Stepping motor

Abstract

The present invention relates to the technical field of electric motors. Provided is a stepping motor, comprising a housing, stator assemblies fixed in the housing, and a rotor assembly, wherein the stator assemblies surround the rotor assembly at intervals and are spaced apart from the rotor assembly; each stator assembly at least comprises a first driving unit and a second driving unit which are distributed in the axial direction of the rotor assembly, both the first driving unit and the second driving unit being fixed to the housing; and the rotor assembly comprises a rotating shaft, and a first steel magnet and a second steel magnet which are sleeved and fixed on the rotating shaft, both ends of the rotating shaft being rotatably connected to the housing, the first driving units surrounding the first steel magnet, and the second driving units surrounding the second steel magnet. The magnetization direction of the first steel magnet and the magnetization direction of the second steel magnet are both perpendicular to the axial direction of the rotating shaft, and the magnetization direction of the first steel magnet is perpendicular to the magnetization direction of the second steel magnet. Compared with the prior art, the stepping motor of the present invention has a simple structure, facilitates easy assembly, and helps improve torque.

Description

Stepper motor Technical Field

[0001] This invention relates to the field of motor technology, and more particularly to a stepper motor. Background Technology

[0002] Stepper motors are widely used in electric motors and generators due to their compact structure, high power density, high efficiency, and significant energy-saving benefits. In recent years, the industrial sector has seen an increasingly urgent demand for equipment that directly drives loads using stepper motors. The widespread application of these stepper motor direct-drive devices will generate immeasurable energy-saving benefits. Technical issues

[0003] In related technologies, most existing micro stepper motors are permanent magnet stepper motors with a claw-pole structure. In a claw-pole motor, the rotor is a permanent magnet, and two stator cores cooperate axially to form claw-shaped magnetic poles. The motor rotation is achieved by driving the stator and rotor. Meanwhile, the claw pole is a key component of this motor, typically manufactured using a multi-step stamping process. However, existing claw pole structures are complex, difficult to form, and suffer from poor process consistency. Furthermore, most micro stepper motors have a circular shape, requiring special consideration for motor installation; the magnetic circuit is prone to saturation, making it difficult to increase torque.

[0004] Therefore, it is necessary to provide a new stepper motor to solve the above-mentioned technical problems. Technical solutions

[0005] The purpose of this invention is to provide a stepper motor with a simple structure, convenient assembly, and easy torque enhancement.

[0006] To achieve the above objectives, the present invention provides a stepper motor, including a housing, a stator assembly fixed to the housing, and a rotor assembly supported on the housing and rotatably connected to the housing, wherein the rotor assembly is supported on the housing and rotatably connected to the housing, and the stator assembly is disposed around the rotor assembly and spaced apart from the rotor assembly;

[0007] The stator assembly includes at least a first drive unit and a second drive unit distributed along the axial direction of the rotor assembly. The first drive unit and the second drive unit are respectively spaced apart from the rotor assembly, and the first drive unit and the second drive unit are respectively fixed to the housing.

[0008] The rotor assembly includes a rotating shaft, a first magnet and a second magnet sleeved and fixed to the rotating shaft. The first magnet and the second magnet are respectively spaced apart along the axial direction of the rotating shaft. The two ends of the rotating shaft are respectively rotatably connected to the housing. The first drive unit is arranged around the first magnet, and the second drive unit is arranged around the second magnet. The magnetization direction of the first magnet and the magnetization direction of the second magnet are both perpendicular to the axial direction of the rotating shaft, and the magnetization directions of the first magnet and the second magnet are perpendicular to each other.

[0009] Preferably, the first drive unit includes a first iron core and a second iron core disposed opposite to each other on opposite sides of the first magnet, a first frame and a second frame respectively fixed to the first iron core and / or the second iron core, and a first winding and a second winding respectively sleeved on the first frame and the second frame; the first iron core and the second iron core are respectively fixed to the housing, and the first magnet is disposed within a receiving space formed by the first iron core, the second iron core, the first winding and the second winding;

[0010] The second drive unit includes a third iron core and a fourth iron core disposed opposite to each other on opposite sides of the second magnet, a third frame and a fourth frame respectively fixed to the third iron core and / or the fourth iron core, and a third winding and a fourth winding respectively sleeved on the third frame and the fourth frame; the third iron core and the fourth iron core are respectively fixed to the housing, and the second magnet is disposed in a receiving space formed by the third iron core, the fourth iron core, the third winding and the fourth winding.

[0011] Preferably, the first drive unit further includes a fifth frame, a sixth frame, a fifth winding, and a sixth winding. The fifth frame and the sixth frame are respectively disposed on the side of the first frame and the second frame near the housing. The fifth frame and the sixth frame are respectively spaced apart from the first frame and the second frame. The fifth winding and the sixth winding are respectively sleeved on the fifth frame and the sixth frame. The fifth frame and the sixth frame are respectively fixed to the first iron core and / or the second iron core.

[0012] The second drive unit further includes a seventh frame, an eighth frame, a seventh winding, and an eighth winding. The seventh frame and the eighth frame are respectively disposed on the side of the third frame and the fourth frame near the housing. The seventh frame and the eighth frame are respectively spaced apart from the third frame and the fourth frame. The seventh winding and the eighth winding are respectively sleeved on the seventh frame and the eighth frame. The seventh frame and the eighth frame are respectively fixed to the third iron core and / or the fourth iron core.

[0013] Preferably, the first frame and the second frame are integrally formed with the first iron core and / or the second iron core, respectively; the third frame and the fourth frame are integrally formed with the third iron core and / or the fourth iron core, respectively.

[0014] Preferably, the stepper motor further includes a first washer and a second washer, the first washer being sleeved on the rotating shaft and fixed to the end of the first magnet away from the second magnet, and the second washer being sleeved on the rotating shaft and fixed to the end of the second magnet away from the first magnet.

[0015] Preferably, the stepper motor further includes a third washer, which is sleeved on the rotating shaft and sandwiched between the first magnet and the second magnet.

[0016] Preferably, the stepper motor further includes a first magnetic shielding sheet sleeved on the rotor assembly, the first magnetic shielding sheet being sandwiched between the first drive unit and the second drive unit.

[0017] Preferably, the stator assembly further includes a third drive unit and a second magnetic shielding sheet. The third drive unit is spaced apart from the first drive unit on the side away from the second drive unit. The second magnetic shielding sheet is sleeved on the rotor assembly and sandwiched between the first drive unit and the third drive unit. The side of the third drive unit away from the first drive unit is fixed to the housing.

[0018] The rotor assembly further includes a third magnet, which is sleeved and fixed to the shaft and located on the side of the first magnet away from the second magnet. The third drive unit is sleeved on the third magnet at intervals, and the magnetization direction of the third magnet is the same as that of the second magnet.

[0019] Preferably, the housing includes a first cover plate and a second cover plate arranged axially opposite to each other along the rotating shaft, the first drive unit is fixed to the first cover plate, and the second drive unit is fixed to the second cover plate; the two ends of the rotating shaft are respectively rotatably connected to the first cover plate and the second cover plate.

[0020] Preferably, the stepper motor further includes a first bearing and a second bearing, at least a portion of the outer peripheral side of the first bearing is fixed inside the first cover plate, and at least a portion of the outer peripheral side of the second bearing is fixed inside the second cover plate; the two ends of the rotating shaft are respectively inserted and fixed inside the first bearing and the second bearing.

[0021] Preferably, the first bearing includes a first bearing body and a first boss formed by protruding from the side of the first bearing body near the first magnet.

[0022] The second bearing includes a second bearing body and a second boss formed by protruding from the side of the second bearing body near the second magnet;

[0023] The outer periphery of the first boss is fixed inside the first cover plate, and the outer periphery of the second boss is fixed inside the second cover plate; the two ends of the rotating shaft are respectively inserted and fixed inside the first boss and the second boss.

[0024] Preferably, the first iron core and the second iron core are recessed on opposite sides to form a first countersunk hole and a second countersunk hole, respectively. The first countersunk hole and the second countersunk hole are spaced apart along the radial direction of the rotating shaft. The first skeleton and the second skeleton are respectively assembled in the first countersunk hole and the second countersunk hole.

[0025] The third iron core and the fourth iron core have recesses on opposite sides to form a third countersunk hole and a fourth countersunk hole, respectively. The third countersunk hole and the fourth countersunk hole are spaced apart along the radial direction of the rotating shaft. The third skeleton and the fourth skeleton are respectively assembled in the third countersunk hole and the fourth countersunk hole.

[0026] Preferably, the first iron core, the second iron core, the third iron core, and the fourth iron core are formed by stacking multiple iron cores. Beneficial effects

[0027] Compared with the prior art, in the stepper motor of the present invention, the rotor assembly is supported on the housing and rotatably connected to the housing, and the stator assembly is arranged around the rotor assembly and spaced apart from the rotor assembly; the stator assembly includes at least a first drive unit and a second drive unit distributed along the axial direction of the rotor assembly, the first drive unit and the second drive unit are respectively spaced apart from the rotor assembly, and the first drive unit and the second drive unit are respectively fixed to the housing; the rotor assembly includes a rotating shaft, a first magnet and a second magnet sleeved and fixed to the rotating shaft, the first magnet and the second magnet are respectively spaced apart along the axial direction of the rotating shaft, the two ends of the rotating shaft are respectively rotatably connected to the housing, the first drive unit is arranged around the first magnet, and the second drive unit is arranged around the second magnet; wherein, the magnetization direction of the first magnet and the magnetization direction of the second magnet are both perpendicular to the axial direction of the rotating shaft, and the magnetization direction of the first magnet and the magnetization direction of the second magnet are perpendicular to each other. The first and second drive units correspond to the first and second magnets respectively. By utilizing the fact that the magnetization directions of the first and second magnets are always perpendicular, the rotation of the shaft is achieved, which effectively improves the torque of the motor. The rectangular first and second drive units have high space utilization and are easy to miniaturize. At the same time, the structure is simple and facilitates the overall assembly of the stepper motor. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:

[0029] Figure 1 is a three-dimensional structural diagram of the stepper motor provided in Embodiment 1 of the present invention;

[0030] Figure 2 is an exploded three-dimensional view of the stepper motor provided in Embodiment 1 of the present invention;

[0031] Figure 3 is a cross-sectional view along line AA in Figure 1;

[0032] Figure 4 is a motion state diagram of the stepper motor provided in Embodiment 1 of the present invention;

[0033] Figure 5 is a second motion state diagram of the stepper motor provided in Embodiment 1 of the present invention;

[0034] Figure 6 is a motion state diagram of the stepper motor provided in Embodiment 1 of the present invention;

[0035] Figure 7 is a motion state diagram of the stepper motor provided in Embodiment 1 of the present invention;

[0036] Figure 8 is a schematic diagram of the countersunk hole provided in Embodiment 1 of the present invention;

[0037] Figure 9 is an exploded three-dimensional view of the stepper motor provided in Embodiment 2 of the present invention;

[0038] Figure 10 is a three-dimensional structural diagram of the stepper motor provided in Embodiment 3 of the present invention;

[0039] Figure 11 is a cross-sectional view along line BB of Figure 10;

[0040] Figure 12 is a schematic diagram of the iron core stacking structure provided by the present invention. Embodiments of the present invention

[0041] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0042] Example 1

[0043] Referring to Figures 1 to 8, this embodiment of the invention provides a stepper motor 100, including a housing 1, a stator assembly 3 fixed within the housing 1, and a rotor assembly 2 supported on and rotatably connected to the housing 1. The stator assembly 3 is arranged around the rotor assembly 2 and spaced apart from it. The housing 1 supports the stator assembly 3 and the rotor assembly 2. The stator assembly 3 and the rotor assembly 2 generate a magnetic field that drives the rotor assembly 2 to rotate on the housing 1, thereby realizing the driving function of the stepper motor 100.

[0044] The stator assembly 3 includes at least a first drive unit 31 and a second drive unit 32 distributed along the axial direction of the rotor assembly 2. The first drive unit 31 and the second drive unit 32 are respectively spaced apart from the rotor assembly 2 and are respectively fixed to the housing 1. Optionally, the first drive unit 31 and the second drive unit 32 are rectangular in structure. The rectangular shape of the first drive unit 31 and the second drive unit 32 results in high space utilization and facilitates miniaturization design.

[0045] The rotor assembly 2 includes a shaft 23, a first magnet 21 and a second magnet 22 sleeved and fixed to the shaft 23. The first magnet 21 and the second magnet 22 are respectively spaced apart along the axial direction of the shaft 23, and both ends of the shaft 23 are rotatably connected to the housing 1. A first drive unit 31 is arranged around the first magnet 21, and a second drive unit 32 is arranged around the second magnet 22. The magnetization direction of the first magnet 21 and the magnetization direction of the second magnet 22 are both perpendicular to the axial direction of the shaft 23, and the magnetization directions of the first magnet 21 and the second magnet 22 are mutually perpendicular. By having the first drive unit 31 and the second drive unit 32 correspond to the first magnet 21 and the second magnet 22 respectively, and by utilizing the fact that the magnetization directions of the first magnet 21 and the second magnet 22 are always perpendicular, the rotation of the shaft 23 is achieved, effectively improving the torque of the motor. The rectangular shape of the first drive unit 31 and the second drive unit 32 results in high space utilization, facilitating miniaturization design. At the same time, the simple structure facilitates the overall assembly of the stepper motor 100. Further reduce production requirements and production costs.

[0046] The first magnet 21 and the second magnet 22 are both sintered neodymium iron boron magnets, and the grade can be N52SH or other grades. They are fixed to the rotating shaft 23 by bonding, and the magnetization direction is radial parallel magnetization. The magnetization directions of the first magnet 21 and the second magnet 22 are offset by 90 degrees from each other.

[0047] In this embodiment, the first drive unit 31 includes a first iron core 311 and a second iron core 312 disposed opposite to each other on the first magnet 21, a first frame 313 and a second frame 314 respectively fixed to the first iron core 311 and / or the second iron core 312, and a first winding 315 and a second winding 316 respectively sleeved on the first frame 313 and the second frame 314; the first iron core 311 and the second iron core 312 are respectively fixed to the housing 1, and the first magnet 21 is disposed within a receiving space formed by the first iron core 311, the second iron core 312, the first winding 315, and the second winding 316. The first frame 313 and the second frame 314 are installed and fixed between the first iron core 311 and the second iron core 312, and are located on both sides of the rotor assembly 2, and the first winding 315 and the second winding 316 are respectively sleeved and fixed on the first frame 313 and the second frame 314. During the assembly process, the first winding 315 is first wound onto the first frame 313, and the frame with the winding is then installed in the first iron core 311 using the bosses at both ends.

[0048] In this design, the first iron core 311 and the second iron core 312 have recesses on opposite sides to form a first countersunk hole 3111 and a second countersunk hole 3112, respectively. The first countersunk hole 3111 and the second countersunk hole 3112 are spaced apart along the radial direction of the rotating shaft 23. The first frame 313 and the second frame 314 are respectively assembled into the first countersunk hole 3111 and the second countersunk hole 3112 for fixed connection. The second countersunk hole 3112 has the same structure as the first countersunk hole 3111 and is correspondingly located on one side of the rotor assembly 2.

[0049] Optionally, the first frame 313, on which the first winding 315 is mounted, is connected to the first iron core 311 by welding or soldering. The second frame 314 is connected in the same way as the first frame 313, and will not be described here.

[0050] The second drive unit 32 includes a third iron core 321 and a fourth iron core 322 disposed opposite to each other on the second magnet 22, a third frame 323 and a fourth frame 324 respectively fixed to the third iron core 321 and / or the fourth iron core 322, and a third winding 325 and a fourth winding 326 respectively sleeved on the third frame 323 and the fourth frame 324; the third iron core 321 and the fourth iron core 322 are respectively fixed to the housing 1, and the second magnet 22 is disposed in a receiving space formed by the third iron core 321, the fourth iron core 322, the third winding 325 and the fourth winding 326.

[0051] The third frame 323 and the fourth frame 324 are installed and fixed between the third core 321 and the fourth core 322, and are located on both sides of the rotor assembly 2. The third winding 325 and the fourth winding 326 are respectively sleeved and fixed on the third frame 323 and the fourth frame 324. During the assembly process, the third winding 325 is first wound on the third frame 323, and the frame with the winding is then installed in the third core 321 using the bosses at both ends.

[0052] In this design, the third iron core 321 and the fourth iron core 322 have recessed recesses on opposite sides to form a third countersunk hole 3211 and a fourth countersunk hole 3212, respectively. The third countersunk hole 3211 and the fourth countersunk hole 3212 are spaced apart along the radial direction of the rotating shaft 23. The third frame 323 and the fourth frame 324 are respectively assembled within the third countersunk hole 3211 and the fourth countersunk hole 3212 for fixed connection. The fourth countersunk hole 3212 has the same structure as the third countersunk hole 3211 and is correspondingly located on one side of the rotor assembly 2.

[0053] Optionally, the third frame 323, which houses the third winding 325, is connected to the third core 321 by welding or soldering. The fourth frame 324 is connected in the same way as the third frame 323, and will not be described here.

[0054] In this embodiment, the first iron core 311 to the fourth iron core 322 and the first frame 313 to the fourth frame 324 are all made of a highly magnetic material.

[0055] In this embodiment, the first winding 315 and the second winding 316 are defined as phase A, and the third winding 325 and the fourth winding 326 are defined as phase B. During the time interval 0 to T / 4, phase B is positively energized, and the winding and magnet excitation mode is shown in Figure 4. The rotor magnet is subjected to torque and rotates in a clockwise direction.

[0056] As shown in Figure 5, after rotating by one step angle (90 degrees), the steady-state equilibrium position is reached.

[0057] As shown in Figure 6, at time T / 4, commutation occurs, phase A is positively energized and remains positive for T / 4 time, and the rotor magnets are subjected to torque and rotate clockwise. As shown in Figure 7, after rotating one step angle (90 degrees), a new steady-state equilibrium position is reached; assuming the energizing signal is B+ → A+ → B- → A- → B+……., thus, the rotor rotates one step angle under the drive of a pulse signal, and the motor achieves continuous operation in one direction.

[0058] The stepper motor 100 is a permanent magnet stepper motor 100 with a step angle of 90 degrees. Its motion principle is shown in Figures 4-7. Counterclockwise rotation is achieved by changing the energizing direction. The energizing method can be single-phase or two-phase. The signal can be a square wave signal or a microstepping signal, and the rotation speed is controlled by the signal frequency. Example 2

[0059] Referring to Figures 1 to 12, the structure of Embodiment 2 is the same as that of Embodiment 1. Based on Embodiment 1, in this embodiment, the first driving unit 31 further includes a fifth frame 317, a sixth frame 318, a fifth winding 319, and a sixth winding 3110. The fifth frame 317 and the sixth frame 318 are respectively disposed on the side of the first frame 313 and the second frame 314 near the housing 1. The fifth frame 317 and the sixth frame 318 are respectively spaced apart from the first frame 313 and the second frame 314. The fifth winding 319 and the sixth winding 3110 are respectively sleeved on the fifth frame 317 and the sixth frame 318. The fifth frame 317 and the sixth frame 318 are respectively fixed to the first iron core 311 and / or the second iron core 312.

[0060] The second drive unit 32 further includes a seventh frame 327, an eighth frame 328, a seventh winding 329, and an eighth winding 3210. The seventh frame 327 and the eighth frame 328 are respectively disposed on the side of the third frame 323 and the fourth frame 324 near the housing 1. The seventh frame 327 and the eighth frame 328 are respectively spaced apart from the third frame 323 and the fourth frame 324. The seventh winding 329 and the eighth winding 3210 are respectively sleeved on the seventh frame 327 and the eighth frame 328. The seventh frame 327 and the eighth frame 328 are respectively fixed to the third iron core 321 and / or the fourth iron core 322.

[0061] Optionally, the first drive unit 31 and the second drive unit 32 may have multiple windings, not just the four windings per phase as described above. This will not be described further here.

[0062] In this embodiment, the first frame 313, the second frame 314, the fifth frame 317 and the sixth frame 318 are integral structures of the first iron core 311 and / or the second iron core 312, respectively; the third frame 323, the fourth frame 324, the seventh frame 327 and the eighth frame 328 are integral structures of the third iron core 321 and / or the fourth iron core 322, respectively.

[0063] Optionally, the first iron core 311 or the second iron core 312 may also have a built-in long arm structure (such as the first frame 313). First, the coil is wound on the long arm of the iron core, and then the iron core with the winding is installed in the recessed platform of the opposite iron core using the boss on the end face of the long arm. Optionally, in one embodiment, the iron core with the winding can be connected to the opposite iron core by welding or bonding.

[0064] Optionally, the winding long arm structures are all concentrated on one side of the iron core, while the other iron core contains a recessed platform on which the long arm structures can be installed.

[0065] Optionally, the coil is first wound on the long arm of the iron core, and the iron core with the winding is then installed in the opposite iron core recess using the boss on the end face of the long arm.

[0066] Optionally, in one embodiment, the wound iron core can be connected to the opposite iron core by welding or bonding. Optionally, the first iron core 311, the second iron core 312, the third iron core 321, and the fourth iron core 322 are formed by stacking multiple iron cores. This can reduce turbine losses.

[0067] In this embodiment, the stepper motor 100 further includes a first washer 4 and a second washer 5. The first washer 4 is sleeved on the rotating shaft 23 and fixed to the end of the first magnet 21 away from the second magnet 22. The second washer 5 is sleeved on the rotating shaft 23 and fixed to the end of the second magnet 22 away from the first magnet 21. The installation of the first washer 4 and the second washer 5 is used to buffer the impact generated by axial movement and improve the rotational performance of the rotating shaft 23.

[0068] In this embodiment, the stepper motor 100 further includes a third washer 6, which is sleeved on the rotating shaft 23 and sandwiched between the first magnet 21 and the second magnet 22. The third washer 6 is a plastic washer, which is fixed between the first magnet 21 and the second magnet 22 by adhesive bonding, and also serves to isolate magnetic fields.

[0069] In this embodiment, the stepper motor 100 further includes a first magnetic shielding sheet 7 sleeved on the rotor assembly 2, and the first magnetic shielding sheet 7 is sandwiched between the first drive unit 31 and the second drive unit 32. The first magnetic shielding sheet 7 is made of a non-magnetic material, which effectively isolates the magnetic field between the first drive unit 31 and the second drive unit 32, thereby improving the performance of the stepper motor 100.

[0070] Example 3

[0071] Referring to Figures 1 to 12, the structure of Embodiment 3 is the same as that of Embodiment 1. Based on Embodiment 1, the stator assembly 3 further includes a third drive unit 9 and a second magnetic shielding sheet 8. The third drive unit 9 is spaced apart from the first drive unit 31 on the side away from the second drive unit 32. The second magnetic shielding sheet 8 is spaced apart and sleeved on the rotor assembly 2. The second magnetic shielding sheet 8 is sandwiched between the first drive unit 31 and the third drive unit 9. The side of the third drive unit 9 away from the first drive unit 31 is fixed to the housing 1.

[0072] The rotor assembly 2 further includes a third magnet 10, which is sleeved and fixed to the rotating shaft 23 and located on the side of the first magnet 21 away from the second magnet 22. A third drive unit 9 is spaced apart from the third magnet 10, and the magnetization direction of the third magnet 9 is the same as that of the second magnet 22. A three-phase motor is formed by the first drive unit 31, the second drive unit 32, and the third drive unit 9 corresponding to the first magnet 21, the second magnet 22, and the third magnet 10, respectively. The third drive unit 9 has the same structure as the first drive unit 31 and the second drive unit 32, and produces the same effect.

[0073] Optionally, the stepper motor 100 may also include a fourth magnet unit and a fourth magnet, thereby forming a four-phase motor. Similarly, the stepper motor 100 can also be a five-phase motor, a six-phase motor, etc., which will not be described here.

[0074] In this embodiment, the housing 1 includes a first cover plate 11 and a second cover plate 12 disposed opposite to each other. The first drive unit 31 is fixed to the first cover plate 11, and the second drive unit 32 is fixed to the second cover plate 12. The two ends of the rotating shaft 23 are respectively rotatably connected to the first cover plate 11 and the second cover plate 12.

[0075] Optionally, the side of the first drive unit 31 away from the second drive unit 32 is fixed to the third drive unit 9, and the side of the third drive unit 9 away from the first drive unit 31 is fixed to the first cover plate 11.

[0076] In this embodiment 1-3, as shown in Figures 2-3 and 9-11, the stepper motor 100 further includes a first bearing 20 and a second bearing 30. At least a portion of the outer peripheral side of the first bearing 20 is fixed inside the first cover plate 11, and at least a portion of the outer peripheral side of the second bearing 30 is fixed inside the second cover plate 12. The two ends of the rotating shaft 23 are respectively inserted and fixed inside the first bearing 20 and the second bearing 30.

[0077] The first bearing 20 and the second bearing 30 are fixed to the first cover plate 11 and the second cover plate 12 by welding or riveting, respectively. The first cover plate 11 with the first bearing 20 and the second cover plate 12 with the second bearing 30 are fixed to one side of the first iron core 311 and the third iron core 321, respectively, to achieve overall assembly.

[0078] Specifically, the first bearing 20 includes a first bearing body 201 and a first boss 202 protruding from the side of the first bearing body 201 near the first magnet; the second bearing 30 includes a second bearing body 301 and a second boss 302 protruding from the side of the second bearing body 301 near the second magnet; the outer periphery of the first boss 202 is fixed inside the first cover plate 11, and the outer periphery of the second boss 302 is fixed inside the second cover plate 12; the two ends of the rotating shaft 23 are respectively inserted and fixed inside the first boss 202 and the second boss 302. For example, countersunk holes or through holes can be provided on the first bearing 20 and the second bearing 30 respectively, so that the two ends of the rotating shaft 23 are respectively inserted and fixed to the first bearing 20 and the second bearing 30.

[0079] Compared with the prior art, in the stepper motor of the present invention, the rotor assembly is supported on the housing and rotatably connected to the housing, and the stator assembly is arranged around the rotor assembly and spaced apart from the rotor assembly; the stator assembly includes at least a first drive unit and a second drive unit distributed along the axial direction of the rotor assembly, the first drive unit and the second drive unit are respectively spaced apart from the rotor assembly, and the first drive unit and the second drive unit are respectively fixed to the housing; the rotor assembly includes a rotating shaft, a first magnet and a second magnet sleeved and fixed to the rotating shaft, the first magnet and the second magnet are respectively spaced apart along the axial direction of the rotating shaft, the two ends of the rotating shaft are respectively rotatably connected to the housing, the first drive unit is arranged around the first magnet, and the second drive unit is arranged around the second magnet; wherein, the magnetization direction of the first magnet and the magnetization direction of the second magnet are both perpendicular to the axial direction of the rotating shaft, and the magnetization direction of the first magnet and the magnetization direction of the second magnet are perpendicular to each other. The first and second drive units correspond to the first and second magnets respectively. By utilizing the fact that the magnetization directions of the first and second magnets are always perpendicular, the rotation of the shaft is achieved, which effectively improves the torque of the motor. The rectangular first and second drive units have high space utilization and are easy to miniaturize. At the same time, the structure is simple and facilitates the overall assembly of the stepper motor.

[0080] The above description is merely an embodiment of the present invention. It should be noted that those skilled in the art can make improvements without departing from the inventive concept of the present invention, but these improvements all fall within the protection scope of the present invention.

Claims

1. A stepper motor, comprising a housing, a stator assembly fixed to the housing, and a rotor assembly supported on and rotatably connected to the housing, the stator assembly being disposed around and spaced apart from the rotor assembly; characterized in that, The stator assembly includes at least a first drive unit and a second drive unit distributed along the axial direction of the rotor assembly. The first drive unit and the second drive unit are respectively spaced apart from the rotor assembly, and the first drive unit and the second drive unit are respectively fixed to the housing. The rotor assembly includes a rotating shaft, a first magnet and a second magnet sleeved and fixed to the rotating shaft. The first magnet and the second magnet are respectively spaced apart along the axial direction of the rotating shaft. The two ends of the rotating shaft are respectively rotatably connected to the housing. The first drive unit is arranged around the first magnet, and the second drive unit is arranged around the second magnet. The magnetization direction of the first magnet and the magnetization direction of the second magnet are both perpendicular to the axial direction of the rotating shaft, and the magnetization directions of the first magnet and the second magnet are perpendicular to each other.

2. The stepper motor according to claim 1, characterized in that, The first drive unit includes a first iron core and a second iron core disposed opposite to each other on opposite sides of the first magnet, a first frame and a second frame respectively fixed to the first iron core and / or the second iron core, and a first winding and a second winding respectively sleeved on the first frame and the second frame; the first iron core and the second iron core are respectively fixed to the housing, and the first magnet is disposed within a receiving space formed by the first iron core, the second iron core, the first winding and the second winding; The second drive unit includes a third iron core and a fourth iron core disposed opposite to each other on opposite sides of the second magnet, a third frame and a fourth frame respectively fixed to the third iron core and / or the fourth iron core, and a third winding and a fourth winding respectively sleeved on the third frame and the fourth frame; the third iron core and the fourth iron core are respectively fixed to the housing, and the second magnet is disposed in a receiving space formed by the third iron core, the fourth iron core, the third winding and the fourth winding.

3. The stepper motor according to claim 2, characterized in that, The first drive unit further includes a fifth frame, a sixth frame, a fifth winding, and a sixth winding. The fifth frame and the sixth frame are respectively disposed on the side of the first frame and the second frame near the housing. The fifth frame and the sixth frame are respectively spaced apart from the first frame and the second frame. The fifth winding and the sixth winding are respectively sleeved on the fifth frame and the sixth frame. The fifth frame and the sixth frame are respectively fixed to the first iron core and / or the second iron core. The second drive unit further includes a seventh frame, an eighth frame, a seventh winding, and an eighth winding. The seventh frame and the eighth frame are respectively disposed on the side of the third frame and the fourth frame near the housing. The seventh frame and the eighth frame are respectively spaced apart from the third frame and the fourth frame. The seventh winding and the eighth winding are respectively sleeved on the seventh frame and the eighth frame. The seventh frame and the eighth frame are respectively fixed to the third iron core and / or the fourth iron core.

4. The stepper motor according to claim 2, characterized in that, The first frame and the second frame are integral structures with the first iron core and / or the second iron core, respectively; the third frame and the fourth frame are integral structures with the third iron core and / or the fourth iron core, respectively.

5. The stepper motor according to claim 2, characterized in that, The stepper motor further includes a first washer and a second washer. The first washer is sleeved on the rotating shaft and fixed to the end of the first magnet away from the second magnet. The second washer is sleeved on the rotating shaft and fixed to the end of the second magnet away from the first magnet.

6. The stepper motor according to claim 5, characterized in that, The stepper motor also includes a third washer, which is sleeved on the shaft and sandwiched between the first magnet and the second magnet.

7. The stepper motor according to claim 2 or 3, characterized in that, The stepper motor also includes a first magnetic shielding sheet sleeved on the rotor assembly, the first magnetic shielding sheet being sandwiched between the first drive unit and the second drive unit.

8. The stepper motor according to claim 7, characterized in that, The stator assembly further includes a third drive unit and a second magnetic shielding sheet. The third drive unit is spaced apart from the first drive unit on the side away from the second drive unit. The second magnetic shielding sheet is sleeved on the rotor assembly and sandwiched between the first drive unit and the third drive unit. The side of the third drive unit away from the first drive unit is fixed to the housing. The rotor assembly further includes a third magnet. The third magnet is sleeved and fixed to the shaft and located on the side of the first magnet away from the second magnet. The third drive unit is spaced apart from the third magnet. The magnetization direction of the third magnet is the same as that of the second magnet.

9. The stepper motor according to claim 1, characterized in that, The housing includes a first cover plate and a second cover plate arranged opposite each other along the axial direction of the rotating shaft. The first drive unit is fixed to the first cover plate, and the second drive unit is fixed to the second cover plate. The two ends of the rotating shaft are respectively rotatably connected to the first cover plate and the second cover plate.

10. The stepper motor according to claim 9, characterized in that, The stepper motor further includes a first bearing and a second bearing, at least a portion of the outer peripheral side of the first bearing is fixed inside the first cover plate, and at least a portion of the outer peripheral side of the second bearing is fixed inside the second cover plate; the two ends of the rotating shaft are respectively inserted and fixed inside the first bearing and the second bearing.

11. The stepper motor according to claim 10, characterized in that, The first bearing includes a first bearing body and a first boss formed by protruding from the side of the first bearing body near the first magnet. The second bearing includes a second bearing body and a second boss formed by protruding from the side of the second bearing body near the second magnet; The outer periphery of the first boss is fixed inside the first cover plate, and the outer periphery of the second boss is fixed inside the second cover plate; the two ends of the rotating shaft are respectively inserted and fixed inside the first boss and the second boss.

12. The stepper motor according to claim 2, characterized in that, The first iron core and the second iron core are recessed on opposite sides to form a first countersunk hole and a second countersunk hole, respectively. The first countersunk hole and the second countersunk hole are spaced apart along the radial direction of the rotating shaft. The first skeleton and the second skeleton are respectively assembled in the first countersunk hole and the second countersunk hole. The third iron core and the fourth iron core have recesses on opposite sides to form a third countersunk hole and a fourth countersunk hole, respectively. The third countersunk hole and the fourth countersunk hole are spaced apart along the radial direction of the rotating shaft. The third skeleton and the fourth skeleton are respectively assembled in the third countersunk hole and the fourth countersunk hole.

13. The stepper motor according to claim 2, characterized in that, The first iron core, the second iron core, the third iron core, and the fourth iron core are formed by stacking multiple iron cores.

Images