to as the first cleaning liquid) into contact with the object to be cleaned, and a step of cleaning the object to be cleaned by bringing the first cleaning liquid into contact with the object to be cleaned that has been cleaned with the second cleaning liquid; (ii) a step of cleaning the object to be cleaned by bringing the above-mentioned cleaning liquid (first cleaning liquid) into contact with the object to be cleaned, and a step of cleaning the object to be cleaned by bringing the second cleaning liquid different from the first cleaning liquid into contact with the object to be cleaned that has been cleaned with the first cleaning liquid; (iii) The method may include the steps of bringing a second cleaning liquid different from the above-mentioned cleaning liquid (first cleaning liquid) into contact with the object to be cleaned, bringing the first cleaning liquid into contact with the object that has been cleaned with the second cleaning liquid, and further bringing a third cleaning liquid different from the above-mentioned first cleaning liquid into contact with the object that has been cleaned with the first cleaning liquid, thereby cleaning the object. In (iii), the second cleaning liquid and the third cleaning liquid may be the same or different from each other.
[0063] Cleaning step B: Examples of a method for cleaning an object by bringing a second cleaning liquid, which is different from the cleaning liquid described above, into contact with the object in cleaning step B include methods similar to those used in cleaning step A (e.g., a method of immersing the object in cleaning liquid, a method of spraying the cleaning liquid onto the object), etc. Cleaning step B may be performed only once or multiple times before or after cleaning step A.
[0064] Second cleaning liquid, third cleaning liquid Examples of cleaning liquids (second cleaning liquid, third cleaning liquid) different from the above-mentioned cleaning liquid include cleaning liquids containing a solvent but not a metal-removing agent. Typical examples of the cleaning liquids (second cleaning liquid, third cleaning liquid) include cleaning liquids consisting of only a solvent.
[0065] Examples of the solvent in the cleaning liquid (second cleaning liquid, third cleaning liquid) include polar solvents such as ketone solvents, ester solvents, alcohol solvents, nitrile solvents, amide solvents, ether solvents, sulfoxide solvents, and sulfone solvents; and nonpolar solvents such as hydrocarbon solvents, and specific examples thereof include the same solvents as those in the cleaning liquid described above. Among the above, the cleaning liquid (second cleaning liquid, third cleaning liquid) preferably contains an alcohol solvent, more preferably contains an alcohol solvent having 1 to 5 carbon atoms, and further preferably contains 2-propanol (isopropanol).
[0066] As another embodiment of the cleaning method, a method including a cleaning step A and a step of cleaning the object to be cleaned by contacting the object to be cleaned with an alcohol-based solvent (preferably 2-propanol) before or after the cleaning step A is suitable.
[0067] Another embodiment of the cleaning method may further include a drying step of drying the object cleaned in the cleaning step A or the cleaning step B. As the drying step, known methods such as air drying at room temperature, placing the cleaned object in a thermostatic chamber and heating it, and vacuum drying can be applied.
[0068] According to another embodiment of the cleaning method described above, in addition to the above-described cleaning step A, the cleaning method further includes cleaning step B, and therefore the effect of removing organic impurities adhering to the object to be cleaned is further enhanced compared to a cleaning method that includes only the above-described cleaning step A.
[0069] The present invention will be described in more detail below with reference to examples, but the present invention is not limited to these examples.
[0070] <Preparation of Cleaning Solution> The components were mixed in the composition ratios shown in Table 1 to prepare cleaning solutions for each example.
[0071]
[0072] The abbreviations in the table represent the following compounds. The values in parentheses in the table indicate the blend amount (parts by mass): GBL: γ-butyrolactone PGME: propylene glycol monomethyl ether PGMEA: propylene glycol monomethyl ether acetate AcAc: acetylacetone LA: lactic acid BA: n-butyl acetate DMSO: dimethyl sulfoxide
[0073] Reference Example 1 A cleaning solution of Reference Example 1 was prepared by adding 1 part by mass of lactic acid (LA) to 49 parts by mass of γ-butyrolactone (GBL), 49 parts by mass of propylene glycol monomethyl ether (PGME), and 1 part by mass of acetylacetone (AcAc).
[0074] Example 1 A cleaning solution of Example 1 was prepared in the same manner as in Reference Example 1, except that lactic acid (LA) was replaced with lactic acid having a purity of 80% containing lactic acid polymers. The lactic acid polymers were identified and quantified by gel permeation chromatography (GPC). The content of the lactic acid polymers was 2 × 10 per 100 parts by mass of the total of the solvent and the metal remover. -9 It was parts by mass.
[0075] Example 2 The cleaning solution of Example 2 was prepared by adding ethyl lactate to the cleaning solution of Reference Example 1. At that time, the content of ethyl lactate was 1×10 -6 The cleaning solution of Example 3 was prepared by adding ethyl lactate to the cleaning solution of Reference Example 1. At that time, the content of ethyl lactate was 10 parts by mass relative to 100 parts by mass of the total of the solvent and the metal remover. 3 x10 -6 Parts by mass.
[0076] Example 4 The cleaning solution of Example 4 was prepared by adding 1-methoxy-2-propyl acetate to the cleaning solution of Reference Example 1. At that time, the content of 1-methoxy-2-propyl acetate was 1 x 10 with respect to 100 parts by mass of the total of the solvent and the metal remover. -6The cleaning solution of Example 5 was prepared by adding 1-methoxy-2-propyl acetate to the cleaning solution of Reference Example 1. At that time, the content of 1-methoxy-2-propyl acetate was adjusted to 100 parts by mass of the total of the solvent and the metal remover. 3 x10 -6 Parts by mass.
[0077] Example 6 The cleaning solution of Example 6 was prepared by adding 1-methoxy-2-propanone to the cleaning solution of Reference Example 1. At that time, the content of 1-methoxy-2-propanone was 1×10 -6 The cleaning solution of Example 7 was prepared by adding 1-methoxy-2-propanone to the cleaning solution of Reference Example 1. At that time, the content of 1-methoxy-2-propanone was adjusted to 100 parts by mass of the total of the solvent and the metal remover. 3 x10 -6 Parts by mass.
[0078] Comparative Example 1 In Comparative Example 1, n-butyl acetate was used as the cleaning liquid.
[0079] Comparative Example 2 OK73 thinner was used as the cleaning liquid in Comparative Example 2. The composition of OK73 thinner was a mixed solvent of PGMEA / PGME=30 / 70 (mass ratio).
[0080] Comparative Example 3 As a cleaning liquid in Comparative Example 3, a mixed solvent of PGMEA / DMSO=55 / 45 (mass ratio) was used.
[0081] [Calculation of HSP Distance] The Hansen solubility parameters of each component of the cleaning solution were calculated using "Molecular Modeling Pro" software, version 5.1.9 (ChemSW, Fairfield CA, www.chemsw.com). The Hansen solubility parameters of each component are shown below.
[0082] GBL dispersion force term (δ dGBL ) is 18, and the polar term (δ pGBL ) is 16.6, and the hydrogen bond term (δ hGBL The dispersion term of PGME (δdPGME ) is 15.6, and the polar term (δ pPGME ) is 6.3, and the hydrogen bond term (δ hPGME The value of 11.6 was used for the dispersion force term of AcAc (δ dAcAc ) is 16.1, and the polar term (δ pAcAc ) is 10, and the hydrogen bond term (δ hAcAc The dispersion force term (δ) of LA was set to 6.2. dLA ) is 17, and the polar term (δ pLA ) is 8.3, and the hydrogen bond term (δ hLA ) used a value of 28.4.
[0083] The dispersion term of PGMEA (δ dPGMEA ) is 15.6, and the polar term (δ pPGMEA ) is 6.3, and the hydrogen bond term (δ hPGMEA The dispersion force term (δ) of BA was set to 7.7. dBA ) is 15.6, and the polar term (δ pBA ) is 3.7, and the hydrogen bond term (δ hBA The dispersion term of DMSO (δ dDMSO ) is 18.4, and the polar term (δ pDMSO ) is 16.4, and the hydrogen bond term (δ hDMSO ) used a value of 10.2.
[0084] The dispersion force term (δ dt ), polar term (δ pt ) and the hydrogen bond term (δ ht ) was calculated as follows: dt = (δ dGBL ×49+δ dPGME ×49+δ dAcAc ×1+δ dLA × 1) / 100 δ pt = (δ pGBL ×49+δ pPGME ×49+δ dAcAc ×1+δ dLA × 1) / 100 δ ht = (δ hGBL ×49+δ hPGME ×49+δ dAcAc ×1+δ dLA ×1) / 100
[0085] The dispersion force term (δdt ), polar term (δ pt ) and the hydrogen bond term (δ ht ) was calculated as follows: dt = (δ dBA ×100) / 100 δ pt = (δ pBA ×100) / 100 δ ht = (δ hBA ×100) / 100
[0086] The dispersion force term (δ dt ), polar term (δ pt ) and the hydrogen bond term (δ ht ) was calculated as follows: dt = (δ dPGMEA ×30+δ dPGME × 70) / 100 δ pt = (δ pPGMEA ×30+δ pPGME × 70) / 100 δ ht = (δ hPGMEA ×30+δ hPGME ×70) / 100
[0087] The dispersion force term (δ dt ), polar term (δ pt ) and the hydrogen bond term (δ ht ) was calculated as follows: dt = (δ dPGMEA ×55+δ dDMSO × 45) / 100 δ pt = (δ pPGMEA ×55+δ pDMSO × 45) / 100 δ ht = (δ hPGMEA ×55+δ hDMSO ×45) / 100
[0088] The Hansen solubility parameters (MPa) of the cleaning solutions of Reference Example 1 and Examples 1 to 7 0.5 ) and the Hansen solubility parameter of dimethylacetamide (MPa 0.5 The distance (HSP distance) between the dimethylacetamide and the dimethylacetamide was calculated using the following formula (1t): dDMAc ) is 16.8, and the polar term (δ pDMAc ) is 11.5, and the hydrogen bond term (δhDMAc ) used a value of 9.4.
[0089] HSP distance = {4(δ dt -δ dDMAc ) 2 + (δ pt -δ pDMAc ) 2 + (δ ht -δ hDMAc ) 2} 0.5 ... (1 ton)
[0090] The distances (HSP distances) between the Hansen solubility parameters of the cleaning solutions of Comparative Examples 1 to 3 and the Hansen solubility parameter of dimethylacetamide were also calculated in the same manner as in Reference Example 1 and Examples 1 to 7 above.
[0091] <Cleaning Evaluation (1)> The cleaning objects were a polyethylene porous film (PE film) and a polyimide porous film (PI film), and the cleaning solutions in each example were used to measure non-volatile residue (NVR) by the cleaning method described below. The removability of organic impurities was evaluated based on the measurement results.
[0092] PE film, 1000 cm 2 A porous polyethylene film of 1000 cm was used as the PI film. 2 A porous polyimide film of this type was used.
[0093] (Reference Example 1-1, Examples 1-1 to 1-7, Comparative Examples 1-1 to 1-3) 100 mL of the cleaning solution of Reference Example 1, Examples 1 to 7, and Comparative Examples 1 to 3 was added to a container. 2 Separately, a 1000 cm porous polyethylene film was placed in 100 mL of the cleaning solution of each example and immersed for 1 day. 2The porous polyimide film was placed in the container and immersed for one day. The cleaning solution was then discarded from each container, and isopropanol was added to each container to rinse the porous polyethylene film and the porous polyimide film. After rinsing, the porous polyethylene film and the porous polyimide film were vacuum-dried overnight. Each dried film was immersed in isopropanol, after which it was removed. The remaining isopropanol was transferred to a platinum dish and evaporated, and the weight of the platinum dish was measured. The mass of the nonvolatile residue (NVR) was determined from the difference in weight between the platinum dish before the experiment and the previous one.
[0094] The removability of organic impurity stains was evaluated using the value (hereinafter referred to as the "residue removal rate") obtained by dividing the mass of the NVR of the film after immersion cleaning treatment in the cleaning solution by the mass of the NVR of the uncleaned film (treatment after rinsing with isopropanol). The residue removal rate when the PE film was used as the cleaning object is shown as "PE NVR," and the residue removal rate when the PI film was used as the cleaning object is shown as "PI NVR" in Table 2. The smaller the residue removal rate, the more effective the cleaning solution was in removing organic impurity stains from each film.
[0095]
[0096] The results shown in Table 2 confirm that when the cleaning solutions of Examples 1 to 7 were used, the residue removal rate when the PI film was used as the cleaning object was smaller than when the cleaning solutions of Comparative Examples 1 to 3 were used. This confirms that the cleaning solution of the present invention can enhance the removability of organic impurities and soiling from porous polyimide films.
[0097] The cleaning solutions of Examples 1 to 7 were those in which a specific amount of organic matter was further added to the composition of the cleaning solution of Reference Example 1, but it was confirmed that they had good cleaning performance similar to that of the cleaning solution of Reference Example 1.
[0098] <Cleaning Evaluation (2)> The object to be cleaned was a chemical supply line (the piping after the BARC chemical solution was passed through), and the cleaning solution of each example was used in the cleaning method described below. The removability of organic impurities was evaluated using the number of defects on the wafer surface as an index. The results are shown in Table 3.
[0099] (Reference Example 2-1) A bottle of antireflective coating (BARC) chemical (novolac resin, solvent PGEE; ARC-212, Brewer Science) was connected to the chemical supply line of a resist chemical coating and developing apparatus (Lithius ProZ, Tokyo Electron Ltd.), and the liquid was allowed to flow for a certain period of time. After the certain period of time, the line was switched to a bottle of OK73 thinner, and the OK73 thinner was immersed in the piping for one day. Then, 3 L of OK73 thinner was allowed to flow. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 17 nm or larger was measured using a wafer surface defect analyzer (Surf Scan SP5 XP, KLA Tencor), and the result was 33,099. The number of defects in the PGME thinner (cleanliness of the PGME itself) before connecting the pipes was 550. The pipe was then switched to the cleaning solution of Reference Example 1, which was allowed to pass through, and the pipe was immersed in the pipe for one day. Then, 1 L of the cleaning solution of Reference Example 1 was passed through. The thinner was then switched to OK73 thinner, and 1 L of OK73 thinner was passed through. This was spin-coated onto a 12-inch wafer and baked at 80° C. for 60 seconds. The number of defects of 17 nm or larger was then measured using the wafer surface defect measurement device. The number of defects was reduced to 876.
[0100] Example 2-1 The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Example 1 and passed through the chemical solution supply line. After immersion in the piping of the chemical solution supply line for one day, 1 L of the cleaning solution of Example 1 was passed through, and then the solution was switched to OK73 thinner and 1 L of OK73 thinner was passed through. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 17 nm or larger was measured using the wafer surface defect detection device, and the number of defects was reduced to 912.
[0101] Example 2-2 The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Example 2 and allowed to flow. After immersion in the piping of the chemical solution supply line for one day, 1 L of the cleaning solution of Example 2 was allowed to flow, and then the solution was switched to OK73 thinner and 1 L of OK73 thinner was allowed to flow. The OK73 thinner that had been allowed to flow was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 17 nm or larger was measured using the wafer surface defect detection device, and the number of defects was reduced to 866.
[0102] (Examples 2-3) The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Example 3 and passed through the chemical solution supply line. After immersion in the piping of the chemical solution supply line for one day, 1 L of the cleaning solution of Example 3 was passed through, and then the solution was switched to OK73 thinner and 1 L was passed through. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 17 nm or larger was measured using the wafer surface defect detection device, and the number of defects was reduced to 934.
[0103] (Examples 2-4) The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Example 4 and passed through the chemical solution supply line. After immersion in the piping of the chemical solution supply line for one day, 1 L of the cleaning solution of Example 4 was passed through, and then the solution was switched to OK73 thinner and 1 L was passed through. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 17 nm or larger was measured using the wafer surface defect detection device, and the number of defects was reduced to 884.
[0104] (Examples 2-5) The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Example 5 and allowed to flow through the chemical supply line. After immersion in the piping for one day, 1 L of the cleaning solution of Example 5 was allowed to flow through the chemical supply line. Subsequently, the OK73 thinner was switched to and 1 L of OK73 thinner was allowed to flow through the chemical supply line. The OK73 thinner thus passed was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. The number of defects of 17 nm or larger was then measured using the wafer surface defect detection device, and the number of defects was reduced to 871.
[0105] (Examples 2-6) The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Example 6 and allowed to flow through the chemical supply line. After immersion in the line for one day, 1 L of the cleaning solution of Example 6 was allowed to flow through the line. Subsequently, the OK73 thinner was switched to and 1 L of OK73 thinner was allowed to flow through the line. The OK73 thinner thus passed was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. The number of defects of 17 nm or larger was then measured using the wafer surface defect detection device, and the number of defects was reduced to 962.
[0106] (Examples 2-7) The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Example 7 and allowed to pass through the chemical supply line. After immersion in the piping for one day, 1 L of the cleaning solution of Example 7 was passed through, and then the solution was switched to OK73 thinner and 1 L was passed through. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 17 nm or larger was measured using the wafer surface defect detection device, and the number of defects was reduced to 837.
[0107] (Comparative Example 2-1) The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Comparative Example 1 and passed through the chemical solution supply line. After immersion in the piping of the chemical solution supply line for one day, 1 L of the cleaning solution of Comparative Example 1 was passed through, and then the solution was switched to OK73 thinner and 1 L was passed through. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 17 nm or larger was measured using the wafer surface defect detection device, and the number of defects was reduced to 35,621.
[0108] (Comparative Example 2-2) The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Comparative Example 2 and allowed to pass through the chemical solution supply line. After immersion in the piping of the chemical solution supply line for one day, 1 L of the cleaning solution of Comparative Example 2 was passed through, and then the solution was switched to OK73 thinner, which was different from the cleaning solution of Comparative Example 2, and 1 L of the thinner was passed through. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 17 nm or larger in size was measured using the wafer surface defect detection device, and the number of defects was reduced to 32,804.
[0109] (Comparative Examples 2-3) The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Comparative Example 3, and after immersion in the piping of the chemical solution supply line for one day, 1 L of the cleaning solution of Comparative Example 3 was passed through, followed by switching to OK73 thinner and passing 1 L of the thinner. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 17 nm or larger was measured using the wafer surface defect detection device, and the number of defects was reduced to 34,152.
[0110]
[0111] From the results shown in Table 3, when the cleaning solutions of Examples 1 to 7 were used, the number of defects on the wafer surface was significantly reduced compared to when the cleaning solutions of Comparative Examples 1 to 3 were used. This confirms that the cleaning solution to which the present invention is applied can improve the ability to remove organic impurity contaminants in the piping after the BARC chemical solution has been passed through.
[0112] In <Cleaning evaluation (2)>, it was also confirmed that the cleaning solutions of Examples 1 to 7 had good cleaning performance similar to that of the cleaning solution of Reference Example 1, although a specific amount of organic matter was further added to the composition of the cleaning solution of Reference Example 1.
[0113] <Cleaning Evaluation (3)> The cleaning object was a chemical supply line (piping after passing SOG (spin-on-glass) chemicals) and the cleaning method described below was used with the cleaning solutions of each example. The removability of organic impurities was evaluated using the number of defects on the wafer surface as an index. The results are shown in Table 4.
[0114] (Reference Example 3-1) A bottle of SOG chemical (HM-825, manufactured by Shin-Etsu Chemical Co., Ltd.) was connected to the chemical supply line of a resist chemical coating and developing apparatus (Lithius i+, manufactured by Tokyo Electron Ltd.) and allowed to flow for a certain period of time. After the certain period of time, the bottle was switched to a bottle of OK73 thinner, and the OK73 thinner was immersed in the piping for one day. Then, 3 L of OK73 thinner was allowed to flow. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. The number of defects of 19 nm or larger was then measured using a wafer surface defect analyzer (Surf Scan SP5 XP, manufactured by KLA Tencor). The number of defects in the PGME thinner (the cleanliness of the PGME itself) before the piping connection was 550. Thereafter, the pipe was switched to the cleaning solution of Reference Example 1, and the pipe was immersed in the solution for one day, and then 1 L of the cleaning solution of Reference Example 1 was passed through. Thereafter, the solution was switched to OK73 thinner, and 1 L of OK73 thinner was passed through, which was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. The number of defects of 19 nm or more in size was measured using the wafer surface defect measurement device, and the number of defects was reduced to 180.
[0115] Example 3-1 The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Example 1 and passed through the chemical solution supply line. After immersion in the piping of the chemical solution supply line for one day, 1 L of the cleaning solution of Example 1 was passed through, and then the solution was switched to OK73 thinner and 1 L of OK73 thinner was passed through. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 19 nm or larger in size was measured using the wafer surface defect detection device, and the number of defects was reduced to 165.
[0116] Example 3-2 The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Example 2 and allowed to flow through the chemical supply line. After immersion in the line for one day, 1 L of the cleaning solution of Example 2 was allowed to flow through the line. Subsequently, the OK73 thinner was switched to and 1 L of OK73 thinner was allowed to flow through the line. The OK73 thinner thus passed was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. The number of defects of 19 nm or larger was then measured using the wafer surface defect detection device. The number of defects was reduced to 172.
[0117] Example 3-3 The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Example 3 and passed through the chemical solution supply line. After immersion in the piping of the chemical solution supply line for one day, 1 L of the cleaning solution of Example 3 was passed through, and then the solution was switched to OK73 thinner and 1 L was passed through. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 19 nm or larger in size was measured using the wafer surface defect detection device, and the number of defects was reduced to 152.
[0118] (Examples 3-4) The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Example 4 and passed through the chemical solution supply line. After immersion in the piping of the chemical solution supply line for one day, 1 L of the cleaning solution of Example 4 was passed through, and then the solution was switched to OK73 thinner and 1 L was passed through. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 19 nm or larger in size was measured using the wafer surface defect detection device, and the number of defects was reduced to 191.
[0119] (Examples 3-5) The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Example 5 and allowed to pass through the chemical solution supply line. After immersion in the piping for one day, 1 L of the cleaning solution of Example 5 was passed through, and then the solution was switched to OK73 thinner and 1 L was passed through. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 19 nm or larger was measured using the wafer surface defect detection device, and the number of defects was reduced to 150.
[0120] (Examples 3-6) The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Example 6 and allowed to flow. After immersion in the piping of the chemical solution supply line for one day, 1 L of the cleaning solution of Example 6 was allowed to flow, and then the solution was switched to OK73 thinner and 1 L of OK73 thinner was allowed to flow. The OK73 thinner that had been allowed to flow was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 19 nm or larger in size was measured using the wafer surface defect detection device, and the number of defects was reduced to 181.
[0121] (Examples 3-7) The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Example 7 and passed through the chemical supply line. After immersion in the piping of the chemical supply line for one day, 1 L of the cleaning solution of Example 7 was passed through, and then the solution was switched to OK73 thinner and 1 L was passed through. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 19 nm or larger was measured using the wafer surface defect detection device, and the number of defects was reduced to 123.
[0122] (Comparative Example 3-1) The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Comparative Example 1 and passed through the chemical solution supply line. After immersion in the piping of the chemical solution supply line for one day, 1 L of the cleaning solution of Comparative Example 1 was passed through, and then the solution was switched to OK73 thinner and 1 L was passed through. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 19 nm or larger in size was measured using the wafer surface defect detection device, and the number of defects was reduced to 4,172.
[0123] (Comparative Example 3-2) The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Comparative Example 2 and passed through the chemical solution supply line. After immersion in the piping of the chemical solution supply line for one day, 1 L of the cleaning solution of Comparative Example 2 was passed through, and then the solution was switched to OK73 thinner, which was different from the cleaning solution of Comparative Example 2, and 1 L of the thinner was passed through. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 19 nm or larger in size was measured using the wafer surface defect detection device, and the number of defects was reduced to 3,401.
[0124] (Comparative Example 3-3) The cleaning solution of Reference Example 1 was replaced with the cleaning solution of Comparative Example 3 and passed through the pipe of the chemical solution supply line. After immersion in the pipe of the chemical solution supply line for one day, 1 L of the cleaning solution of Comparative Example 3 was passed through, and then the solution was switched to OK73 thinner and 1 L was passed through. The OK73 thinner that had been passed through was spin-coated onto a 12-inch wafer and baked at 80°C for 60 seconds. Thereafter, the number of defects of 19 nm or larger in size was measured using the wafer surface defect detection device, and the number of defects was reduced to 4,512.
[0125]
[0126] From the results shown in Table 4, when the cleaning solutions of Examples 1 to 7 were used, the number of defects on the wafer surface was significantly reduced compared to when the cleaning solutions of Comparative Examples 1 to 3 were used. This confirms that the cleaning solution to which the present invention is applied can improve the ability to remove organic impurity contaminants in the piping after passing the SOG chemical solution through it.
[0127] In <Cleaning evaluation (3)>, it was also confirmed that the cleaning solutions of Examples 1 to 7 had good cleaning performance similar to that of the cleaning solution of Reference Example 1, although a specific amount of organic matter was further added to the composition of the cleaning solution of Reference Example 1.
[0128] Although the preferred embodiments of the present invention have been described above, the present invention is not limited to these embodiments. Addition, omission, substitution, and other modifications of the configuration are possible within the scope of the spirit of the present invention. The present invention is not limited by the above description, but is limited only by the scope of the appended claims.
Claims
1. A cleaning solution containing a solvent and a metal remover, comprising two or more solvents, the distance (HSP distance) between the Hansen solubility parameter of the cleaning solution and the Hansen solubility parameter of dimethylacetamide is 1.0 or less, and the total content of an organic substance selected from the group consisting of an organic acid polymer, an organic acid ester, and a ketone body is 0.1 x 10 per 100 parts by mass of the total of the solvent and the metal remover. -9 Mass part or more 10 5 ×10 -6 parts by weight or less of a cleaning solution.
2. The cleaning solution according to claim 1, wherein the distance (HSP distance) is 0.5 or less.
3. The cleaning solution according to claim 1, comprising two or more types of said metal removers.
4. The cleaning solution of claim 1, wherein the metal remover comprises an organic acid.
5. The cleaning solution of claim 4, wherein the organic acid is a carboxylic acid.
6. The cleaning solution according to claim 1, which is used for cleaning an object to be cleaned selected from the group consisting of metal piping, resin piping, glass piping, metal joints, resin joints, glass joints, filters, chemical containers, measurement cells, and chromatography columns.
7. A cleaning method comprising contacting an object with the cleaning solution according to any one of claims 1 to 6, thereby cleaning the object.
8. The cleaning method according to claim 7, wherein the object to be cleaned is selected from the group consisting of metal piping, resin piping, glass piping, metal joints, resin joints, glass joints, filters, chemical containers, measurement cells, and chromatography columns.
9. The cleaning method according to claim 7, comprising the step of cleaning the object by contacting the cleaning liquid according to any one of claims 1 to 6 with the object, before or after the step of cleaning the object by contacting the object with a second cleaning liquid different from the cleaning liquid.
10. The cleaning method according to claim 9, wherein the second cleaning liquid contains an alcohol-based solvent.
Citation Information
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