Additive Manufacturing Apparatus TRIZ Cases

Independently switched magnetic wheels let the rear wheel engage first, helping a wall-traversing vehicle move from floor to wall despite a forward load.

Tunable 1.7-2.7 μm and 3.2-3.6 μm infrared wavelengths match polymer absorption bands for precise marking, coding, and machining.

Doped optical media with opposite dn/dT values counter thermal lensing in additive manufacturing lasers, stabilizing focus and beam quality.

3D resin printing enables precise nanospray emitter channels and textured tip features that improve ionization, resist backflow, and extend tip life.

Printing conductive and insulating PCB features around bonded power devices on a heat sink shortens thermal and electrical resistance paths.

Variable-width stator windings with coolant channels cut resistance and improve heat dissipation in axial flux motors.

A dichroic mirror combines TPP and projection microstereolithography to print large 3D parts with fine features at higher speed.

A bond-free additively manufactured ceramic-metal chuck maintains thermal uniformity and mechanical integrity above 500°C.

A hemispherical pinhole array aligned with nanowire detectors solves curved-optics mismatch and enables ultra-wide robotic vision.

A near-net-shape bulk magnetic part is electrochemically sliced into thin laminates, avoiding brittle rolling limits in high silicon steels.

A spinel interfacial layer and Mn or Co air-side coating curb chromium evaporation while preserving conductivity in fuel cell interconnects.

A photoinitiated elastomer mixture enables 3D tire component printing while controlling crosslinking and molecular weight for stronger cured parts.

A quadrupole focus coil and yoke contain stray magnetic fields, improve electron beam steering, and shrink additive manufacturing hardware.

A graded transition region embeds sensors closer to critical zones, improving monitoring accuracy while resisting heat, radiation, and mismatch damage.

A magnetic lens reshapes a hollow electron beam for steadier feedstock melting, lower vacuum demand, and better 3D build quality.

Bulk near-net-shape high-silicon steel is sliced by electrochemical machining to make thin laminates with tailored magnetic and mechanical properties.

Layered composite printing plus debinding and sintering forms polar plates with complex channels, high conductance, and lower machining stress.

ECAM builds layered lattice current collectors with tunable porosity and current distribution to improve battery capacity and charge rate.

Geometric vias, pockets, and inspection patterns improve positional and rotational alignment in layered RF electronics manufacturing.

Integrated bearing and torque windings stabilize the rotor shaft without contact, cutting wear and avoiding the added length of separate magnetic bearings.

Axially spaced conduit turns and controlled wall angles enable additive manufacturing of large flow channels with less support material and waste.

A magnetic 3D lattice current collector uses liquid metal and deformation signals to detect battery swelling and break the circuit at high temperature.

Selective deposition of magnetically permeable material creates transition regions that tune flux profiles, cut mass, and improve torque predictability.

Resistive insulating layers split solid motor coil pathways to cut eddy current loss, lower peak temperature rise, and raise packing factor.

Closed powder-filled cavities in a thin layered bearing bush damp rotor oscillations and noise without sacrificing bearing rigidity.

Embedded composite actuator housings cut robot weight while preserving strength, lowering transport cost in legged and aerial locomotion.

Buffer alloy segments layered into additively manufactured Nd-Fe-B magnets relieve stress, reduce cracking, and preserve magnetic performance.

A 3D-printed monolithic ICP gas hub nozzle uses recursive flow paths to improve gas uniformity while eliminating O-rings, misalignment, and particles.

A mixed furnace black and acetylene black filler network keeps curable silicone electrically conductive over time without magnesium carbonate.

Laser or electron-beam printing bonds metal heat removal structures directly to ceramic or glass, cutting interface losses and bonding time.

Porous discrete carbon nanotube coatings improve wetting, electron and ion transport, and dry-electrode performance without large agglomerated bundles.

Different contact densities on each side enable precise connection of densely packed components while supporting damping, vibration control, and heat flow.

Simultaneous 3D printing of circuit layers and interposers cuts stack-component assembly effort while enabling denser, more flexible layer connections.

Blending PAS with epoxy-functional polyorganosiloxane and a limited antioxidant improves deformation at break and thermal ageing resistance.

Alternating 3D printing of conductors and spacer elements creates strong diffusion-bonded rotor structures while avoiding complex HIP-based production.

Macroporous magnetic scaffolds made by SLS immobilize enzymes with high loading, stability, and reuse for continuous biocatalysis.

Direct thermal coupling from the spark plug tip to a heat dissipating core removes heat, reducing joint stress, wear, and precious metal use.

Rotary powder deposition builds thin magnetic and insulating layers into robust laminated stators that cut eddy current losses without fragile handling.

Topology-optimized 3D-printed spoke mounts and bridge pieces cut hub mass while maintaining spoke-force strength and distribution.

A cross-linked copolymer blends hydrophilic and electronically active phases to stay conductive and stable in water while enabling bulk 3D forms.

A 3D ceramic-copper interconnection block stacks inductors and capacitors vertically to shrink converter footprint while preserving heat dissipation.

An interposer with vias, deposited electrodes, and passivation shields ECAM electrode arrays from corrosion while preserving low-cost metal printing.

Laser direct energy deposition prints high-aspect-ratio micro wires on varied substrates, cutting fabrication time while boosting supercapacitor capacitance.

Additive manufacturing gives RF gas breaks precise internal flow paths and impedance control, improving etch rate consistency in plasma chambers.

Additive manufacturing forms a single-material gas delivery nozzle that removes O-ring mismatch, improves thermal uniformity, and simplifies etching assembly.

Directly deposited and laser-melted metal layers replace fragile bonds in semiconductor packages, simplifying assembly and lowering RDS(on).

Integrated refrigerant, gas, and oil flow paths cool the machine, compressed gas, and oil in series to cut heat exchanger size and refrigerant demand.

Integrated refrigerant, gas, and oil flow paths in a ribbed housing improve cooling durability at high rotation speeds while reducing separate heat exchangers.

Integrated refrigerant, gas, and oil flow paths cool the machine and supplied fluids in one housing, reducing size without separate heat exchangers.

Integrated gas, oil, and refrigerant paths use counterflow heat exchange to cool the motor, compressed air, and oil in less space.