Support for vertical electric motor maintenance

Abstract

Disclosed in the present invention is a support for vertical electric motor maintenance in the technical field of vertical electric motor maintenance. The support comprises a support assembly, an adjustment assembly disposed in the support assembly, and a power assembly disposed on one side of the support assembly. By means of the longitudinal support of a vertical electric motor by the support assembly, it is convenient for staff to enter under the vertical electric motor for maintenance and replacement, ensuring personnel safety; in addition, by cooperating with the movement of the adjustment assembly and the power assembly, it is adapted to vertical electric motors of different models and sizes, enhancing the practicability of a device. The present invention drives a rotating ring to rotate by means of the cooperation of a threaded shaft and a second rack, and then drives a support block to rotate via a connecting wheel and a first rack, so as to provide support for vertical electric motors of different sizes. By means of a base plate and a vertical plate, the staff have sufficient operating space under the vertical electric motor, facilitating operation. The tool of the present invention has a simple structure, convenient use, simple operation, high efficiency, excellent processes and convenient manufacture.

Description

A support for vertical motor maintenance TECHNICAL FIELD

[0001] The present application relates to the technical field of vertical motor maintenance, and particularly relates to a support for vertical motor maintenance. BACKGROUND

[0002] The motor is an indispensable equipment in modern production, which is widely used in industry, manufacturing, agriculture, construction and other fields. As part of the people's livelihood project, the importance of power plant is self-evident, and the motor, as the largest number in the power plant, is more important. When the motor fails, it will cause production delay, material waste and endanger the health of the user. In the power system, the motor maintenance work is inevitable, and when the motor runs to a certain period, it needs to be overhauled to prolong the service life of the motor.

[0003] For vertical motor, when replacing the bearing, it generally needs to be laid flat, and then the front and rear end covers are removed to replace the bearing. This method has a problem that the vertical motor needs to be laid flat for a long time, and after a long time, the center of gravity of the motor as a whole will be offset (such as internal stator winding deformation), and after running, the motor vibration will be large. SUMMARY

[0004] In view of the above problems in the prior art that the vertical motor is laid flat for a long time when replacing the bearing, which easily causes the center of gravity of the motor as a whole to be offset and the motor vibration to be large, the present application is proposed.

[0005] Therefore, the present application aims to provide a support for vertical motor maintenance, which aims to avoid the motor amplitude from being large during maintenance.

[0006] To solve the above technical problems, the present application provides the following technical scheme: a support for vertical motor maintenance, which comprises a support assembly, an adjusting assembly arranged in the support assembly, and a power assembly arranged on one side of the support assembly. The vertical motor is vertically supported by the support assembly, which facilitates the workers to enter the lower part of the vertical motor for maintenance and replacement, and ensures the safety of the workers. In addition, the adjusting assembly and the power assembly are adapted to different sizes of vertical motors, thereby enhancing the practicability of the device.

[0007] As a preferred scheme of the support for vertical motor maintenance, the support assembly comprises a bottom plate, an upper plate arranged above the bottom plate, a vertical plate arranged between the bottom plate and the upper plate, a plurality of groups of entering ports arranged between the bottom plate and the upper plate, and a cover plate arranged above the upper plate.

[0008] As a preferred scheme of the support for overhauling vertical motor, the adjusting assembly comprises a rotating ring arranged between the upper plate and the cover plate, an adjusting piece arranged on the rotating ring, and an abutting block arranged on the inner wall of the rotating ring.

[0009] As a preferred scheme of the support for overhauling vertical motor, the adjusting piece comprises a supporting block arranged on the upper surface of the upper plate, a connecting wheel arranged at one end of the supporting block, a first gear rack arranged on the inner wall of the rotating ring and engaged with the connecting wheel, a connecting shaft arranged at the center of the connecting wheel, and a first shaft hole arranged on the connecting wheel and matched with the connecting shaft.

[0010] As a preferred scheme of the support for overhauling vertical motor, the power assembly comprises a mounting frame arranged on the cover plate, a driving piece arranged in the mounting frame, and a movable piece arranged on the mounting frame.

[0011] As a preferred scheme of the support for overhauling vertical motor, the mounting frame comprises an upper mounting block arranged on the cover plate and a lower mounting block arranged on the upper plate, and the upper mounting block and the lower mounting block are connected by bolts.

[0012] As a preferred scheme of the support for overhauling vertical motor, the driving piece comprises a motor arranged on the lower mounting block, a threaded shaft arranged on the upper mounting block, a second gear rack arranged on the outer wall of the rotating ring and matched with the threaded shaft, and a transmission belt arranged on the output end of the motor and one end of the threaded shaft.

[0013] As a preferred scheme of the support for overhauling vertical motor, the movable piece comprises a fixing block arranged at the bottom of the motor, an adjusting stud arranged on the fixing block, an adjusting nut arranged on the adjusting stud, a limiting shaft arranged on the fixing block, and a second shaft hole arranged on the lower mounting block and matched with the adjusting stud and the limiting shaft.

[0014] As a preferred scheme of the support for overhauling vertical motor, the supporting block is arc-shaped and matches the inner diameter arc of the upper plate.

[0015] As a preferred scheme of the support for overhauling vertical motor, the lower mounting block is fixedly connected with a group of the vertical plates.

[0016] The beneficial effects of the present application: the present application drives the rotating ring to rotate through the cooperation of the threaded shaft and the second rack, and then drives the supporting block to rotate through the connecting wheel and the first rack, thereby providing support for vertical motors of different sizes, and through the bottom plate and the vertical plate, the worker has sufficient working space below the vertical motor, which is convenient for operation, and the tool is simple in structure, convenient to use, simple to operate, high in efficiency, excellent in process, and convenient to manufacture. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0018] Fig. 1 is a schematic diagram of the overall structure of the support for vertical motor maintenance according to the present application.

[0019] Fig. 2 is a schematic diagram of the adjusting assembly of the support for vertical motor maintenance according to the present application.

[0020] Fig. 3 is a schematic diagram of the supporting block of the support for vertical motor maintenance according to the present application.

[0021] Fig. 4 is a schematic diagram of the side view of the support for vertical motor maintenance according to the present application.

[0022] Fig. 5 is a schematic diagram of the rotating ring of the support for vertical motor maintenance according to the present application.

[0023] Fig. 6 is an enlarged view of the structure at A in Fig. 4 according to the present application.

[0024] Fig. 7 is a schematic diagram of the lower mounting block of the support for vertical motor maintenance according to the present application. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings.

[0026] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited to the specific embodiments disclosed below.

[0027] Secondly, the "one embodiment" or "an embodiment" referred to herein means a specific feature, structure, characteristic, or combination of features and / or characteristics described herein that can be included in at least one implementation of the present application. The various appearances of "in one embodiment" or "an embodiment" in the specification do not all refer to the same embodiment, although they can.

[0028] Thirdly, the present application is described in detail in combination with the schematic diagram. In the detailed description of the embodiments of the present application, the sectional view of the device structure is partially enlarged without the general proportion for the convenience of description, and the schematic diagram is only an example, which should not limit the scope of protection of the present application. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual production.

[0029] Embodiment 1

[0030] Referring to FIG. 1, FIG. 2, FIG. 4, and FIG. 7, a support for vertical motor maintenance is provided in the first embodiment of the present application. The device includes a support assembly 100 for supporting action, an adjusting assembly 200 provided in the support assembly 100 for placing vertical motors of different sizes, and a power assembly 300 provided on one side of the support assembly 100 for controlling the movement of the adjusting assembly 200. The vertical motor is longitudinally supported by the support assembly 100, which facilitates the entry of workers into the lower part of the vertical motor for maintenance and replacement, ensures the safety of personnel, and adapts to vertical motors of different sizes in cooperation with the movement of the adjusting assembly 200 and the power assembly 300, thereby enhancing the practicality of the device.

[0031] The support assembly 100 includes a bottom plate 101 for placing on the ground, an upper plate 102 provided above the bottom plate 101 for setting the adjusting assembly 200, a vertical plate 103 provided between the bottom plate 101 and the upper plate 102, the vertical plate 103 is provided with multiple groups for supporting the space for workers to work, ensuring the safety of the work, an entrance 104 opened between the bottom plate 101 and the upper plate 102 for workers to enter the space supported by the vertical plate 103, and a cover plate 105 provided above the upper plate 102 for protecting the adjusting assembly 200.

[0032] During use, when the vertical motor needs to be maintained, the support is transported to the designated position by the forklift at this time, so that the bottom plate 101 is in full contact with the ground to maintain the stability of the support. When the vertical motor to be maintained is large, the vertical motor is placed on the cover plate 105 by the crane at this time, and the worker enters the lower position of the vertical motor through the entrance 104 to repair and replace the vertical motor;

[0033] When the outer diameter of the vertical motor to be repaired is smaller than the inner diameter of the cover plate 105, the adjusting assembly 200 can support the vertical motor to be repaired by controlling the power assembly 300 to move the adjusting assembly 200 at this time. At this time, the vertical motor is placed on the adjusting assembly 200 by the crane, and the workers enter the lower position of the vertical motor through the entrance 104 to repair and replace the vertical motor. When the repair is completed, the vertical motor is removed by the crane, the adjusting assembly 200 is adjusted by the power assembly 300 to support the next vertical motor to be repaired, and when all the repair work is completed, the adjusting assembly 200 is restored to the initial position by the power assembly 300, and the support is moved to the warehouse by the forklift. When needed, it can be moved by the forklift.

[0034] Embodiment 2

[0035] Referring to FIGS. 1-3 and FIG. 5, the second embodiment of the present application is different from the first embodiment in that it supports vertical motors of different sizes.

[0036] Compared with embodiment 1, further, the adjusting assembly 200 includes a rotating ring 201 rotatably arranged between the upper plate 102 and the cover plate 105, for cooperating with the power assembly 300 to rotate, the rotating ring 201 is rotatably connected with the upper plate 102 and the cover plate 105, the adjusting member 202 arranged on the rotating ring 201 is used to cooperate with the rotation of the rotating ring 201 to expand or contract, and the abutting block 203 arranged on the inner wall of the rotating ring 201 is used to abut the adjusting member 202 to prevent the adjusting member 202 from contracting excessively.

[0037] The adjusting member 202 includes a support block 202a arranged on the upper surface of the upper plate 102 for supporting the vertical motor, a connecting wheel 202b arranged at one end of the support block 202a for cooperating with the first rack 202c to drive the support block 202a to expand or contract following the rotation of the rotating ring 201, the first rack 202c arranged on the inner wall of the rotating ring 201 and meshing with the connecting wheel 202b, the connecting shaft 202d arranged at the center of the connecting wheel 202b for cooperating with the first shaft hole 202e to enable the support block 202a to rotate, and the first shaft hole 202e arranged on the connecting wheel 202b and cooperating with the connecting shaft 202d to fix the position of the cover plate 105.

[0038] The support block 202a has an overall arc shape that matches the inner diameter of the upper plate 102, and when the vertical motor to be repaired does not need to be supported by the support block 202a, the support block 202a can be completely retracted into the upper plate 102 and the cover plate 105 to avoid affecting the personnel repair.

[0039] In use, when the outer diameter of the vertical motor to be repaired is smaller than the inner diameter of the cover plate 105, the power assembly 300 is started to drive the rotating ring 201 to rotate, the first rack 202c drives the support block 202a to rotate to the center of the cover plate 105 through the connecting wheel 202b, and the support block 202a is locked in the position when the power assembly 300 is stopped. When all the repair work is completed, the rotating ring 201 is reversed by the power assembly 300 to drive the support block 202a to retract, and the support block 202a is completely retracted into the upper plate 102 and the cover plate 105 when the support block 202a contacts the abutting block 203.

[0040] The rest of the structure is the same as that of Embodiment 1.

[0041] Embodiment 3

[0042] Referring to FIG. 1, FIG. 2, FIG. 4, FIG. 6, and FIG. 7, the third embodiment of the present application is different from the second embodiment in that the drive adjusting assembly 200 is driven to move.

[0043] Compared with Embodiment 2, further, the power assembly 300 includes a mounting bracket 301 arranged on the cover plate 105, a drive member 302 arranged in the mounting bracket 301 for driving the rotating ring 201 to rotate, and a movable member 303 arranged on the mounting bracket 301 for facilitating installation of the drive member 302.

[0044] The mounting bracket 301 includes an upper mounting block 301a arranged on the cover plate 105 for mounting and fixing the drive member 302 in cooperation with a lower mounting block 301b arranged on the upper plate 102, and the upper mounting block 301a and the lower mounting block 301b are connected by bolts.

[0045] The drive member 302 includes a motor 302a arranged on the lower mounting block 301b for generating driving power, the motor 302a being connected to an external power source, a threaded shaft 302b arranged on the upper mounting block 301a for cooperating with the motor 302a to rotate, a second rack 302c arranged on the outer wall of the rotating ring 201 for cooperating with the threaded shaft 302b to drive the rotating ring 201 to rotate, and a transmission belt 302d arranged on the output end of the motor 302a and one end of the threaded shaft 302b for transmitting the driving power generated by the motor 302a to the threaded shaft 302b to drive the threaded shaft 302b to rotate.

[0046] The movable part 303 comprises a fixed block 303a arranged at the bottom of the motor 302a, used for mounting the motor 302a, an adjusting stud 303b arranged on the fixed block 303a, used for adjusting the movement of the fixed block 303a in cooperation with an adjusting nut 303c, facilitating the mounting and dismounting of the motor 302a, and meanwhile matching various types of motors 302a, improving the adaptability and practicality of the support, the adjusting nut 303c arranged on the adjusting stud 303b, a limiting shaft 303d arranged on the fixed block 303a, used for cooperating with a second shaft hole 303e to make the movement of the fixed block 303a more stable, and the second shaft hole 303e opened on the lower mounting block 301b to cooperate with the adjusting stud 303b and the limiting shaft 303d.

[0047] The lower mounting block 301b is fixedly connected with a group of vertical plates 103, used for increasing the stability of the operation of the motor 302a.

[0048] During use, when the outer diameter of the vertical motor to be repaired is smaller than the inner diameter of the cover plate 105, the motor 302a is started to drive the threaded shaft 302b to rotate, at this time the threaded shaft 302b generates a pushing force on the second rack 302c, drives the rotating ring 201 to rotate, and makes the support block 202a rotate and open, supporting the vertical motor to be repaired. When the motor 302a needs to be maintained, the transmission belt 302d is removed, the adjusting stud 303b is rotated, the output end of the motor 302a is separated from the lower mounting block 301b, and then the motor 302a can be dismounted. When the motor 302a is maintained, the motor 302a is mounted on the fixed block 303a, the adjusting stud 303b is rotated, the fixed block 303a pushes the output end of the motor 302a into the lower mounting block 301b, and then the threaded shaft 302b is reinstalled.

[0049] The remaining structure is the same as that of example 2.

[0050] It is important to note that the construction and arrangement of the application shown in the various examples presented are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review the present disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be reversed or otherwise varied, and the nature or number of elements can be altered or varied. Thus, all such modifications are intended to be included within the scope of the present application. The order or sequence of any process or method steps can be varied or re-sequenced without materially affecting the application. Any "apparatus" or "device" described herein can be a structure that performs the recited function, not necessarily composed of all the means or elements specifically disclosed. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present application as expressed in the appended claims.

[0051] Also, to provide a concise description of the exemplary embodiments, not all features of an actual implementation can be described (that is, those not considered important to an understanding of the application, or equivalent to those as are set forth, in the context of the preferred embodiments).

[0052] It should be noted that the above-mentioned embodiments are only used to illustrate the technical solutions of the present application, not limit the present application. Although the present application is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or equivalent replaced without departing from the spirit and scope of the present application, which should be covered in the scope of the claims of the present application.

Claims

1. A stand for overhauling a vertical electric machine, characterized in that: The utility model provides a vertical motor support device, including support component (100), adjust component (200) set in support component (100) and power component (300) set in one side of support component (100), through support component (100) to vertical motor longitudinal support, facilitate staff to enter the below vertical motor and overhaul replacement, guarantee personnel safety, cooperate with the movement of adjust component (200) and power component (300) simultaneously, adapt to vertical motor of different model size, enhance the practicability of device.

2. A stand for overhauling a vertical electrical machine according to claim 1, characterized in that: The support component (100) includes a bottom plate (101), an upper plate (102) arranged above the bottom plate (101), a vertical plate (103) arranged between the bottom plate (101) and the upper plate (102), a plurality of access openings (104) arranged between the bottom plate (101) and the upper plate (102) in the vertical plate (103), and a cover plate (105) arranged above the upper plate (102).

3. A stand for overhauling a vertical electrical machine according to claim 2, characterized in that: The adjust component (200) includes a rotating ring (201) rotatably arranged between the upper plate (102) and the cover plate (105), an adjusting piece (202) arranged on the rotating ring (201), and an abutting block (203) arranged on the inner wall of the rotating ring (201).

4. A stand for overhauling a vertical electrical machine according to claim 3, characterized in that: The adjusting piece (202) includes a support block (202a) arranged on the upper surface of the upper plate (102), a connecting wheel (202b) arranged at one end of the support block (202a), a first gear rack (202c) arranged on the inner wall of the rotating ring (201) and engaged with the connecting wheel (202b), a connecting shaft (202d) arranged at the center of the connecting wheel (202b), and a first shaft hole (202e) arranged on the connecting wheel (202b) and matched with the connecting shaft (202d).

5. A stand for overhauling a vertical electrical machine according to claim 4, characterized in that: The power component (300) includes a mounting bracket (301) arranged on the cover plate (105), a driving piece (302) arranged in the mounting bracket (301), and a movable piece (303) arranged on the mounting bracket (301).

6. A stand for overhauling a vertical electrical machine according to claim 5, characterized in that: The mounting bracket (301) includes an upper mounting block (301a) arranged on the cover plate (105) and a lower mounting block (301b) arranged on the upper plate (102), and the upper mounting block (301a) and the lower mounting block (301b) are connected by bolts.

7. A stand for overhauling a vertical electrical machine according to claim 6, characterized in that: The driving piece (302) includes a motor (302a) arranged on the lower mounting block (301b), a threaded shaft (302b) arranged on the upper mounting block (301a), a second gear rack (302c) arranged on the outer wall of the rotating ring (201) and matched with the threaded shaft (302b), and a transmission belt (302d) arranged on the output end of the motor (302a) and one end of the threaded shaft (302b).

8. A stand for overhauling a vertical electrical machine according to claim 7, characterized in that: The movable part (303) comprises a fixed block (303a) arranged at the bottom of the motor (302a), an adjusting stud (303b) arranged on the fixed block (303a), an adjusting nut (303c) arranged on the adjusting stud (303b), a limiting shaft (303d) arranged on the fixed block (303a), and a second shaft hole (303e) opened on the lower mounting block (301b) to match the adjusting stud (303b) and the limiting shaft (303d).

9. A stand for overhauling a vertical electrical machine according to claim 8, characterized in that: The support block (202a) is arc-shaped as a whole and matches the inner diameter arc of the upper plate (102).

10. A stand for overhauling a vertical electrical machine according to claim 9, characterized in that: The lower mounting block (301b) is fixedly connected with the group of vertical plates (103).

Images