Lightweight quick-install wall panel for concrete frame building and manufacturing method thereof

Abstract

The present invention discloses a lightweight quick-install wall panel for concrete frame buildings and a manufacturing method thereof, wherein the wall panel comprises a wall panel core, peripheral components and plug-ins, wherein an inner channel is provided in the wall panel core to reduce its own weight, and the inner channel can be used for threading; the peripheral components are enclosed and fixed on the four sides of the wall panel core, and the end face caps are respectively provided with perforations aligned with and penetrating the orifices at both ends of the inner channel, so as to facilitate pouring to form the inner channel, wherein a pouring port connected to the wall panel core is provided on one side of the side caps, so as to facilitate pouring and pouring; the plug-ins are respectively arranged at the four corners of the peripheral components, so as to be connected to the concrete frame structure; the present invention also discloses a manufacturing method of a lightweight quick-install wall panel for concrete frame buildings. The present invention solves the technical problems of the prior art that the wall panel is heavy, the manufacturing is complicated, and the amount of wire slot opening is large, and achieves the beneficial effects of further reducing the weight of the wall panel, simplifying the manufacturing, and reducing the amount of wire slot opening.

Description

Technical Field

[0001] The present invention relates to the technical field of building materials, and in particular to a lightweight quick-install wall panel for concrete frame buildings, a manufacturing method thereof, and the composition and application of a wall system. Background Art

[0002] Exterior wall panels are building panels used for exterior walls. Exterior wall panels on buildings must have basic properties such as corrosion resistance, high temperature resistance, aging resistance, no radiation, fire resistance, insect resistance, and no deformation. At the same time, they must also be light in weight and easy to construct.

[0003] New lightweight, insulated wall panels are gradually replacing traditional materials like clay bricks and ceramsite concrete blocks, becoming an increasingly popular mainstream wall panel material in modern construction. These exterior wall panels are flat sheets, formed by pouring a sheet material, such as lightweight (foamed) concrete, into a mold, curing it, and then removing it from the mold.

[0004] However, in the process of implementing the technical solutions of the invention in the embodiments of the present application, the inventors of the present application found that the above technology has at least the following technical problems: the exterior wall panels are heavy, the production is complicated, and the number of wire grooves required is large. Summary of the Invention

[0005] The embodiments of the present application provide a lightweight quick-install wall panel and wall system for concrete frame buildings, thereby solving the technical problems in the prior art of heavy exterior wall panels, complicated production, and large number of cable troughs.

[0006] To solve the above problems, in a first aspect, an embodiment of the present application provides a lightweight quick-install wall panel for a concrete frame building, the wall panel comprising:

[0007] A wall panel core, wherein an inner hole is provided in the wall panel core, and the inner hole extends along the height direction of the wall panel core and penetrates the wall panel core;

[0008] Peripheral components, enclosing and fixed around the wall panel core, and comprising end heads respectively located at both ends of the wall panel core in the height direction and side heads respectively located at both sides of the wall panel core in the width direction; wherein the end heads are respectively provided with through holes aligned with and passing through the openings at both ends of the inner channel, and the side heads on one side are provided with a pouring port connected to the wall panel core;

[0009] Inserts for connection with a concrete frame structure are provided on the peripheral components respectively.

[0010] Furthermore, the plug-in is provided at each of the four corners of the peripheral component, and the plug-in is located on the end face head, and the plug-in includes:

[0011] A socket, wherein the two ends of the end face seal are recessed in the thickness direction, an opening is formed on the outer side of the socket in the height direction, and a first mounting hole is provided on the base of the socket;

[0012] The socket is provided on the outer end face of the end face seal along the height direction, and the socket is through-through along the height direction.

[0013] Furthermore, the side head is a first C-purlin, which includes a first plate body and a second plate body vertically connected to both ends of the first plate body, the first plate body and the second plate bodies at both ends enclose a first covering buckle groove that can be covered on the side of the wall panel core body, and the notch of the first covering buckle groove is bent inward to form a first buckle plate that can be embedded and fixed in the wall panel core, and the first buckle plate is vertically connected to the second plate body;

[0014] The end face head is called the second C purlin, and the second C purlin includes a third plate body and a fourth plate body respectively connected vertically at both ends of the third plate body. The third plate body and the fourth plate bodies at both ends form a second covering buckle groove that can be covered on the end face of the wall panel core, and the groove of the second covering buckle groove is bent inward to form a second buckle plate that can be embedded and fixed in the wall panel core, and the second buckle plate is vertically connected to the fourth plate body.

[0015] Furthermore, the wall panel further comprises:

[0016] A broken bridge surrounds the wall panel core and is embedded in the peripheral component to separate the peripheral component along the thickness direction of the wall panel core.

[0017] Furthermore, the middle of the peripheral component is recessed toward the wallboard core to form a groove, and a cutout for cutting the peripheral component along the thickness direction is provided in the middle of the bottom of the groove;

[0018] The broken bridge is embedded in the groove, one side of the broken bridge along the width direction abuts against the groove bottom, and both sides of the broken bridge along the thickness direction are fixed on the side walls of the groove.

[0019] Furthermore, the thermal break bridge is arranged in the middle of the peripheral component along the thickness direction, the pouring port is located on one side of the thermal break bridge, and a window is provided on the thermal break bridge that is aligned with and passes through the through hole.

[0020] Furthermore, a mounting piece is provided between the thermally broken bridge and the peripheral component, one side of the mounting piece is fixed to the thermally broken bridge, and the other side of the mounting piece is fixed to the peripheral component.

[0021] In a second aspect, an embodiment of the present application further provides a method for manufacturing a lightweight quick-install wall panel for a concrete frame building, comprising the following steps:

[0022] Inserting the through-holes at both ends of the peripheral member into the aligned through-holes;

[0023] Place the peripheral components into the mold of the wallboard core with the pouring port facing upward; the mold is open on one side and closed on the other sides;

[0024] pouring the sheet material into the mold through the pouring port, and vibrating the side head without the pouring port below to expel bubbles in the sheet material in the mold, thereby forming a dense wallboard core;

[0025] Curing and demoulding are performed to form the wall panel.

[0026] In a third aspect, an embodiment of the present application further provides a concrete frame building wall system, wherein the concrete frame building wall system includes the wall panel and a concrete frame structure, wherein the wall panel is connected to the concrete frame structure via a concrete connector, and the concrete connector includes:

[0027] An L-shaped member, the L-shaped member comprising a first connecting plate and a second connecting plate, one end of the first connecting plate being vertically fixedly connected to one end of the second connecting plate, the second connecting plate being provided with slots corresponding to the plug-ins at both ends of the end face head, the slots extending along the width direction and penetrating along the height direction;

[0028] The plug-in plate is used to be inserted into the socket on the plug-in, and the plug-in plate can be slidably inserted into the slot on the L-shaped member, the upper half of the plug-in plate is located above the slot, and the lower half of the plug-in plate is located below the slot, and the upper half and lower half of the plug-in plate are respectively provided with second mounting holes that match the first mounting holes.

[0029] Furthermore, the specific connection structure of the wall panel connected to the concrete frame structure through the concrete connector is as follows:

[0030] An embedded component is provided in the concrete frame structure, and the embedded component is welded and fixed to the first connecting plate;

[0031] The end face seal at one end of the wall panel is pressed against the first connecting plate and the second connecting plate, and the plug plates are respectively inserted into the corresponding sockets on the plug-ins. The first mounting hole on the plug-in is aligned with and penetrates the second mounting hole on the plug plate. Bolts pass through the first mounting hole and the second mounting hole, and the wall panel is tightened to the concrete connector through nuts, thereby fixing the wall panel to the concrete frame structure.

[0032] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:

[0033] 1. The wall panel described in the embodiment of the present application includes a wall panel core and peripheral components, and the peripheral components include an end head and a side head. By arranging an inner channel in the wall panel core, the weight of the wall panel core is reduced. At the same time, the inner channel can be used to pass electrical wires, thereby reducing the amount of wire troughs. By arranging perforations on the end head that are aligned with and pass through the openings at both ends of the inner channel and are used to pass through the built-in pipe, the inner channel can be easily formed when pouring the wall panel core. By arranging a pouring port on the side head on one side, it is convenient to pour materials when pouring the outer wall, thereby making the construction of the outer wall simple and convenient, solving the technical problems of heavy wall panels, complicated production and large amount of wire troughs in the prior art, and achieving the beneficial effects of further reducing the weight of the wall panel, simple production, small amount of wire troughs and fast construction.

[0034] 2. The embodiment of the present application can save materials by providing the inner channel. At the same time, wires or pipes can be passed through the inner channel, thereby making the wall panel easy to install and use.

[0035] 3. The embodiment of the present application solves the problem of the existing exterior wall being soft and fragile by adding peripheral components around the wall panel core. The strength of the exterior wall thus manufactured is greatly improved, making it suitable for construction conditions with high strength requirements.

[0036] 4. The embodiment of the present application provides a lightweight quick-install wall panel for concrete frame buildings, which has male and female tongue-and-groove joints on both sides. The two adjacent wall panels are snap-fitted together through the male and female tongue-and-groove joints, which not only realizes the positioning connection of the wall panels but also enhances the torsional strength of the wall.

[0037] 5. The embodiment of the present application provides a lightweight quick-install wall panel for concrete frame buildings, which can be pre-fabricated in modular form and can be assembled and connected at the construction site. By providing a plug-in that can be connected to the concrete frame structure, the assembly is quick and convenient, and it is suitable for rapid industrialized dry construction, which greatly reduces labor costs, meets the requirements of fast, precise and efficient construction, promotes the process of building industrialization, and has broad application prospects.

[0038] 6. The embodiment of the present application provides a lightweight quick-install wall panel for concrete frame buildings. After installation and use, it can be dismantled and reused without generating construction waste, thus saving resources and meeting the requirements of green environmental protection and civilized construction advocated by modern society.

[0039] 7. The example of the present application sets a thermal break on the peripheral component, and separates the peripheral component along the thickness direction of the wall panel core to block the heat conduction between indoor and outdoor, prevent the formation of condensation water, and thus prevent the wall from being damaged by condensation water. It solves the technical problem in the prior art that condensation water is formed on the metal exterior wall due to the temperature difference between indoor and outdoor, thereby damaging the wall, and achieves the technical effect of preventing the wall from being damaged by condensation water and extending the service life of the wall.

[0040] 8. The disconnection port described in the example of the present application disconnects the peripheral components along the thickness direction, thereby preventing heat transfer between indoor and outdoor areas; the thermal bridge is filled in the disconnection port, thereby further preventing heat transfer between indoor and outdoor areas, thereby preventing condensation water from forming on metal parts inside the wall to damage the wall.

[0041] 9. The thermally-insulated bridge described in the example of the present application is arranged in the middle of the peripheral component along the thickness direction, the pouring port is located on one side of the thermally-insulated bridge, and a window is provided on the thermally-insulated bridge that is aligned with and passes through the perforation, so that the thermally-insulated bridge does not block the pouring port and the perforation.

[0042] 10. One side of the mounting piece described in the example of the present application is provided with a second card slot that can be snap-fitted with the second card strip, and the other side of the mounting piece is a plane that fits with the groove wall of the groove. The mounting piece enables the peripheral components to be directly adapted to the finished thermal break bridges on the market, thereby saving production costs.

[0043] 11. The manufacturing process of the wall panels described in the embodiments of the present application is simple, fast, convenient and efficient.

[0044] 12. The concrete frame building wall system provided in the embodiment of the present application can quickly install and fix the wall panels on the concrete frame structure by providing concrete connectors that are compatible with the plug-in and can fix the wall panels on the concrete frame structure, thereby realizing rapid installation of the wall panels at the construction site, and the formed concrete frame structure wall is firm and reliable and has good thermal insulation performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] Figure 1 This is a schematic structural diagram of peripheral components of a lightweight quick-install wall panel for a concrete frame building provided in Example 1;

[0046] Figure 2 This is an exploded view of the structure of peripheral components of a lightweight quick-install wall panel for a concrete frame building provided in Example 1;

[0047] Figure 3 This is a side view of a lightweight quick-install wall panel for concrete frame buildings provided in Example 1. Figure 1 ;

[0048] Figure 4 This is a front view of a lightweight quick-install wall panel for a concrete frame building provided in Example 1;

[0049] Figure 5 This is a side view of a lightweight quick-install wall panel for concrete frame buildings provided in Example 1. Figure 2 ;

[0050] Figure 6 This is a rear view of a lightweight quick-install wall panel for a concrete frame building provided in Example 1;

[0051] Figure 7 is a cross-sectional view of the side head on one side (left side) of the wall panel in Example 1;

[0052] Figure 8 is a cross-sectional view of the side head on the other side (right side) of the wall panel in Example 1;

[0053] Figure 9 This is a schematic diagram of the inner side structure of the side head on one side (left side) of the wall panel in Example 1;

[0054] Figure 10 This is a side view of the side head on one side (left side) of the wall panel in Example 1;

[0055] Figure 11 This is an expanded view of the side head on one side (left side) of the wall panel in Example 1;

[0056] Figure 12 1 is a schematic diagram of the inner side structure of the side head on the other side (right side) of the wall panel in Example 1;

[0057] Figure 13 is a side view of the side head on the other side (right side) of the wall panel in Example 1;

[0058] Figure 14 This is an expanded view of the side head on the other side (right side) of the wall panel in Example 1;

[0059] Figure 15 This is a schematic structural diagram of one of the end heads (top) of the wall panel in Example 1;

[0060] Figure 16 is a cross-sectional view of one of the end heads (top) of the wall panel in Example 1;

[0061] Figure 17 is a cross-sectional view of one of the end heads (top) of the wall panel in Example 1;

[0062] Figure 18 is a cross-sectional view of another end face head (bottom) of the wall panel in Example 1;

[0063] Figure 19 is a top view of one of the end heads (top) of the wall panel in Example 1;

[0064] Figure 20 is a side view of one of the end heads (top) of the wall panel in Example 1;

[0065] Figure 21 This is an expanded view of one of the end heads (top) of the wall panel in Example 1;

[0066] Figure 22 is a bottom view of another end face head (bottom) of the wall panel in Example 1;

[0067] Figure 23 is a side view of another end face head (bottom) of the wall panel in Example 1;

[0068] Figure 24 is an expanded view of another end face head (bottom) of the wall panel in Example 1;

[0069] Figure 25 This is a schematic structural diagram of peripheral components of a lightweight, quick-install wall panel for a concrete frame building provided in Example 2;

[0070] Figure 26 This is an exploded view of the structure of peripheral components of a lightweight quick-install wall panel for a concrete frame building provided in Example 2;

[0071] Figure 27 This is a top view of a lightweight quick-install wall panel for a concrete frame building provided in Example 2;

[0072] Figure 28 is a cross-sectional view of a lightweight quick-install wall panel for a concrete frame building provided in Example 2;

[0073] Figure 29 It is a structural schematic diagram of the broken bridge of the wall panel in the second embodiment;

[0074] Figure 30 This is an exploded view of the structure of the broken bridge of the wall panel in Example 2;

[0075] Figure 31 This is a schematic diagram of the coordination structure between the thermal bridge of the wall panel and the peripheral components in the second embodiment;

[0076] Figure 32 is a side view of the wall panel in the second embodiment along the width direction;

[0077] Figure 33 This is a schematic diagram of the structure of the broken bridge of the wall panel in Example 2 Figure 1 ;

[0078] Figure 34 This is a schematic diagram of the structure of the broken bridge of the wall panel in Example 2 Figure 2 ;

[0079] Figure 35 This is a partial schematic diagram of the concrete frame building wall system provided in Example 4;

[0080] Figure 36 is a schematic structural diagram of the concrete connector in the fourth embodiment;

[0081] Figure 37 is a top view of the concrete connector in Example 4;

[0082] Figure 38 This is a schematic diagram of a specific connection structure in which a wall panel (without a thermal break) provided in the fourth embodiment is connected to a concrete frame structure via concrete connectors;

[0083] Figure 39 This is a schematic diagram of a specific connection structure in which a wall panel (provided with a thermal break) provided in the fourth embodiment is connected to a concrete frame structure via concrete connectors. DETAILED DESCRIPTION

[0084] The embodiments of the present application provide a lightweight quick-install wall panel for concrete frame buildings and a method for manufacturing the same, thereby solving the technical problems in the prior art of heavy exterior wall panels, complicated manufacturing, and a large number of wire grooves.

[0085] The technical solution in the embodiment of the present application is to solve the above-mentioned crosstalk problem. The overall idea is as follows: by setting a wall panel core and peripheral components, the peripheral components include end heads and side heads, and by setting an inner channel in the wall panel core, the weight of the wall panel core is reduced, and the inner channel can be used to pass wires, thereby reducing the amount of wire trough grooving; by setting a through hole on the end head that is aligned with and penetrates the openings at both ends of the inner channel and is used to pass the built-in pipe, the inner channel can be easily formed when pouring the wall panel core; by setting a pouring port on the side head on one side, This makes it convenient to pour materials when casting the exterior wall, solves the technical problems of the existing technology that the exterior wall panels are heavy, the production is cumbersome, and the number of wire grooves is large, and achieves the beneficial effect of further reducing the weight of the exterior wall panels and making the construction simple and quick; in addition, by arranging a thermal break bridge on the peripheral components, the metal peripheral components are separated along the thickness direction of the wall panel core to block the heat conduction between indoor and outdoor, thereby preventing the wall from being damaged by condensation water, solving the cold bridge problem that may occur in the metal exterior wall components in the existing technology, and achieving the technical effect of preventing the wall from being damaged by condensation water and extending the service life of the wall.

[0086] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods. Example

[0087] Figures 1 to 6 This is a structural diagram, exploded view, and side view of the peripheral components of a lightweight quick-install wall panel for a concrete frame building provided in this embodiment. Figure 1 , front view, side view Figure 2 , rear view, such as Figures 1 to 6 As shown, the wall panel 100 includes a wall panel core 120, a peripheral member 110 and an insert 115 for connecting with a concrete frame structure.

[0088] In the embodiment of the present application, when a wall is formed by wall panels 100, the direction parallel to the height direction of the wall is defined as the height direction of the wall panel 100, the direction parallel to the width direction of the wall is defined as the width direction of the wall panel 100, and the direction parallel to the thickness direction of the wall is defined as the thickness direction of the wall panel 100.

[0089] An inner channel is provided in the wall panel core 120 , and the inner channel extends along the height direction of the wall panel core 120 and passes through.

[0090] In this example, the wall panel 100 is an exterior wall panel.

[0091] Furthermore, the wall panel core 120 is provided with a plurality of inner channels spaced apart along the width of the wall panel core 120, and the inner channels are parallel to each other. Specifically, the inner channels can reduce the weight of the wall panel core 120 and save materials. At the same time, the inner channels can be used to pass wires or pipes, thereby making the wall panel 100 easy to install and use.

[0092] The peripheral member 110 surrounds and is fixed around the wallboard core 120. The peripheral member 110 includes end caps 111 located at both ends of the wallboard core 120 in the height direction, and side caps 112 located at both ends of the wallboard core 120 in the width direction. The end caps 111 are provided with through-holes 113 that align with and pass through the openings at both ends of the internal channel. One side cap 112 is provided with a pouring port 114 that communicates with the wallboard core 120.

[0093] Specifically, when casting the wallboard core 120, the outer member 110 is placed into the mold with the pouring port 114 facing upward. An internal tube (PVC tube) is inserted vertically into the corresponding perforation 113. The sheet material is poured into the inner mold through the pouring port 114. After curing and demolding, an internal channel is formed at the internal tube, thereby forming the hollow wallboard 100. The pouring port 114 facilitates the pouring of material during the casting of the wallboard 100, and the perforations 113 facilitate the formation of the internal channel during the casting of the wallboard core 120, thereby greatly facilitating the production of the lightweight wallboard core 120.

[0094] like Figure 1 、 2 As shown in FIG. 4 , the plug-ins 115 are respectively provided at the four corners of the peripheral member 110 . By providing concrete connectors 200 matching the plug-ins 115 , the wall panel 100 can be fixed to the concrete frame structure 300 .

[0095] Further, such as Figure 1 、 2 As shown, the plug 115 is mounted on the end cap 111 and includes a socket 1151 and a receptacle 1152. The two ends of the end cap 111 are recessed along the thickness direction to form the socket 1151. The socket 1151 has an opening on the outside along the height direction for inserting the concrete connector 200 into the socket 1151. A first mounting hole is provided on the base of the socket 1151. The receptacle 1152 is located on the outer end face of the end cap 111 along the height direction, extending through the end face and aligned with the socket 1151 along the thickness direction.

[0096] Specifically, the socket 1151 is in the shape of a rectangular groove, and two first mounting holes are provided at the bottom of the rectangular groove, and the line connecting the two first mounting holes is a slant line.

[0097] Figure 7 is a cross-sectional view of the side head on one side (left side) of the wall panel provided in this embodiment. Figure 8 is a cross-sectional view of the side head on the other side (right side) of the wall panel provided in this embodiment. Figure 9 、 10 11 are respectively a schematic diagram of the inner side structure of the side head on one side (left side) of the wall panel provided in this embodiment, a side view and an expanded view, Figure 12 、 13 14 are respectively a schematic diagram of the inner side structure, a side view and an expanded view of the side head on the other side (right side) of the wall panel provided by this embodiment.

[0098] like Figures 7 to 14 As shown, the side head 112 is the first C purlin, which includes a first plate body 1121 and a second plate body 1123 vertically connected to the two ends of the first plate body 1121. The first plate body 1121 and the second plate bodies 1123 at both ends form a first covering buckle groove that can be covered on the side of the wall panel core 120, and the groove of the covering buckle groove is bent inward to form a first buckle plate 1122 that can be embedded and fixed in the wall panel core 120, and the first buckle plate 1122 is vertically connected to the second plate body 1123.

[0099] Furthermore, at least one side of the wall panel 100 is provided with a male tongue-and-groove 116 or a female tongue-and-groove 117. The male tongue-and-groove 116 or the female tongue-and-groove 117 is disposed on the outer surface of the side end cap 112, and the male tongue-and-groove 116 and the female tongue-and-groove 117 are snap-fitted. Specifically, the male tongue-and-groove 116 and the female tongue-and-groove 117 are respectively disposed in the center of the outer surface of the side end cap 112. The male and female tongue-and-groove 117 are matched concave and convex structures. Two adjacent wall panels 100 snap-fit ​​together through the male and female tongue-and-groove 116, and the two wall panels are fixed at the connected male and female tongue-and-groove 117 by screws. This not only achieves the positioning connection of the wall panels, but also enhances the torsional strength of the wall.

[0100] Figure 15 This is a schematic structural diagram of one of the end heads (top) of the wall panel provided in this embodiment. Figure 16 is a cross-sectional view of one end face head 111 (top) of the wall panel 100 provided in this embodiment. Figure 17 is a cross-sectional view of one of the end heads (top) of the wall panel provided in this embodiment. Figure 18 is a cross-sectional view of another end face seal 111 (bottom) of the wall panel 100 provided in this embodiment. Figure 19 、 20 21 are respectively a top view, a side view, and an expanded view of one end face head (top) of the wall panel provided in this embodiment. Figure 22 、 23 24 are respectively a top view, a side view, and an expanded view of another end face head (bottom) of the wall panel provided in this embodiment.

[0101] like Figures 15 to 24 As shown, the end face head 111 is the second C purlin, and the second C purlin includes a third plate body 1111 and a fourth plate body 1112 vertically connected to the two ends of the third plate body 1111. The third plate body 1111 and the fourth plate bodies 1112 at both ends form a second covering buckle groove that can be covered on the end face of the wall panel core 120, and the groove of the covering buckle groove is bent inward to form a second buckle plate 1113 that can be embedded and fixed in the wall panel core 120, and the second buckle plate 1113 is vertically connected to the fourth plate body 1112.

[0102] Specifically, such as Figure 17 、 18 As shown, the second C-purlin has a bevel 1114 (top end cap) and a bevel 1115 (bottom end cap) adapted to the first C-purlin. The ends of the bevels 1114 and 1115 are connected to the third plate 1111 and the fourth plate 1112 respectively.

[0103] The technical solution in the first embodiment of the present application has at least the following technical effects or advantages:

[0104] 1. The wall panel includes a wall panel core 120 and a peripheral component 110. The peripheral component 110 includes an end head 111 and a side head 112. By arranging an inner channel in the wall panel core 120, the weight of the wall panel core 120 is reduced. At the same time, the inner channel can be used to pass electrical wires, thereby reducing the amount of wire troughs to be cut. By arranging through-holes 113 on the end head 111 that are aligned with and pass through the openings at both ends of the inner channel and are used to pass through the built-in pipe, the inner channel can be easily formed when pouring the wall panel core 120. By arranging a pouring port 114 on one side of the side head 112, it is convenient to pour materials when pouring the wall panel 100, thereby making the wall panel 100 simple and convenient to construct, solving the technical problems of heavy wall panels, complicated production and large amount of wire troughs in the prior art, and achieving the beneficial effects of further reducing the weight of the wall panel and simple and quick construction.

[0105] 2. By setting up the inner channel, materials can be saved.

[0106] 3. By adding peripheral components 110 around the wall panel core 120, the problem of the existing outer wall being soft and fragile is solved. The strength of the outer wall is greatly improved, and it is suitable for construction conditions with high strength requirements.

[0107] 4. By setting male and female tongue and groove on the side heads 112 on both sides of the wall panel, the two adjacent wall panels are snap-fitted through the male and female tongue and groove, and the two wall panels are fixed at the connected male and female tongue and groove by screws, which not only can realize the positioning connection of the wall panels, but also can enhance the torsional strength of the wall.

[0108] 5. The wall panels can be prefabricated in modular form and can be assembled and connected at the construction site. By providing a plug-in 115 that can be connected to the concrete frame structure, the assembly is quick and convenient, which is suitable for rapid industrialized dry construction, greatly reducing labor costs, meeting the requirements of rapid, precise and efficient construction, promoting the process of building industrialization, and having broad application prospects.

[0109] 6. After the wall panels are installed and used, they can be dismantled and reused, which will not generate construction waste, save resources, and meet the requirements of green environmental protection and civilized construction advocated by modern society. Example

[0110] The difference between this embodiment and the first embodiment is that the wall panel 100 is further provided with a thermal break bridge 130 .

[0111] Figure 25 This is a schematic structural diagram of the peripheral components of a lightweight quick-install wall panel for a concrete frame building provided in this embodiment. Figure 26 This is an exploded view of the structure of the peripheral components of a lightweight quick-install wall panel for a concrete frame building provided in this embodiment. Figure 27This is a top view of a lightweight quick-install wall panel for concrete frame buildings provided in this embodiment. Figure 28 This is a cross-sectional view of a lightweight quick-install wall panel for concrete frame buildings provided in this embodiment. Figures 25-28 As shown, the thermal break bridge 130 surrounds the wall panel core 120 , and the thermal break bridge 130 is embedded in the peripheral component 110 to separate the peripheral component 110 along the thickness direction of the wall panel core 120 .

[0112] In the prior art, when there is a certain temperature difference between indoors and outdoors, the cold or heat outside is conducted into the room through the metal exterior wall components, forming condensation (cold bridges) at the junctions between the exterior wall components and the wall. The condensation can then permeate the wall, causing chronic damage. This destructive effect is particularly pronounced in areas with large annual temperature differences (such as northern regions). This embodiment provides a thermal break on the peripheral component 110, separating the metal peripheral component 110 along the thickness of the wall panel core 120 to block heat conduction between indoors and outdoors, thereby preventing damage to the wall from condensation. This solves the cold bridge problem that can occur with metal exterior wall components in the prior art, achieving the technical effect of preventing damage to the wall from condensation and extending the wall's service life.

[0113] Figure 29 This is a schematic structural diagram of the broken bridge of the wall panel provided in this embodiment. Figure 30 This is an exploded view of the broken bridge structure of the wall panel provided in this embodiment. Figure 29 、 30 As shown, the thermal bridge 130 includes a heat resistor 131 located in the middle, and matching bodies 132 are provided on both sides of the heat resistor 131 along the thickness direction of the wallboard core, and the heat resistor 131 and the matching bodies 132 are engaged with each other in a concave-convex snap fit.

[0114] Specifically, the heat resistor 131 is a high-strength heat-resistant organic material, the matching body 132 is an aluminum alloy strip, two first clips are provided on the heat resistor 131, and two first slots are provided on the matching body 132. The slot opening of the first slot is wider than the bottom of the slot, and the first clips and the first slot openings are matched.

[0115] Figure 31 Schematic diagram of the coordination structure of the wall panel's broken bridge and the peripheral component 110 provided in this embodiment, as shown in FIG. Figure 31 As shown, the middle of the peripheral component 110 is recessed toward the center of the wall panel core 120 to form a groove 118, and a disconnection opening 119 is opened in the middle of the bottom of the groove 118 to disconnect the peripheral component 110 along the thickness direction; the broken bridge 130 is embedded in the groove 118, and one side of the broken bridge 130 along the width direction abuts against the bottom of the groove 118, and the two sides of the broken bridge 130 along the thickness direction are fixed to the side walls of the groove 118 by fixing members 150.

[0116] Specifically, the disconnection opening 119 disconnects the outer component 110 along the thickness direction, preventing heat transfer between indoor and outdoor; the broken bridge 130 is filled in the disconnection opening 119, further preventing heat transfer between indoor and outdoor, thereby preventing the metal parts in the wall from forming condensation water that damages the wall due to the cold bridge problem.

[0117] Furthermore, the fixing member 150 is a third bolt.

[0118] like Figures 29-31 As shown, the outer side of the thermal bridge 130 has a second retaining strip, and a mounting member 140 is provided between the thermal bridge 130 and the groove 118. One side of the mounting member 140 has a second retaining groove that snaps into engagement with the second retaining strip, while the other side of the mounting member 140 is a flat surface that mates with the wall of the groove 118. Specifically, the design of the mounting member 140 allows the peripheral component 110 to directly utilize a pre-made thermal bridge 130 on the market, thus saving production costs.

[0119] Figure 32 : is a side view of the wall panel for concrete frame structure building provided by this embodiment along the width direction, as shown in FIG. Figure 32 As shown, the broken bridge 130 is arranged in the middle of the peripheral component 110 in the thickness direction, and the pouring port 114 is located on one side of the broken bridge 130; Figure 25 、 26 As shown, a window is provided on the thermal bridge 130 that is aligned with and passes through the through hole 113 , so that the thermal bridge 130 does not block the pouring port 114 and the through hole 113 .

[0120] Figure 33 This is a schematic diagram of the structure of the broken bridge of the wall panel used for the concrete frame structure building provided in this embodiment. Figure 1 , Figure 34 This is a schematic diagram of the structure of the broken bridge of the wall panel used for the concrete frame structure building provided in this embodiment. Figure 2 ,like Figure 33 、 34 As shown, the male tongue-and-groove 116 and the female tongue-and-groove 117 are respectively provided on the broken bridge 130 on both sides.

[0121] The other implementations of this embodiment are the same as those of the first embodiment.

[0122] The technical solutions in the above embodiments of the present application also have at least the following technical effects or advantages:

[0123] 1. By providing a thermal break bridge on the peripheral component 110, the peripheral component 110 is separated along the thickness direction of the wall panel core 120 to block the heat conduction between indoor and outdoor, prevent the formation of condensation water, and thus prevent the wall from being damaged by condensation water. This solves the technical problem in the prior art that condensation water is formed on the metal exterior wall due to the temperature difference between indoor and outdoor, thereby damaging the wall. This achieves the technical effect of preventing the wall from being damaged by condensation water and extending the service life of the wall.

[0124] 2. The disconnection opening 119 disconnects the outer component 110 along the thickness direction, preventing heat transfer between indoor and outdoor. The thermal bridge 130 is filled in the disconnection opening 119 to further prevent heat transfer between indoor and outdoor, thereby preventing the metal parts in the wall from forming condensation water to damage the wall.

[0125] 3. The thermal bridge 130 is set in the middle of the peripheral component 110 along the thickness direction, the pouring port 114 is located on one side of the thermal bridge 130, and a window is opened on the thermal bridge 130 that is aligned with and passes through the through hole 113, so that the thermal bridge 130 does not block the pouring port 114 and the through hole 113.

[0126] 4. One side of the mounting piece is provided with a second card slot that can be snap-fitted with the second card strip, and the other side of the mounting piece is a flat surface that fits with the groove wall of the groove. The mounting piece allows the peripheral component 110 to be directly adapted to the finished thermal break 130 on the market, thereby saving production costs.

[0127] The various variations and specific examples of a lightweight quick-install wall panel for a concrete frame building in the aforementioned embodiment are also applicable to a lightweight quick-install wall panel for a concrete frame building in this embodiment. Through the aforementioned detailed description of a lightweight quick-install wall panel for a concrete frame building, those skilled in the art can clearly know a lightweight quick-install wall panel for a concrete frame building in this embodiment, so for the sake of brevity of the specification, it will not be described in detail here. Example

[0128] Based on the same inventive concept as the lightweight quick-install wall panel for concrete frame buildings in the aforementioned embodiment, the present invention also provides a method for manufacturing a lightweight quick-install wall panel for concrete frame buildings, comprising the following steps:

[0129] Step 1: Insert an internal tube into a pair of through holes 113 aligned at both ends of the peripheral member 110;

[0130] Step 2: Place the peripheral component 110 into the mold of the wallboard core 120 with the pouring port 114 facing upwards; the mold is open on one side and closed on the other sides;

[0131] Step 3: Pour the sheet material into the mold through the pouring port 114 and vibrate the side head 112 below which the pouring port 114 is not provided to expel air bubbles in the sheet material in the mold, thereby forming a dense wallboard core 120;

[0132] Step 4: Curing and demoulding to form the wall panel 100.

[0133] Specifically, the sheet material is an inorganic, lightweight, high-strength silicon compound, which is a composite of carboxymethyl cellulose, polyvinyl alcohol, PVE fiber, sulfoaluminate cement, and a cationic air-entraining agent. The polyvinyl alcohol model is 2488. A vibration device can be provided below the side head 112 without a pouring port 114 to drive the corresponding side head 112 to vibrate.

[0134] The technical solutions in the above embodiments of the present application also have at least the following technical effects or advantages:

[0135] The embodiment of the present application is poured through the pouring port 114, which makes pouring convenient. Through the cooperation of the perforation 113 and the built-in tube, a porous plate can be formed quickly and conveniently. By vibrating under the mold, bubbles in the sheet material in the mold can be discharged to form a dense wall panel core 120 with better quality. The entire process of making the wall panel 100 with low self-weight is simple, fast, convenient and efficient.

[0136] The various variations and specific examples of a lightweight quick-install wall panel for a concrete frame building in the aforementioned embodiment are also applicable to a method for manufacturing a lightweight quick-install wall panel for a concrete frame building in this embodiment. Through the aforementioned detailed description of a lightweight quick-install wall panel for a concrete frame building, those skilled in the art can clearly know the method for manufacturing a lightweight quick-install wall panel for a concrete frame building in this embodiment, so for the sake of brevity of the specification, it will not be described in detail here. Example

[0137] Based on the same inventive concept as the lightweight quick-install wall panels for concrete frame buildings in the aforementioned embodiment, the present invention also provides a concrete frame building wall system constructed with lightweight quick-install wall panels for concrete frame buildings. Figure 35 This is a partial schematic diagram of the concrete frame building wall system provided in this embodiment. Figure 35 The concrete frame building wall system shown includes a concrete frame structure 300 and a plurality of wall panels 100 , and the wall panels 100 are connected to the concrete frame structure 300 via concrete connectors 200 .

[0138] Figure 36 is a structural diagram of the concrete connector 200 provided in this embodiment. Figure 37 is a top view of the concrete connector 200 provided in this embodiment, as shown in FIG. Figure 36、 37 As shown, the concrete connector includes an L-shaped member 210 and an insert plate 220; the L-shaped member 210 includes a first connecting plate and a second connecting plate, one end of the first connecting plate and one end of the second connecting plate are vertically fixedly connected, and the plug-ins 115 at both ends of the corresponding end face head 111 on the second connecting plate are respectively provided with slots 211, and the slots 211 extend along the width direction and penetrate along the height direction.

[0139] The insert plate 220 is inserted into the socket 1152 of the plug 115 and is slidably inserted into the slot 211. In this embodiment, the upper portion of the insert plate 220 is positioned above the slot 211, while the lower portion is positioned below the slot 211. Second mounting holes that mate with the first mounting holes are provided on both the upper and lower halves of the insert plate 220. Specifically, two adjacent wall panels 100 are connected to the insert plate 220 via the second mounting holes, thereby securing the two adjacent wall panels 100.

[0140] Furthermore, the slot length of the slot 211 is greater than the width of the plugboard 220 to allow the plugboard 220 to slide, so that the position of the plugboard 220 can be adjusted during installation to better adapt to specific installation conditions.

[0141] Figure 38 1 is a schematic diagram of a specific connection structure in which a wall panel (without a thermal break bridge 130) provided in this embodiment is connected to a concrete frame structure 300 via a concrete connector. Figure 38 As shown, the specific connection structure of the wall panel 100 connected to the concrete frame structure 300 through the concrete connector 200 is as follows:

[0142] An embedded component 310 is provided in the concrete frame structure 300, and the embedded component 310 is welded and fixed to the first connecting plate; the end face head 111 at one end of the wall panel 100 is pressed against the first connecting plate and the second connecting plate, and the plug-in plates 220 are respectively inserted into the corresponding sockets 1152 on the plug-in 115, and the first mounting hole on the plug-in 115 is aligned with and penetrated by the second mounting hole 221 on the plug-in plate 220, and the bolt passes through the first mounting hole and the second mounting hole 221, and the wall panel 100 is tightened to the concrete connector 200 by the nut, thereby fixing the wall panel 100 to the concrete frame structure 300.

[0143] Furthermore, after the two upper and lower adjacent wall panels 100 are fixed to the concrete frame structure 300 through the concrete connector 200 , the space between the two upper and lower adjacent wall panels 100 is filled with a sealant 160 for waterproofing.

[0144] Furthermore, after the wall panel 100 is fixed to the concrete frame structure 300 through the concrete connector 115, the socket 1151 is filled with the same filler as the wall panel core to smooth the socket 1151 so that it is flush with the outer surface of the end head 111, thereby not affecting the flatness of the exterior facade of the wall panel 100. The exterior facade of the wall panel 100 can be provided with a decorative panel.

[0145] Figure 39 1 is a schematic diagram of a specific connection structure in which a wall panel (with a thermal break bridge 130) provided in this embodiment is connected to a concrete frame structure 300 via a concrete connector 200. Figure 39 As shown, there is a gap between the first mounting hole and the thermal bridge 130 along the width direction, so that the second bolt inserted between the first mounting hole and the second mounting hole 221 avoids the thermal bridge 130 without damaging the thermal bridge 130.

[0146] The technical solutions in the above embodiments of the present application also have at least the following technical effects or advantages:

[0147] The concrete frame building wall system is equipped with a concrete connector 200 that is compatible with the plug-in 115 and can fix the wall panel 100 on the concrete frame structure 300. The wall panel 100 can be quickly installed and fixed on the concrete frame structure 300, thereby achieving rapid installation of the wall panel 100 at the construction site, and the formed concrete frame structure wall is firm and reliable with good thermal insulation performance.

[0148] It should be noted that at the corners, the side surfaces of the wall panels 100 need to be beveled so that adjacent wall panels 100 fit together.

[0149] The various variations and specific examples of the lightweight quick-install wall panels for concrete frame buildings in the aforementioned embodiment are also applicable to a concrete frame building wall system in this embodiment. Through the aforementioned detailed description of a lightweight quick-install wall panel for concrete frame buildings, those skilled in the art can clearly understand a concrete frame building wall system in this embodiment, so for the sake of brevity of the specification, they will not be described in detail here.

[0150] It should be understood that although the terms "first," "second," and the like may be used herein to describe various elements, these elements should not be limited by these terms. These terms are used only to distinguish one element from another. For example, a first element may be referred to as a second element, and similarly, a second element may be referred to as a first element without departing from the scope of the exemplary embodiments.

[0151] The directional terms such as up, down, left, right, front, back, front, back, top, and bottom mentioned or possibly mentioned in this specification are defined relative to the structure shown in the drawings. They are relative concepts and may vary depending on the location and usage of the device. Therefore, these or other directional terms should not be interpreted as restrictive.

[0152] The above description is only a preferred embodiment of the present application and does not limit the present application in any form or substance. It should be pointed out that ordinary technicians in this technical field can make several improvements and supplements without departing from the method of the present application, and these improvements and supplements should also be considered as the scope of protection of the present application. Any equivalent changes, modifications and evolutions made by technicians familiar with this profession without departing from the spirit and scope of the present application by using the technical content disclosed above are all equivalent embodiments of the present application; at the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present application are still within the scope of the technical solution of the present application.

Claims

1. A concrete frame building wall system, characterized in that: The invention comprises a lightweight quick-install wall panel for a concrete frame building, wherein the wall panel comprises: A wall panel core, wherein an inner hole is provided in the wall panel core, and the inner hole extends and penetrates along the height direction of the wall panel core; Peripheral components are enclosed and fixed around the wall panel core, and the peripheral components include end face heads respectively located at both ends of the wall panel core in the height direction and side face heads respectively located at both sides of the wall panel core in the width direction; wherein the end face heads are respectively provided with through holes aligned with and penetrating the openings at both ends of the inner channel, and the side face heads on one side are provided with a pouring port connected to the wall panel core; an insert for connecting to a concrete frame structure, the insert being arranged on the peripheral member; The plug-in is provided at each of the four corners of the peripheral component, and the plug-in is located on the end face head, and the plug-in includes: A socket, wherein the two ends of the end face seal are recessed along the thickness direction of the wallboard core, an opening is provided on the outer side of the socket along the height direction, and a first mounting hole is provided on the base of the socket; A socket, the socket is provided on the outer end surface of the end face seal along the height direction, and the socket is through along the height direction; The concrete frame building wall system comprises a concrete frame structure and the wall panel used for the concrete frame structure building, wherein the wall panel is connected to the concrete frame structure through a concrete connector, and the concrete connector comprises: An L-shaped member, the L-shaped member comprising a first connecting plate and a second connecting plate, one end of the first connecting plate and one end of the second connecting plate being vertically fixedly connected, and the second connecting plate is provided with slots corresponding to the plug-ins at both ends of the end face head, the slots extending in the width direction and penetrating in the height direction; A plug-in plate is used to be inserted into the socket on the plug-in, and the plug-in plate can be slidably inserted into the slot on the L-shaped member, the upper half of the plug-in plate is located above the slot, and the lower half of the plug-in plate is located below the slot, and the upper half and the lower half of the plug-in plate are respectively provided with second mounting holes that match the first mounting holes.

2. A concrete frame building wall system as claimed in claim 1, characterized in that: The side end cap is a first C purlin, which includes a first plate body and second plates vertically connected to the two ends of the first plate body, respectively, the first plate body and the second plates at the two ends enclose a first covering buckle groove that can be covered on the side of the wall panel core body, and the notch of the first covering buckle groove is bent inward to form a first buckle plate that can be embedded and fixed in the wall panel core, and the first buckle plate is vertically connected to the second plate body; The end face head is a second C purlin, and the second C purlin includes a third plate body and a fourth plate body vertically connected to the two ends of the third plate body respectively. The third plate body and the fourth plate bodies at the two ends form a second covering buckle groove that can be covered on the end face of the wall panel core, and the groove of the second covering buckle groove is bent inward to form a second buckle plate that can be embedded and fixed in the wall panel core, and the second buckle plate is vertically connected to the fourth plate body.

3. A concrete frame building wall system as claimed in claim 1 or 2, characterized in that: The wall panel also includes: The broken bridge surrounds the wall panel core and is embedded in the peripheral component to separate the peripheral component along the thickness direction of the wall panel core.

4. A concrete frame building wall system as claimed in claim 3, characterized in that: The middle of the peripheral component is sunken toward the wallboard core to form a groove, and a cut-off opening for cutting the peripheral component along the thickness direction is provided in the middle of the groove bottom; The broken bridge is embedded in the groove, one side of the broken bridge along the width direction abuts against the groove bottom, and both sides of the broken bridge along the thickness direction are fixed on the side walls of the groove.

5. A concrete frame building wall system as claimed in claim 4, characterized in that: The broken bridge is arranged in the middle of the peripheral component along the thickness direction, the pouring port is located on one side of the broken bridge, and a window is provided on the broken bridge which is aligned with and penetrates the through hole.

6. A concrete frame building wall system as claimed in claim 4, characterized in that: A mounting piece is provided between the thermally broken bridge and the peripheral component, one side of the mounting piece is fixed to the thermally broken bridge, and the other side of the mounting piece is fixed to the peripheral component.

7. A concrete frame building wall system as claimed in claim 1, characterized in that: The specific connection structure of the wall panel connected to the concrete frame structure through the concrete connector is as follows: The concrete frame structure is provided with an embedded component, and the embedded component is welded and fixed to the first connecting plate; The end face cap at one end of the wall panel is pressed against the first connecting plate and the second connecting plate, and the plug plates are respectively inserted into the corresponding sockets on the plugs, the first mounting hole on the plugs is aligned with and penetrated by the second mounting hole on the plug plates, the bolts pass through the first mounting hole and the second mounting hole, and the wall panel is tightened to the concrete connector by nuts, thereby fixing the wall panel to the concrete frame structure.

8. A method for manufacturing a lightweight quick-install wallboard for a concrete frame building of a concrete frame building wall system according to any one of claims 1 to 6, characterized in that: The following steps are involved: Inserting the through-holes at both ends of the peripheral member into the aligned through-holes; Put the peripheral components into the mold of the wallboard core with the pouring port facing upwards; The sheet material is poured into the mold through the pouring port, and the side head without the pouring port below is vibrated to discharge the bubbles in the sheet material in the mold, thereby forming a dense wallboard core; Curing and demoulding are performed to form the wall panel.

Images