Centrifugal moisture dryer
The moisture centrifugal dryer addresses moisture contamination in air compressors by using centrifugal separation and filtration to achieve efficient, cost-effective, and continuous moisture removal without desiccants, ensuring clean compressed air for hygienic applications.
Patent Information
- Application Number
- PCT/KR2024/009747
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-07-08
- Filing Date
- 2024-07-09
- Publication Date
- 2026-01-15
AI Technical Summary
Conventional air compressors face issues with moisture contamination leading to corrosion, equipment durability reduction, and health risks due to the use of desiccants that require frequent replacement and have inaccurate replacement timing, especially in hygienic environments like dental clinics.
A moisture centrifugal dryer that utilizes centrifugal separation principles to remove moisture from compressed air without a desiccant, incorporating a centrifugal separation tube, residual moisture removal filter, and auxiliary foreign matter removal filters to ensure complete moisture removal and prevent foreign matter entry into the air tank.
Enables permanent use without desiccant replacement, reduces maintenance costs, and ensures high moisture removal efficiency by using centrifugal separation and additional filtration steps, thereby preventing equipment damage and ensuring clean compressed air.
Smart Images

Figure KR2024009747_15012026_PF_FP_ABST
Abstract
Description
Moisture Centrifugal Dryer
[0001] The present invention relates to a moisture centrifugal dryer, and more particularly, to a moisture centrifugal dryer that is mounted on an air compressor and can remove moisture contained in compressed air.
[0002] In general, air compressors are used in all industrial processes such as semiconductor and chemical processes, medical equipment, and environmental equipment.
[0003] As an essential power source for the class, it has the advantages of ease of use, ease of storage, and safety, making it suitable for use in each production plant.
[0004] Compressed air is mostly used in the West, and in terms of its ease of handling, it is used in all the industries mentioned above as well as in the mechanical engineering, civil engineering, and other industries.
[0005] It is also applied to all industries that use machine tools, as well as various processes such as chemical industries and steel mills.
[0006] An air compressor like this is composed of a head section that generates compressed air and an air tank in which the compressed air generated in the head section is stored.
[0007] Meanwhile, the air compressor compresses air, cools the compressed high-temperature air, and then stores it in an air tank.
[0008] At this time, water is generated during the process of cooling the compressed air, and compressed air containing moisture is stored inside the air tank.
[0009] However, in this case, there was a problem that the inside of the air tank corroded, rust was generated, and the compressed air stored inside the air tank was contaminated.
[0010] In particular, for air compressors used in facilities that require thorough hygiene, such as dental clinics, it is very important to produce clean compressed air with moisture removed.
[0011] If compressed air containing moisture is stored in the air tank and becomes contaminated, there is a problem in which the contaminated compressed air is sprayed into the patient's mouth during treatment, causing harm to the patient's health.
[0012] In addition, since compressed air contains a large amount of moisture, there was a problem that the sprayed area was not completely dry during treatment, which reduced the bonding strength of the restoration.
[0013] In addition, dental equipment is operated by pneumatic pressure, and if compressed air containing moisture is supplied to the inside of the dental equipment, there is a problem that moisture will seep into the inside of the equipment, reducing the durability of the equipment or causing the equipment to break down.
[0014] Meanwhile, an air compressor equipped with a dryer was developed to solve the above-mentioned problems.
[0015] The dryer is placed between the head and the air tank, and is filled with a desiccant such as silica gel inside.
[0016] Accordingly, compressed air generated from the head and introduced into the dryer passes through a desiccant, has moisture removed, and is introduced into the air tank.
[0017] However, conventional dryers had the problem of high operating costs as the desiccant had to be replaced when the moisture absorbed in the desiccant became saturated.
[0018] In addition, conventional dryers cannot accurately determine the replacement time of the desiccant, and thus, if the replacement time of the desiccant is missed, there is a problem in that compressed air containing moisture flows into the air tank.
[0019] [Prior Art Literature]
[0020] [Patent Document]
[0021] (Patent Document 1) Patent Registration No. 10-1730087
[0022]
[0023] The present invention has been devised to solve the above problems, and an object of the present invention is to provide a moisture centrifugal dryer that can remove moisture contained in compressed air by using the centrifugal separation principle without using a separate desiccant.
[0024] Another object of the present invention is to provide a moisture centrifugal dryer that can be used permanently without replacing the desiccant.
[0025] Another object of the present invention is to provide a moisture centrifugal dryer capable of removing moisture contained in compressed air in multiple ways.
[0026] The tasks of the present invention are not limited to the tasks mentioned above, and other tasks not mentioned will be clearly understood by those skilled in the art from the description below.
[0027]
[0028] According to an embodiment of the present invention for solving the above problem, a moisture centrifugal dryer comprises: a moisture removal unit connected to a head of an air compressor and removing moisture from compressed air introduced therein; and a compressed air discharge unit coupled to an upper end of the moisture removal unit, connected to an air tank of the air compressor, and guiding compressed air discharged to the upper portion of the moisture removal unit and discharging it toward the air tank; wherein the moisture removal unit is configured to remove moisture from the compressed air by centrifugally separating moisture from the compressed air.
[0029] The above moisture removal unit may include a centrifugal separation tube connected to the head portion, which guides compressed air introduced into the head portion in a circumferential direction to separate moisture from the compressed air by centrifugal force, and which guides and discharges the compressed air from which moisture has been removed upward; and a moisture induction discharge tube which is connected to the centrifugal separation tube and is arranged below the centrifugal separation tube, guides compressed air in a circumferential direction together with the centrifugal separation tube, and guides and discharges moisture separated from the compressed air by centrifugal force and condensed on the inner surface downward.
[0030] The above moisture removal unit may further include a residual moisture removal filter that is coupled to the centrifuge tube and placed inside the centrifuge tube, and filters compressed air flowing upward into the inside of the centrifuge tube to remove residual moisture from the compressed air.
[0031] The centrifugal separation pipe comprises: a first pipe body which is accommodated inside the moisture-inducing discharge pipe and has an outer diameter smaller than the inner diameter of the moisture-inducing discharge pipe, such that a gap is formed between the outer surface and the inner surface of the moisture-inducing discharge pipe, through which moisture condensed on the inner surface of the moisture-inducing discharge pipe and compressed air from which moisture has been removed flow downward; a second pipe body which is disposed outside the moisture-inducing discharge pipe and is supported on an upper end of the moisture-inducing discharge pipe and is coupled to the head portion; a centrifugal separation guide groove which is recessed in the outer surface of the first pipe body and guides compressed air introduced into the inside in a circumferential direction; an air inlet hole which penetrates the second pipe body and the first pipe body to communicate the head portion and the centrifugal separation guide groove, and guides compressed air introduced from the head portion to the centrifugal separation guide groove; an air flow blocking block which is coupled to the first pipe body and is disposed in a section of the centrifugal separation guide groove, and which contacts the inner surface of the moisture-inducing discharge pipe to block a section of the centrifugal separation guide groove; It may include: a sealing ring made of an elastic material that is coupled to the outer surface of the first pipe body and arranged on the upper part of the centrifugal separation induction groove, and is in close contact with the inner surface of the moisture induction discharge pipe to seal the space between the first pipe body and the moisture induction discharge pipe; an air discharge hole that is arranged in multiple numbers at the center of the centrifugal separation pipe and guides compressed air that has flowed into the lower part of the first pipe body after centrifugal separation of moisture upward and discharges it; and a filter receiving groove that is sunken into the lower surface of the first pipe body to a preset depth and communicates with the air discharge hole, and in which the residual moisture removal filter is received.
[0032] The above moisture-inducing discharge pipe may include a discharge pipe body coupled to the centrifugal separation pipe, the first pipe body being accommodated therein, the second pipe body being supported at the upper end, and having a structure in which the inner diameter is gradually reduced along the axial direction to guide moisture condensed on the inner surface downward; and a drain port disposed at the lower end of the discharge pipe body and communicating with the discharge pipe body, and discharging moisture moved to the lower side of the discharge pipe body to the outside; and the residual moisture removal filter may include a bundle of metallic wires accommodated in the filter accommodation groove and filtering residual moisture from compressed air passing through the filter accommodation groove; and a filter support cover coupled to the lower surface of the first pipe body to block the inlet of the filter accommodation groove and having an air flow hole formed therein through which compressed air is introduced.
[0033] The above moisture removal unit may further include a moisture foreign matter removal filter disposed inside the moisture induction discharge pipe and removing foreign matters from moisture discharged to the outside of the moisture induction discharge pipe; and the moisture foreign matter removal filter may include a filter support pipe coupled to the discharge pipe main body and communicating with the drain port and guiding moisture introduced into the inside to the drain port; and a moisture foreign matter removal net coupled to and supported on the outer circumferential surface of the filter support pipe and filtering foreign matters from moisture introduced into the filter support pipe.
[0034] The compressed air discharge unit may include an air discharge guide pipe that is coupled to an upper end of the moisture removal unit and guides compressed air, from which moisture has been removed and discharged to the upper end of the moisture removal unit, upward; an upper shielding cover that is coupled to an upper end of the air discharge guide pipe and shields an upper portion of the air discharge guide pipe, communicates with the air tank, and discharges compressed air that has flowed upward through the air discharge guide pipe toward the air tank; and an auxiliary foreign matter removal filter that is coupled to a lower surface of the upper shielding cover and is accommodated inside the air discharge guide pipe and removes foreign matters from compressed air discharged from the air discharge guide pipe to the upper shielding cover; and the auxiliary foreign matter removal filter may include an auxiliary support pipe that is coupled to the upper shielding cover and communicates with the upper shielding cover and guides compressed air introduced into the interior to the upper shielding cover; and an auxiliary foreign matter removal net that is coupled to and supported by an outer circumferential surface of the auxiliary support pipe and filters foreign matters from compressed air introduced into the auxiliary support pipe.
[0035] The above auxiliary foreign matter removal filter may further include a bundle of auxiliary wires made of a metallic material that is accommodated inside the auxiliary support pipe and filters residual moisture from compressed air passing through the auxiliary support pipe.
[0036] The compressed air discharge unit comprises a bracket including a first bracket disposed between the centrifugal separator and the air discharge guide tube and coupled to the air compressor, and a second bracket disposed between the air discharge guide tube and the upper shielding cover and coupled to the air compressor; And it may further include a shielding ring including a first shielding ring made of an elastic material that is coupled to the upper surface of the centrifuge tube and is in close contact with the lower surface of the first bracket to seal the space between the centrifuge tube and the first bracket, a second shielding ring made of an elastic material that is coupled to the lower surface of the air exhaust guide tube and is in close contact with the upper surface of the first bracket to seal the space between the air exhaust guide tube and the first bracket, a third shielding ring made of an elastic material that is coupled to the upper surface of the air exhaust guide tube and is in close contact with the lower surface of the second bracket to seal the space between the air exhaust guide tube and the second bracket, and a fourth shielding ring made of an elastic material that is coupled to the lower surface of the upper shielding cover and is in close contact with the upper surface of the second bracket to seal the space between the upper shielding cover and the second bracket.
[0037] According to an embodiment of the present invention, moisture is removed from compressed air by centrifugation without using a desiccant, thereby reducing maintenance costs and enabling permanent use without replacing the desiccant.
[0038] In addition, after removing moisture through centrifugation in a centrifuge tube, residual moisture in the compressed air is additionally removed through a residual moisture removal filter contained inside the centrifuge tube, so moisture can be completely removed from the compressed air.
[0039] In addition, an auxiliary foreign matter removal filter is placed at the bottom of the upper shielding cover to remove foreign matter and residual moisture from the compressed air, thereby preventing foreign matter from entering the air tank and maximizing the moisture removal performance of the dryer.
[0040] The effects according to the present invention are not limited to those exemplified above, and more diverse effects are included within the present invention.
[0041] Figure 1 is a perspective view showing a state in which a water centrifugal dryer according to an embodiment of the present invention is mounted on an air compressor.
[0042] Figure 2 is a front view showing a water centrifugal dryer according to an embodiment of the present invention.
[0043] Figure 3 is a cross-sectional view taken along line III-III of Figure 2.
[0044] Fig. 4 is an exploded view showing the moisture removal unit of Fig. 2.
[0045] Figure 5 is a perspective view showing a centrifuge tube according to an embodiment of the present invention as viewed from the bottom.
[0046] Figure 6 is a perspective view showing a centrifuge tube according to an embodiment of the present invention when viewed from a plane.
[0047] Fig. 7 is an exploded view showing the compressed air discharge unit of Fig. 2.
[0048]
[0049] Hereinafter, embodiments are described in detail with reference to the attached drawings. However, the embodiments may be modified in various ways, and the scope of the patent application is not limited or restricted by these embodiments. It should be understood that all modifications, equivalents, or alternatives to the embodiments are included within the scope of the patent application.
[0050] Specific structural or functional descriptions of the embodiments are disclosed for illustrative purposes only and may be modified and implemented in various forms. Accordingly, the embodiments are not limited to the specific disclosed form, and the scope of this specification includes modifications, equivalents, or alternatives that fall within the technical concept.
[0051] Although terms such as "first" or "second" may be used to describe various components, these terms should be interpreted solely to distinguish one component from another. For example, a first component may be referred to as a second component, and similarly, a second component may also be referred to as a first component.
[0052] When it is said that a component is "connected" to another component, it should be understood that it may be directly connected or connected to that other component, but there may also be other components in between.
[0053] The terms used in the examples are for illustrative purposes only and should not be construed as limiting. Singular expressions include plural expressions unless the context clearly dictates otherwise. In this specification, terms such as "comprise" or "have" are intended to indicate the presence of a feature, number, step, operation, component, part, or combination thereof described in the specification, but should be understood to not preclude the presence or addition of one or more other features, numbers, steps, operations, components, parts, or combinations thereof.
[0054] In addition, when describing with reference to the attached drawings, identical components will be assigned the same reference numerals regardless of the drawing numbers, and redundant descriptions thereof will be omitted. When describing embodiments, if a detailed description of a related known technology is judged to unnecessarily obscure the gist of the embodiment, the detailed description will be omitted.
[0055] The advantages and features of the present invention, and the methods for achieving them, will become clearer with reference to the embodiments described in detail below together with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, but may be implemented in various different forms. These embodiments are provided solely to ensure that the disclosure of the present invention is complete and to fully inform those skilled in the art of the scope of the invention, and the present invention is defined solely by the scope of the claims.
[0056] In the embodiments of the present invention, unless otherwise defined, all terms, including technical or scientific terms, used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the present invention pertains. Terms defined in commonly used dictionaries should be interpreted as having a meaning consistent with their meaning in the context of the relevant technology, and shall not be interpreted in an idealized or overly formal sense unless explicitly defined in the embodiments of the present invention.
[0057] The shapes, sizes, ratios, angles, numbers, etc. disclosed in the drawings for explaining embodiments of the present invention are exemplary, and therefore the present invention is not limited to the matters illustrated. In addition, in describing the present invention, if it is determined that a detailed description of a related known technology may unnecessarily obscure the gist of the present invention, the detailed description thereof will be omitted. When the terms “includes,” “has,” and “consists of” are used in this specification, other parts may be added unless “only” is used. When a component is expressed in the singular, it includes a case where the plural is included unless there is a specifically explicit description.
[0058] When interpreting a component, it is interpreted as including the error range even if there is no separate explicit description.
[0059] When describing a positional relationship, for example, when the positional relationship between two parts is described as 'on top of', 'upper part of', 'lower part of', 'next to', etc., one or more other parts may be located between the two parts, unless 'right away' or 'directly' is used.
[0060] When elements or layers are referred to as being "on" another element or layer, this includes both directly on the other element or layer, or intervening layers or elements. Like reference numerals throughout the specification refer to like elements.
[0061] The size and thickness of each component shown in the drawing are shown for convenience of explanation, and the present invention is not necessarily limited to the size and thickness of the component shown.
[0062] The individual features of the various embodiments of the present invention can be partially or wholly combined or combined with each other, and as can be fully understood by those skilled in the art, various technical connections and operations are possible, and each embodiment can be implemented independently of each other or can be implemented together in a related relationship.
[0063] Fig. 1 is a perspective view showing a water centrifugal dryer according to an embodiment of the present invention mounted on an air compressor, and Fig. 2 is a front view showing a water centrifugal dryer according to an embodiment of the present invention.
[0064] Referring to FIGS. 1 and 2, a moisture centrifugal dryer (100) according to an embodiment of the present invention (hereinafter referred to as “moisture centrifugal dryer (100)”) includes a moisture removal unit (1) and a compressed air discharge unit (2).
[0065] The moisture removal unit (1) is connected to the head unit (HM) of the air compressor (AC).
[0066] Here, the connection of the moisture removal unit (1) to the head unit (HM) may include both the case where the moisture removal unit (1) is directly connected to the head unit (HM) and the case where the moisture removal unit (1) is indirectly connected to the head unit (HM) through another component connected to the head unit (HM).
[0067] For example, the moisture removal unit (1) may be directly connected to the head unit (HM) or indirectly connected to the head unit (HM) via a cooling fan connected to the head unit (HM).
[0068] The moisture removal unit (1) removes moisture from the compressed air introduced into the interior by using physical action.
[0069] More specifically, the moisture removal unit (1) is configured to remove moisture from the compressed air by centrifuging the moisture in the compressed air.
[0070] Figure 3 is a cross-sectional view taken along line III-III of Figure 2, and Figure 4 is an exploded view showing the moisture removal unit of Figure 2.
[0071] Referring to FIGS. 3 and 4, the moisture removal unit (1) may include a centrifugal separation tube (11) and a moisture induction discharge tube (12).
[0072] The centrifuge tube (11) can be connected to the head part (HM).
[0073] The centrifugal separator (11) can guide compressed air introduced into the interior from the head (HM) in a circumferential direction to separate moisture from the compressed air by centrifugal force, and guide and discharge the compressed air from which moisture has been removed upward.
[0074] FIG. 5 is a perspective view showing a centrifuge tube according to an embodiment of the present invention when viewed from the bottom, and FIG. 6 is a perspective view showing a centrifuge tube according to an embodiment of the present invention when viewed from the plane.
[0075] Referring to FIGS. 4 to 6, the centrifugal separation tube (11) may include a first tube body (111), a second tube body (112), a centrifugal separation guide groove (113), an air inlet hole (114), an air flow blocking block (115), a sealing ring (116), an air discharge hole (117), and a filter receiving groove (118).
[0076] The first pipe (111) can be accommodated inside the moisture induction discharge pipe (12).
[0077] The first pipe (111) can be formed to have an outer diameter smaller than the inner diameter of the moisture induction discharge pipe (12).
[0078] Accordingly, a gap can be formed between the outer surface of the first body (111) and the inner surface of the moisture induction discharge pipe (12), through which moisture condensed on the inner surface of the moisture induction discharge pipe (12) and compressed air from which moisture has been removed flow downward.
[0079] The second body (112) is placed outside the moisture induction discharge pipe (12), is supported on the upper end of the moisture induction discharge pipe (12), and can be coupled to the head portion (HM).
[0080] The centrifugal separation induction groove (113) can be formed by recessing into the outer surface of the first tube body (111).
[0081] The centrifugal separation induction groove (113) can induce compressed air introduced into the interior in a circumferential direction.
[0082] The air inlet hole (114) can penetrate the second tube (112) and the first tube (111) to connect the head part (HM) and the centrifugal separation induction groove (113).
[0083] The air inlet hole (114) can guide compressed air introduced from the head (HM) to the centrifugal separation induction groove (113).
[0084] For example, the air inlet hole (114) may include a first hole sunk to a predetermined depth in the radial direction of the second pipe body (112), and a second hole sunk to a predetermined depth in the central axis direction of the second pipe body (112) and communicating with the centrifugal separation induction groove (113). At this time, since the second hole is sunk from the upper surface of the second pipe body (112), a stopper member for shielding a portion of the second hole may be coupled to the upper portion of the second hole.
[0085] The air flow blocking block (115) can be coupled to the first tube (111) and placed in one section of the centrifugal separation induction groove (113).
[0086] The air flow blocking block (115) can block a section of the centrifugal separation induction groove (113) by contacting the inner surface of the moisture induction discharge pipe (12).
[0087] That is, the inner surface of the air flow blocking block (115) is formed in an arc shape corresponding to the centrifugal separation guide groove (113) and is in contact with the centrifugal separation guide groove (113), and the outer surface of the air flow blocking block (115) is formed in an arc shape corresponding to the inner surface of the moisture induction discharge pipe (12) and is in contact with the inner surface of the moisture induction discharge pipe (12).
[0088] Accordingly, the compressed air, from which moisture has been removed while moving in the circumferential direction along the inner surface of the centrifugal separation guide groove (113) and the moisture induction discharge pipe (12), reaches the section where the centrifugal separation guide groove (113) is closed by the air flow blocking block (115), and is guided downward by the air flow blocking block (115) and discharged through the gap formed between the outer surface of the first tube body (111) and the inner surface of the moisture induction discharge pipe (12).
[0089] For example, the air flow blocking block (115) can be connected to the first pipe (111) through a fastening means such as a bolt or the like.
[0090] The sealing ring (116) can be combined with the outer surface of the first body (111) and placed on the upper part of the centrifugal separation induction groove (113).
[0091] The sealing ring (116) can be tightly attached to the inner surface of the moisture induction discharge pipe (12) to seal the space between the first pipe body (111) and the moisture induction discharge pipe (12).
[0092] The sealing ring (116) can be formed of an elastic material such as rubber or silicone.
[0093] Air exhaust holes (117) can be arranged in multiple numbers at the center of the centrifuge tube (11).
[0094] The air discharge hole (117) can discharge compressed air that has entered the lower part of the first tube (111) after centrifugal separation of moisture by guiding it upward.
[0095] The filter receiving groove (118) can be sunken into the lower surface of the first body (111) to a preset depth and communicate with the air discharge hole (117).
[0096] A residual moisture removal filter (13) to be described later can be accommodated in the filter receiving home (118).
[0097] Referring to FIGS. 3 and 4, the moisture induction discharge pipe (12) can be connected to the centrifuge tube (11) and placed at the bottom of the centrifuge tube (11).
[0098] The moisture induction discharge pipe (12) can induce compressed air in the circumferential direction together with the centrifugal separation pipe (11) and simultaneously induce and discharge moisture separated from the compressed air by centrifugal force and condensed on the inner surface downward.
[0099] That is, the compressed air introduced into the centrifuge tube (11) is discharged into the space between the outer surface of the centrifuge tube (11) and the inner surface of the moisture-inducing discharge tube (12), and moves at high speed in the circumferential direction along the outer surface of the centrifuge tube (11) and the inner surface of the moisture-inducing discharge tube (12), and in this process, the moisture contained in the compressed air is centrifuged and condensed on the inner surface of the moisture-inducing discharge tube (12).
[0100] And, the compressed air from which moisture has been removed flows to the lower side of the centrifugal separation tube (11) through the gap formed between the outer surface of the centrifugal separation tube (11) and the inner surface of the moisture-inducing discharge tube (12), then flows into the inner central part of the centrifugal separation tube (11) and is discharged upward, and the moisture condensed on the inner surface of the moisture-inducing discharge tube (12) flows downward along the inner surface of the moisture-inducing discharge tube (12) and is discharged to the outside of the moisture-inducing discharge tube (12).
[0101] The moisture induction discharge pipe (12) may include a discharge pipe body (121) and a drain port (122).
[0102] The discharge pipe body (121) can be coupled to the centrifuge tube (11).
[0103] A first pipe body (111) is accommodated inside the discharge pipe body (121), and a second pipe body (112) can be supported on the upper part of the discharge pipe body (121).
[0104] The discharge pipe body (121) is formed with a structure in which the inner diameter size gradually decreases along the axial direction, so that moisture condensed on the inner surface can be guided downward.
[0105] For example, the discharge pipe body (121) can be connected to the centrifuge tube (11) through a fastening means such as a bolt or the like.
[0106] The drain port (122) is arranged at the lower end of the discharge pipe body (121) and can be communicated with the discharge pipe body (121).
[0107] The drain port (122) can discharge moisture moved to the lower side of the discharge pipe body (121) to the outside.
[0108] For example, a nipple pipe that guides moisture discharged from the drain port (122) to the outside, and a solenoid valve that is coupled to the nipple pipe and selectively opens and closes an internal flow path to discharge moisture flowing into the nipple pipe to the outside may be connected to the drain port (122). In addition, a silencer may be further connected to the end of the solenoid valve.
[0109] Referring to FIGS. 3 to 5, the moisture removal unit (1) may further include a residual moisture removal filter (13).
[0110] The residual moisture removal filter (13) can be combined with the centrifuge tube (11) and placed inside the centrifuge tube (11).
[0111] The residual moisture removal filter (13) can remove residual moisture from the compressed air by filtering the compressed air flowing upward and flowing into the interior of the centrifuge tube (11).
[0112] That is, the present moisture centrifugal dryer (100) can completely remove moisture in the compressed air by first removing moisture from the compressed air through the centrifugal separation tube (11) and then secondarily removing moisture from the compressed air through the residual moisture removal filter (13) arranged inside the centrifugal separation tube (11).
[0113] The residual moisture removal filter (13) may include a wire bundle (131) and a filter support cover (132).
[0114] The wire bundle (131) is accommodated in the filter accommodation groove (118) and can filter residual moisture from compressed air passing through the filter accommodation groove (118).
[0115] The wire bundle (131) can be formed of a metallic material.
[0116] More specifically, the wire bundle (131) may be in the form of a bundle of entangled stainless steel wires.
[0117] For example, the wire bundle (131) can filter micron-sized moisture from compressed air.
[0118] The filter support cover (132) can be coupled to the lower surface of the first body (111) to shield the entrance of the filter receiving groove (118).
[0119] An air flow hole (132A) through which compressed air flows in can be formed inside the filter support cover (132).
[0120] For example, the filter support cover (132) can be connected to the lower surface of the first body (111) through a fastening means such as a bolt or the like.
[0121] Referring to FIGS. 3 and 4, the moisture removal unit (1) may further include a moisture foreign matter removal filter (14).
[0122] The moisture foreign matter removal filter (14) is placed inside the moisture induction discharge pipe (12) and can remove foreign matter from moisture discharged to the outside of the moisture induction discharge pipe (12).
[0123] The moisture foreign matter removal filter (14) may include a filter support body (141) and a moisture foreign matter removal net (142).
[0124] The filter support body (141) is connected to the drain port (122) by being connected to the discharge pipe body (121), and can guide moisture flowing into the interior to the drain port (122).
[0125] For example, the filter support body (141) can be connected to the discharge pipe body (121) through a fastening means such as a bolt or the like.
[0126] The moisture foreign matter removal net (142) is supported by being joined to the outer surface of the filter support tube (141), and can filter foreign matter from moisture flowing into the filter support tube (141).
[0127] For example, the moisture foreign body removal net (142) may be formed of stainless steel and may be formed in a mesh structure.
[0128] Referring to FIGS. 1 to 3, the compressed air discharge unit (2) is coupled to the upper part of the moisture removal unit (1) and is connected to the air tank (AT) of the air compressor (AC).
[0129] The compressed air discharge unit (2) guides the compressed air discharged to the upper part of the moisture removal unit (1) and discharges it toward the air tank (AT).
[0130] Fig. 7 is an exploded view showing the compressed air discharge unit of Fig. 2.
[0131] Referring to FIG. 3 and FIG. 7, the compressed air discharge unit (2) may include an air discharge induction pipe (21), an upper shielding cover (22), and an auxiliary foreign matter removal filter (23).
[0132] The air exhaust induction pipe (21) can be connected to the upper part of the moisture removal unit (1).
[0133] The air exhaust induction pipe (21) can guide compressed air with moisture removed, discharged to the upper part of the moisture removal unit (1), upward.
[0134] For example, the air exhaust induction pipe (21) can be connected to the air exhaust induction pipe (21) and the moisture induction discharge pipe (12) by being connected to a fastening means such as a bolt that penetrates the moisture induction discharge pipe (12) and the centrifuge tube (11).
[0135] The upper shielding cover (22) is connected to the upper part of the air exhaust induction pipe (21) to shield the upper part of the air exhaust induction pipe (21) and can be connected to the air tank (AT).
[0136] The upper shielding cover (22) can discharge compressed air flowing to the upper side of the air discharge induction pipe (21) toward the air tank (AT).
[0137] A hole can be formed in the center of the upper shielding cover (22) to connect the internal space of the air tank (AT) and the air exhaust induction pipe (21).
[0138] For example, the upper shielding cover (22) can be connected to the air exhaust induction pipe (21) through a fastening means such as a bolt that penetrates the upper shielding cover (22) and is connected to the upper end of the air exhaust induction pipe (21).
[0139] The auxiliary foreign matter removal filter (23) can be coupled to the lower surface of the upper shielding cover (22) and accommodated inside the air exhaust induction pipe (21).
[0140] The auxiliary foreign matter removal filter (23) can remove foreign matter from the compressed air discharged from the air discharge induction pipe (21) to the upper shielding cover (22).
[0141] The auxiliary foreign matter removal filter (23) may include an auxiliary support body (231) and an auxiliary foreign matter removal net (232).
[0142] The auxiliary support body (231) is connected to the upper shielding cover (22) and communicates with the upper shielding cover (22), and can guide compressed air introduced into the interior to the upper shielding cover (22).
[0143] For example, the auxiliary support body (231) can be connected to the upper shield cover (22) through a fastening means such as a bolt or the like.
[0144] The auxiliary foreign body removal net (232) can be supported by being joined to the outer surface of the auxiliary support body (231).
[0145] The auxiliary foreign matter removal net (232) can filter foreign matter from the compressed air flowing into the auxiliary support pipe (231).
[0146] For example, the auxiliary foreign body removal net (232) may be formed of stainless steel and may be formed in a mesh structure.
[0147] The auxiliary foreign matter removal filter (23) can be configured to remove residual moisture from compressed air from which foreign matter has been removed.
[0148] The auxiliary foreign matter removal filter (23) may further include an auxiliary wire bundle (233).
[0149] The auxiliary wire bundle (233) is accommodated inside the auxiliary support tube (231) and can filter residual moisture from compressed air passing through the auxiliary support tube (231).
[0150] The auxiliary wire bundle (233) can be formed of a metallic material.
[0151] The auxiliary wire bundle (233) may be separated from the interior of the auxiliary support body (231) as needed.
[0152] More specifically, the auxiliary wire bundle (233) may be in the form of a bundle of entangled stainless steel wires.
[0153] For example, the auxiliary wire bundle (233) can filter micron-sized moisture from compressed air.
[0154] Additionally, although not shown in the drawing, the compressed air discharge unit (2) may further include a high-performance purification filter (not shown).
[0155] The high-performance purification filter can be installed on the outer surface of the auxiliary foreign matter removal filter (23) or can be installed as a replacement at the location where the auxiliary foreign matter removal filter (23) is installed.
[0156] The high-performance purification filter can remove micron-sized fine particles from the compressed air by filtering the compressed air discharged from the air discharge induction pipe (21) to the upper shielding cover (22).
[0157] For example, a high-performance purification filter may be a HEPA (High Efficiency Particulate Air) filter that removes 99.99% of particles larger than 0.3㎛, or an ULPA (Ultra Low Penetration Air) filter that removes 99.999% or more of particles larger than 0.1 to 0.3㎛ that cannot be filtered by a HEPA filter. However, a high-performance purification filter is not necessarily limited to this, and may be equipped with both a HEPA filter and an ULPA filter.
[0158] Referring to FIG. 3 and FIG. 7, the compressed air discharge unit (2) may further include a bracket (24) and a shielding ring (25).
[0159] The bracket (24) may include a first bracket (241) that is arranged between the centrifuge tube (11) and the air exhaust guide tube (21) and coupled to the air compressor (AC), and a second bracket (242) that is arranged between the air exhaust guide tube (21) and the upper shielding cover (22) and coupled to the air compressor (AC).
[0160] The shielding ring (25) is a first shielding ring (251) made of an elastic material that is coupled to the upper surface of the centrifuge tube (11) and is in close contact with the lower surface of the first bracket (241) to seal the space between the centrifuge tube (11) and the first bracket (241), a second shielding ring (252) made of an elastic material that is coupled to the lower surface of the air exhaust guide tube (21) and is in close contact with the upper surface of the first bracket (241) to seal the space between the air exhaust guide tube (21) and the first bracket (241), a third shielding ring (253) made of an elastic material that is coupled to the upper surface of the air exhaust guide tube (21) and is in close contact with the lower surface of the second bracket (242) to seal the space between the air exhaust guide tube (21) and the second bracket (242), and a third shielding ring (253) made of an elastic material that is coupled to the lower surface of the upper shielding cover (22) and is in close contact with the upper surface of the second bracket (242) to seal the space between the upper shielding cover (22) and the second It may include a fourth shielding ring (254) made of elastic material that seals the space between the brackets (242).
[0161] Meanwhile, although not shown in the drawing, the present water centrifugal dryer (100) may further include a water separation membrane.
[0162] The moisture separation membrane can be placed inside the residual moisture removal filter (13).
[0163] In more detail, the moisture separation membrane is accommodated in the filter accommodation groove (118) and can be arranged in a multi-layer structure on top of the wire bundle (131).
[0164] Accordingly, the moisture separation membrane can completely separate the remaining moisture in the compressed air by multi-filtering the compressed air flowing through the wire bundle (131) to the upper part of the centrifuge tube (11) once more.
[0165] For example, the moisture separation membrane may be a microporous membrane formed of at least one material selected from the group consisting of polyimide, polyester, and cellulose triacetate.
[0166] In addition, although not shown in the drawing, the present moisture centrifugal dryer (100) may further include a humidity sensor installed inside the air exhaust induction pipe (21) to detect the internal humidity of the air exhaust induction pipe (21), and an opening / closing valve installed inside the air exhaust induction pipe (21) to open / close the flow path of the air exhaust induction pipe (21) according to the humidity information detected by the humidity sensor.
[0167] The opening / closing valve may include an opening / closing plate that is rotatably coupled to an air exhaust induction pipe (21) to selectively open / close the internal flow path of the air exhaust induction pipe (21), and an opening / closing plate driving actuator that is arranged on the outside of the air exhaust induction pipe (21) and is configured to rotate the opening / closing plate.
[0168] The opening / closing plate drive actuator is linked to a humidity sensor and can open / close the flow path of the air exhaust induction pipe (21) by operating the opening / closing plate based on humidity information detected by the humidity sensor.
[0169] For example, if the humidity information detected by the humidity sensor falls within a preset threshold range, the opening / closing plate drive actuator can place the opening / closing plate in a first state to open the passage of the air exhaust induction pipe (21). In addition, if the humidity information detected by the humidity sensor does not fall within a preset threshold range, the opening / closing plate drive actuator can place the opening / closing plate in a second state to close the passage of the air exhaust induction pipe (21).
[0170] In this way, according to an embodiment of the present invention, moisture is removed from compressed air by centrifugation without using a desiccant, so maintenance costs can be reduced and permanent use can be possible without replacing the desiccant.
[0171] In addition, after removing moisture through centrifugation in the centrifuge tube (11), the remaining moisture in the compressed air is additionally removed through the residual moisture removal filter (13) contained inside the centrifuge tube (11), so that moisture can be completely removed from the compressed air.
[0172] In addition, an auxiliary foreign matter removal filter (23) that removes foreign matter and residual moisture from compressed air is arranged at the bottom of the upper shielding cover (22), thereby preventing foreign matter from entering the air tank (AT) and maximizing the moisture removal performance of the dryer.
[0173] Although the embodiments of the present invention have been described in more detail with reference to the attached drawings, the present invention is not necessarily limited to these embodiments, and various modifications may be implemented without departing from the technical spirit of the present invention. Therefore, the embodiments disclosed in the present invention are not intended to limit the technical spirit of the present invention, but to explain it, and the scope of the technical spirit of the present invention is not limited by these embodiments. Therefore, it should be understood that the embodiments described above are illustrative in all aspects and not restrictive. The protection scope of the present invention should be interpreted by the claims below, and all technical ideas within a scope equivalent thereto should be interpreted as being included in the scope of the rights of the present invention.
[0174] Therefore, other implementations, other embodiments, and equivalents to the claims also fall within the scope of the claims described below.
[0175] [Explanation of symbols]
[0176] 100. Moisture Centrifugal Dryer
[0177] 1. Moisture removal section
[0178] 11. Centrifuge tube
[0179] 111. First body
[0180] 112. Second body
[0181] 113. Centrifugal separation induction groove
[0182] 114. Air intake hole
[0183] 115. Airflow blocking block
[0184] 116. Confidential Ring
[0185] 117. Air exhaust hole
[0186] 118. Filter housing
[0187] 12. Moisture induction drain pipe
[0188] 121. Exhaust pipe body
[0189] 122. Drain port
[0190] 13. Residual moisture removal filter
[0191] 131. Wire bundle
[0192] 132. Filter support cover
[0193] 132A. Air flow hole
[0194] 14. Moisture removal filter
[0195] 141. Filter support tube
[0196] 142. Moisture removal net
[0197] 2. Compressed air discharge section
[0198] 21. Air exhaust pipe
[0199] 22. Top shield cover
[0200] 23. Auxiliary foreign matter removal filter
[0201] 231. Auxiliary support body
[0202] 232. Auxiliary foreign body removal net
[0203] 233. Auxiliary wire bundle
[0204] 24. Bracket
[0205] 241. First bracket
[0206] 242. Second bracket
[0207] 25. Shielding ring
[0208] 251. First shielding ring
[0209] 252. Second shielding ring
[0210] 253. Third shielding ring
[0211] 254. 4th shield ring
[0212] AC. Air compressor
[0213] HM. Head
[0214] AT. Air Tank
[0215]
[0216]
Claims
1. A moisture removal unit connected to the head of the air compressor and removing moisture from the compressed air flowing into the interior; and It includes a compressed air discharge unit that is connected to the upper part of the moisture removal unit and is connected to the air tank of the air compressor, and guides the compressed air discharged to the upper part of the moisture removal unit and discharges it toward the air tank; A moisture centrifugal dryer, wherein the above moisture removal unit is configured to remove moisture from the compressed air by centrifugally separating the moisture from the compressed air.
2. In paragraph 1, The above moisture removal unit, A centrifugal separation tube connected to the head portion, guiding compressed air introduced into the head portion in a circumferential direction to separate moisture from the compressed air by centrifugal force, and guiding and discharging the compressed air from which moisture has been removed upward; and A moisture centrifugal dryer, comprising: a moisture induction discharge pipe which is coupled to the centrifugal separation pipe and is positioned at the bottom of the centrifugal separation pipe, induces compressed air in a circumferential direction together with the centrifugal separation pipe, and induces and discharges moisture separated from the compressed air by centrifugal force and condensed on the inner surface downward.
3. In paragraph 2, The above moisture removal unit, A moisture centrifugal dryer further comprising a residual moisture removal filter coupled to the centrifugal tube and positioned inside the centrifugal tube, filtering compressed air flowing upward into the inside of the centrifugal tube to remove residual moisture from the compressed air.
Citation Information
Patent Citations
Moisture remover for air compressor
KR100628945B1
The machine for removing moisture
KR1020110009330A
Apparatus for diagnosing fault of facilities using sound spectrogram image and method thereof
KR102380541B1
Moisture separator for air circuit
KR200184931Y1
Moisture separating device for air compressors
KR2020090007545U