Double turret press-blow machine

Through the dual turntable design of the dual turntable press and the automatic feeding function of the clamping transfer unit, the existing glass blowing equipment has been solved, and the uniform molding and production efficiency of glassware has been improved.

CN113666615BActive Publication Date: 2025-03-18HUZHOU HESHENG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202110985422.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-08-26
Publication Date
2025-03-18
Estimated Expiration
2041-08-26

AI Technical Summary

Technical Problem

Existing glass press blowing equipment is prone to uneven thickness and wrinkles when forming large vessels, resulting in the product's appearance quality and internal strength not meeting the standards, and the operation is cumbersome.

Method used

A double-turn press blower is adopted, and the forward pressing and blowing process is carried out through the independently operated pressing and blowing unit and the blowing rotating unit. The clamping transfer unit realizes automatic feeding, which simplifies operation.

Benefits of technology

The uniform molding of glassware is achieved, uneven thickness and wrinkles are avoided, the appearance quality and internal strength of the product are improved, the operation process is simplified, and the production cost is reduced.

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Abstract

The present invention provides a double-turntable press-blow machine, comprising: a pressing indexing unit; comprising a first die base mechanism for supporting and limiting a material drop and a turntable for driving the first die base mechanism to perform horizontal rotation; a blowing indexing unit; comprising a second die base mechanism for supporting and limiting a blank, a push rod mechanism for controlling the operation of the second die base mechanism and a turntable for supporting the second die base mechanism and a connecting rod mechanism; the turntable can drive the second die base mechanism and the push rod mechanism to rotate synchronously; a clamping and transferring unit; arranged on a mounting frame, and used for clamping and transferring the blank of the first die base mechanism or the second die base mechanism; the present invention performs a positive pressing and blowing process on the blank through independently operated pressing rotating units and blowing rotating units, breaking the operating process flow of reverse pressing followed by positive blowing on the existing mainstream press-blow method equipment in China; it is easier to mold the blank, and the mouth mold is relatively simple, ensuring that the product has a uniform wall thickness and no wrinkles.
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Description

Technical Field

[0001] The invention relates to the technical field of glass production equipment, in particular to a double-turntable press-blowing machine. Background Art

[0002] The production process of glass generally includes the steps of batch preparation, glass melting, product forming and annealing treatment. Among them, the product forming step is a very important process in the glass production process, and the pressure blowing method is generally used in the product forming step.

[0003] At present, the domestic mainly uses the press-blow process represented by the row machine. This equipment designs the die forming at the bottom of the prototype half mold, and the pressing punch reversely squeezes the material liquid into the shape of the initial blank, that is, it needs to be reversely pressed and then flipped and then forward blown. Although this process can meet the process requirements of most glassware, for heavier and large vessels, it is easy to produce uneven thickness and wrinkles during molding, which makes the product's appearance quality and internal strength fail to meet the requirements, the molding effect is poor and the operation is more cumbersome. Summary of the invention

[0004] In view of the deficiencies existing in the prior art, the present invention provides a double-turntable press-blow machine, which solves the technical problems existing in the prior art of poor molding effect and complicated operation process.

[0005] A double-turret press-blow machine, comprising:

[0006] A pressing and shifting unit; comprising a first die base mechanism for supporting and limiting the droplet and a turntable for driving the first die base mechanism to rotate horizontally;

[0007] The blow molding indexing unit comprises a second die base mechanism for supporting and limiting the blank, a push rod mechanism for controlling the operation of the second die base mechanism, and a rotating table for supporting the second die base mechanism and the push rod mechanism; the rotating table can drive the second die base mechanism and the push rod mechanism to rotate synchronously;

[0008] A fixing unit; comprising a frame for fixing the blowing indexing unit and the pressing indexing unit, and a mounting frame fixed between the blowing indexing unit and the pressing indexing unit; the mounting frame is fixed to the frame;

[0009] The clamping and transferring unit is arranged on the mounting frame and is used for clamping and transferring the blank of the first die base mechanism or the second die base mechanism.

[0010] Furthermore, the first mold base mechanism includes: at least one set of relatively arranged prototype half molds; the prototype half molds are movably arranged on a turntable and move along the turntable until they abut against each other or move away from each other.

[0011] Further, the second die base mechanism comprises: at least one set of relatively arranged forming half-dies;

[0012] The push rod mechanism comprises: an articulated seat and a push rod; the articulated seat is fixed on the corresponding forming half-mold, one end of the push rod is detachably connected to the articulated seat, and the other end is horizontally fixed on the rotating table.

[0013] As a preferred embodiment of the present invention, a top mold assembly is provided between the prototype half mold and the rotating table, and between the molding half mold and the rotating table; the top mold assembly part can vertically extend into the prototype half mold and the molding half mold, or its extending end can be moved to be flush with the bottom of the prototype half mold and the molding half mold.

[0014] Further, the clamping transfer unit includes: a lifting member and a rotating assembly arranged on the lifting member;

[0015] The rotating assembly includes: a rotating bearing, a rotating drive, a stage, a limiting rod, and a clamping member;

[0016] The rotating bearing sleeve is arranged on the lifting member and connected to the rotating drive; the rotating drive is fixedly connected to the limit rod; the limit rod is arranged on the loading platform; the clamping member is arranged on one end of the loading platform away from the lifting member;

[0017] The clamping member is provided with at least one group, including: a clamping block, a movable seat, and a telescopic movable member;

[0018] The clamping blocks are arranged relatively and fixedly connected to the corresponding moving seats; a guide rod for the moving seats to move is arranged in the loading platform; the telescopic moving part is fixed on the loading platform and drives the clamping blocks on the moving seats to move along the guide rod until they are against each other or separated.

[0019] As a preferred solution of the present invention, a die is installed on the clamping block; the die corresponds to the clamping block one by one.

[0020] As a preferred embodiment of the present invention, it also includes: a locking mechanism; the locking mechanism includes: a mounting seat, a first telescopic drive, a connecting rod, a positioning block, and a locking clamp; the mounting seat is fixed on the frame; the first telescopic drive is fixed on one end of the mounting seat away from the frame; the connecting rod is relatively arranged along the first telescopic drive and corresponds to the positioning block and the locking clamp one by one; the connecting rod is rotatably arranged on the mounting seat and is hinged to the power driving end of the first telescopic drive; one end of the relative positioning block is rotatably arranged on the mounting seat and is located at the extension of the central axis of the connecting rod; the other end extends to the locking clamp that is rotatably connected to the connecting rod and is fixedly connected to the matching positioning block; the power output end of the first telescopic drive is fixedly connected to the corresponding connecting rod; when the power output end of the first telescopic drive is contracted or extended, the connecting rod is forced to drive the positioning block to rotate, driving the locking clamps to move closer or farther away from each other.

[0021] As a preferred solution of the present invention, a stamping mechanism is provided on the mounting frame; the stamping mechanism comprises: a stamping assembly and a pressing assembly;

[0022] The punching assembly includes: a first lifting drive, a punch rod, and a fixing member; the first lifting drive is fixed on a mounting frame; the punch rod is fixedly connected to a driving end of the first lifting drive; the fixing member is arranged at an end of the punch rod away from the first lifting drive; a baffle is installed on the fixing member;

[0023] The edge pressing assembly comprises: pressing blocks arranged opposite to each other and a spring arranged between adjacent pressing blocks; one of the pressing blocks is fixedly connected to the baffle; and the other pressing block is arranged toward the pressing transfer unit.

[0024] As a preferred solution of the present invention, a pressure-bearing mechanism is also provided on the frame; the pressure-bearing mechanism is arranged toward the pressing and shifting unit and is located at the same vertical extension as the stamping mechanism; the pressure-bearing mechanism includes: a support rod and a support block; the support rod is fixed on the frame; the support block is fixed on one end of the support rod away from the frame, and a gap is left between the support block and the pressing and shifting unit.

[0025] As a preferred solution of the present invention, an air-cooling blowing mechanism is provided on the mounting frame, and the air-cooling blowing mechanism comprises: a blowing component and an air-cooling component;

[0026] The blowing assembly includes: a blowing drive, a blowing platform, an air supply pipe, a blowing head, and an air blowing switch; the blowing platform is fixed on the mounting frame; one end of the blowing drive is fixed on the blowing platform, and the other end passes through the blowing platform and is connected to the air supply pipe; the air supply pipe is connected to the blowing head; the blowing head is arranged toward the second mold base mechanism; the air blowing switch is arranged at one end of the air supply pipe close to the blowing head;

[0027] Air cooling components: bellows, blowing rod, blowing head; the bellows is fixed on the mounting frame, one end of the blowing rod is connected to the bellows, and the other end is connected to the blowing head; the blowing head is arranged toward the second mold base mechanism.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] 1. The present invention uses an independently operated pressing rotating unit and a blowing rotating unit to perform a positive pressing and blowing process on the blank, breaking the operating process flow of reverse pressing followed by positive blowing on the existing mainstream pressing and blowing equipment in China; it is easier to mold the blank, and the die mold is relatively simple, ensuring that the product wall thickness is uniform and there is no wrinkle;

[0030] 2. Cooperate with the clamping transfer unit to transport the pressed blank to the blowing station, without the need for manual feeding, thus improving product production efficiency, making the structure simpler and easier to operate, thereby reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a front structural schematic diagram of an embodiment of the present invention;

[0032] Figure 2 A top view of an embodiment of the present invention;

[0033] Figure 3 A top view of a blowing indexing unit in an embodiment of the present invention;

[0034] Figure 4 It is a schematic diagram of the main structure of the clamping transfer unit in an embodiment of the present invention;

[0035] Figure 5 It is a schematic diagram of the main structure of the clamping mechanism in an embodiment of the present invention;

[0036] Figure 6 It is a schematic diagram of the main structure of the stamping assembly in an embodiment of the present invention;

[0037] Figure 7 It is a schematic diagram of the main structure of the blowing component in an embodiment of the present invention.

[0038] In the above drawings:

[0039] 1. Fixing unit; 11. Rack; 12. Mounting frame;

[0040] 2. Pressing and shifting unit; 21. First die base mechanism; 211. Prototype half-die; 22. Turntable;

[0041] 3. Blowing indexing unit; 31. Second mold base mechanism; 311. Forming half mold; 32. Push rod mechanism; 321. Articulated seat; 322. Push rod; 33. Rotating table;

[0042] 4. Clamping and transfer unit;

[0043] 41. Lifting parts;

[0044] 42, rotating assembly; 421, rotating bearing; 422, rotating drive; 423, loading platform; 4231, guide rod; 424, limit rod; 43, clamping member; 431, clamping block; 432 moving seat; 433, telescopic moving member;

[0045] 5. Mouth mold;

[0046] 6. clamping mechanism; 61. mounting seat; 62. first telescopic drive; 63. connecting rod; 64. positioning block; 65. locking pliers;

[0047] 7. Stamping mechanism;

[0048] 71, punching assembly; 711, first lifting drive; 712, punch rod; 713, fixing member; 714, baffle;

[0049] 72, edge pressing assembly; 721, pressing block; 722, spring;

[0050] 8. pressure-bearing mechanism; 81. support rod; 82. support block;

[0051] 9. Air-cooled blowing mechanism;

[0052] 91. Blowing assembly; 911. Blowing drive; 912. Blowing platform; 913. Air supply pipe; 914. Blowing head; 915. Blowing switch;

[0053] 92, air cooling assembly; 921, bellows; 922, blowing rod; 923, blowing head;

[0054] 10. Top mold assembly. DETAILED DESCRIPTION

[0055] The technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0056] like Figure 1 As shown, a double-turret press-blow machine comprises:

[0057] A pressing indexing unit 2; a first die base mechanism 21 for accommodating a droplet and a turntable 22 for driving the first die base mechanism 21 to rotate horizontally are arranged on the turntable 22, wherein the turntable 22 is rotated by a reducer connected to an external power supply at the bottom, thereby continuously adjusting the position of the first die base mechanism 21 relative to the station on the frame 11;

[0058] like Figure 1 , 3 As shown, the blow molding indexing unit 3 comprises a second die base mechanism 31 for supporting and limiting the blank, a push rod mechanism 32 for controlling the operation of the second die base mechanism 31, and a rotating table 33 for supporting the second die base mechanism 31 and the push rod mechanism 32; the rotating table 33 can drive the second die base mechanism 31 and the push rod mechanism 32 to rotate synchronously, wherein the setting structure of the rotating table 33 is consistent with the operation mode of the above-mentioned rotating table 22, and the rotation speed between the two can be manually controlled and adjusted separately;

[0059] like Figure 1 , 2 As shown, the fixing unit 1 is used to support the entire device of the present invention, which includes: a frame 11 and a mounting frame 12 arranged on the frame 11, wherein the mounting frame 12 is fixed on the frame 11 in a door frame shape to facilitate loading of other mechanical equipment;

[0060] like Figure 1 As shown, the clamping and transferring unit 4 is arranged on the mounting frame 12 and is vertically oriented, and is used to clamp and transfer the blank of the first mold base mechanism 21 or the second mold base mechanism 31, and separate the blank from the first mold base mechanism 21 or the second mold base mechanism 31 by rotation; or place the blank in the first mold base mechanism 21 or the second mold base mechanism 31.

[0061] like Figure 1 , 2 As shown, the first mold base mechanism 21 includes: at least one group of relatively arranged prototype half-molds 211; the prototype half-molds 211 are movably arranged on the turntable 22, and move along the turntable 22 to abut against or move away from each other, that is, the two prototype half-molds 211 move to abut against each other to form a molding cavity with a bottom and no cover for placing material droplets; the movement method adopted may include: the screw rod arranged on the rotating table 33 can be used to cooperate with the mother seat, and the mother seat and the prototype half-mold 211 can be detachably connected to drive the relative prototype half-molds 211 to abut or separate, and can also be operated by a telescopic pump hinged to the prototype half-mold 211.

[0062] like Figure 1 , 3 As shown, the second die base mechanism 31 includes: at least one set of relatively arranged forming half-dies 311, that is, two forming half-dies 311 are combined to form a die for placing the blank, and the die can be connected to the push rod mechanism 32 in a detachable manner such as screw fixing, so as to facilitate the replacement of the die;

[0063] The push rod mechanism 32 includes: an articulated seat 321 and a push rod 322; the articulated seat 321 is fixed on the corresponding forming half mold 311, one end of the push rod 322 is detachably connected to the articulated seat 321, and the other end is horizontally fixed on the rotating table 33; wherein the push rod 322 can use a hydraulic or pneumatic telescopic pump, and is realized by adjusting the telescopic distance of the air pump; and the above-mentioned turntable 22 can also be set to achieve movement in the same way.

[0064] like Figure 1 As shown, a top mold assembly 10 for assisting in material removal is provided between the prototype half mold 211 and the turntable 22, and between the molding half mold 311 and the turntable 33; wherein the top mold assembly 10 selected in the embodiment of the present invention operates as follows: through the turbine box and the worm, when the gear in the turbine box rotates, it drives the worm to do reciprocating lifting motion in the vertical direction, and when the worm extends vertically, it can directly separate the pressed blank from the prototype half mold 211 or the molding half mold 311 to facilitate material removal.

[0065] like Figure 1 , 4 As shown, the clamping transfer unit 4 includes: a lifting member 41 (the present invention uses a screw rod and a cam reducer to realize lifting control) and a rotating assembly 42 arranged on the lifting member 41; the rotating assembly 42 includes: a rotating bearing 421, a rotating drive 422 (a servo motor or a direct brush motor can be selected), a stage 423, a limit rod 424, and a clamping member 43;

[0066] The inner ring of the rotating bearing 421 is fixed on the lifting member 41, and the outer ring is fixedly connected to the rotating drive 422; the rotating drive 422 drives the limit rod to rotate; the rotating output end of the rotating drive 422 is fixedly connected to the limit rod 424, and the limit rod 424 is arranged on the stage 423, and in actual operation, guide rods are arranged on both sides of the stage 423 to reinforce and support the limit rod 424; the clamping member 43 is arranged at the bottom of the stage 423.

[0067] like Figure 4 As shown, the clamping member 43 is provided with at least one group, including: a clamping block 431, a movable seat 432, and a telescopic movable member 433; the clamping blocks 431 are arranged opposite to each other (that is, two clamping blocks 431 are provided) and fixedly connected to the corresponding movable seats 432 (two movable seats 432); a guide rod 4231 for the movable seat 432 to move is provided in the loading platform 423; the telescopic movable member 433 is fixed on the loading platform 423, and drives the clamping block 431 relative to the movable seat 432 to move along the guide rod 4231 to abut or separate, so as to realize the clamping operation.

[0068] In actual operation, the present invention is provided with two groups of clamping members 43 symmetrically arranged on the worktable 423, and is provided with two correspondingly arranged guide rods 4231; the telescopic moving member 433 can be provided with a separately operated straight brush motor to drive the guide rod 4231 provided with a thread to rotate, and one of the clamping blocks 431 is provided with a female seat to move on the guide rod 4231 to make a movement against or separate from the other clamping block 431; or it can be provided with: a telescopic rod, which drives the clamping block 431 to move through the telescopic movement; since the prior art features are relatively simple, the telescopic moving function that can drive the clamping block 431 to operate is all that is required, and it will not be repeated here with the illustrations.

[0069] like Figure 1 , 4 As shown; a coverless and bottomless die 5 is mounted on the clamping block 431; the die 5 corresponds to the clamping block 431 one by one (ie, two sets of die 5 are provided), and it can follow the clamping member 43 to extend into the prototype half mold 211.

[0070] like Figure 5As shown, it also includes: a clamping mechanism 6; the clamping mechanism 6 includes: a mounting seat 61, a first telescopic drive 62, a connecting rod 63, a positioning block 64, and a locking clamp 65; the mounting seat 61 is fixed on the frame 11; the first telescopic drive 62 (a telescopic air pump is selected) is fixed at the top of the mounting seat 61; the connecting rod 63 is relatively arranged along the first telescopic drive 62 (that is, two connecting rods 63 are symmetrically arranged with the first telescopic drive 62 as the midline) and correspond to the positioning block 64 and the locking clamp 65 one by one; the connecting rod 63 is rotatably arranged on the mounting seat 61 and is hinged to the power output end of the first telescopic drive 62; the relative positioning One end of the positioning block 64 is rotatably set on the mounting seat 61 and is located at the extension of the central axis of the connecting rod 63; the other end extends to be rotatably connected to the connecting rod 63, and the positioning block 64 is fixedly connected to the matching locking clamp 65; the power output end of the first telescopic drive 62 is fixedly connected to the corresponding connecting rod 63; when the power output end of the first telescopic drive 62 performs a contraction operation, the connecting rod 63 is forced to retreat and drive the positioning block 64 to rotate, so that the relative locking clamp 65 abuts, and when the power driving end of the first telescopic drive 62 performs an extension operation, the connecting rod 63 is forced to drive the positioning block 64 to rotate, driving the locking clamp 65 to move away from each other.

[0071] like Figure 1 , 6 As shown, the mounting frame 12 is also provided with a punching mechanism 7 for punching the workpiece into a blank; the punching mechanism 7 includes: a punching assembly 71 and a pressing assembly 72;

[0072] The stamping assembly 71 includes: a first lifting drive 711 (hydraulic telescopic), a punch 712, and a fixing member 713; the first lifting drive 711 is fixed on the mounting frame 12; the punch 712 is fixedly connected to the driving end of the first lifting drive 711 to drive the punch 712 to operate; the fixing member 713 is arranged at the end (lower end) of the punch 712 away from the first lifting drive 711; a baffle 714 is installed on the fixing member 713, and in actual operation, a punch can be detachably installed on the baffle 714, and the punch vertically passes through the edge holding assembly 72 to stamp and form the workpiece or the droplet can be stamped and formed through the punch 712 (since the technology is relatively simple, it will not be repeated here and illustrated in the drawings);

[0073] The edge pressing assembly 72 includes: a pressing block 721 arranged opposite to each other up and down and a spring 722 arranged between the upper and lower pressing blocks 721 for adjusting the punching pressure of the punching material; the pressing block 721 located at the top is fixedly connected to the baffle 714; the bottom pressing block 721 is arranged toward the pressing transfer unit 2. During actual operation, the pressing block 721 is provided with an opening for the punch rod 712 or the punch to pass through, so as to facilitate the stamping operation.

[0074] like Figure 1As shown, a pressure-bearing mechanism 8 is also provided on the frame 11 at the bottom of the turntable 22; the pressure-bearing mechanism 8 is arranged toward the pressing and shifting unit 2, and is located at the same vertical extension as the stamping mechanism 7, so as to effectively bear the stamping pressure; the pressure-bearing mechanism 8 includes: a support rod 81 and a support block 82; the support rod 81 is fixed on the frame 11; the support block 82 is fixed on the top of the support rod 81, and a gap is left between the support block 82 and the pressing and shifting unit 2; in actual operation, the support rod 81 can be set to a liftable mode according to the process requirements and the size of the pressure-bearing force, so as to more effectively resist the stamping pressure.

[0075] like Figure 1 , 2 As shown in 7, an air-cooled blowing mechanism 9 is provided on the mounting frame 12, and the air-cooled blowing mechanism 9 includes: a blowing component 91 and an air-cooling component 92;

[0076] like Figure 7 As shown, the blowing assembly 91 includes: a blowing drive 911 (an air pump is selected), a blowing platform 912, an air supply pipe 913, a blowing head 914, and an air blow switch 915; the blowing platform 912 is fixed on the mounting frame 12; one end of the blowing drive 911 is fixed on the blowing platform 912, and the other end extends downward through the blowing platform 912 to be connected to the air supply pipe 913; the air supply pipe 913 is connected to the blowing head 914; the blowing head 914 is arranged vertically downward toward the second mold base mechanism 31; the air blow switch 915 is arranged at one end of the air supply pipe 913 close to the blowing head 914, that is, close to the lower end, and the connection between the air supply pipe 913 and the air pump is controlled by the air blow switch 915 to control whether the blow molding of the blank is plasticized; and in actual operation, the number of blowing assemblies 91 set is generally not less than two, so as to effectively shape the blow molded workpiece

[0077] like Figure 1 As shown, the air cooling component 92 includes a bellows 921, a blowing rod 922, and a blowing head 923; the bellows 921 is fixed on the mounting frame 12, one end of the blowing rod 922 is connected to the bellows 921, and the other end is connected to the blowing head 923; the blowing head 923 is arranged downward toward the second mold base mechanism 31, so as to perform air cooling operation on the blown product.

[0078] Working principle: For the convenience of explanation, according to the process, the present invention preferably installs four sets of first mold base mechanisms 21 on the pressing turntable 22, and installs six sets of second mold base mechanisms 31 that can be automatically opened and closed on the blowing turntable 22, and then cyclically delivers the pressed mouth mold 5 to the molding half mold 311 accurately through the intermediate clamping transfer unit 4.

[0079] Specifically, when the glass drop is sheared and dripped into the first die base mechanism 21 on the pressing and shifting unit 2, the turntable 22 of the pressing and shifting unit 2 quickly rotates the first die base mechanism 21 containing the drop to the stamping station. At this time, if the clamping and transferring unit 4 drives the mouth die 5 to close and descend into the mold cavity of the prototype half-mold 211, the clamping mechanism 6 clamps the edge of the mouth die 5 to improve the formability of the blank during pressing, and ensures that the half line of the workpiece is relatively small during blowing, which is convenient for the later workpiece processing operation; the stamping mechanism 7 quickly stamps downward, driving the outer wall of the edge pressing component 72 to fit with the mouth die 5, and the punch of the stamping mechanism 7 punches into the prototype half-mold 211 to punch the drop into the prototype blank;

[0080] The locking mechanism 6 releases the mouth mold 5, the clamping transfer unit 4 rises to hang the pressed blank on the mouth mold 5, and rotates it to above the blowing station of the blowing transfer unit 3. The mouth mold 5 rotating device descends to fit the mouth mold 5 with the inner wall of the forming half mold 311, and then the mouth mold 5 is opened, leaving the blank formed by the mouth stamping in the forming half mold 311. Then the mouth mold 5 rotating device rises, and the rotating table 33 rotates the forming half mold 311 to the next blowing station.

[0081] The blowing assembly 91 is running, the blowing head 914 descends to press the mouth ring of the blank, and compressed air is introduced to blow the product into shape to form the product. After the blowing time is up, the blowing head 914 is retracted, and the molding half mold 311 is rotated to the cooling station in a closed state, and the air cooling assembly 92 fully cools the product with air.

[0082] Then it rotates to the taking-out station, the forming half mold 311 opens automatically, and the product can be taken out from the forming half mold 311 manually or by a robot and placed on a conveyor, or directly into an annealing furnace, so as to complete the process from material unloading to product preparation. Similarly, the press-blow cycle of the product at the next station can be continuously cycled through a double-turntable press-blow machine.

[0083] In actual application, the whole machine integrates the design principles of mechanical, hydraulic, electrical, pneumatic components and other aspects, and relies on industrial computer PLC program to control the continuity and coordination of these actions. It can implement full automatic control of the glassware blow molding process, and transform the original complex and heavy operations of glassware in harsh environments such as high temperature into intelligent operations, which significantly optimizes the working environment and reduces labor intensity; the operation is simple and convenient, and during the operation, the parameters can be set in real time on the touch screen of the control panel according to the production process requirements, ensuring the correct and fast process adjustment process, and realizing the high coordination and unity of mechatronics.

[0084] Improve product quality: As this machine optimizes and integrates the pressure-blowing process of vessels and adds a series of process configurations, it better meets the surface process requirements of glassware, thereby greatly improving the grade of the product, making the wall thickness of the product uniform after pressure-blowing molding, without wrinkles, and the surface glossiness effect is better.

[0085] Reduce investment costs: The double-turntable press-blow machine provided by the present invention integrates a complete set of process configurations to achieve process requirements. It not only combines the common characteristics of a turntable press and a turntable blow-blow machine, but also greatly reduces the investment cost and labor cost of manufacturers through other auxiliary equipment such as a clamping transfer unit.

[0086] Improve production efficiency: At present, the production efficiency of the press-blow method equipment is low. Only by increasing the number of equipment can the output be increased. The double-turntable press-blow design of this machine not only reduces the energy loss in molding, but also has a fast molding speed and high production efficiency, thus achieving significant results in energy saving and material saving.

[0087] The successful development of a double-turntable press-blowing machine has filled the gap in domestic glass machinery and equipment, promoted the development and innovation of domestic glass machinery, improved the production efficiency and quality of domestic glassware, and reduced the cost of production products. It has broad market prospects, and its development and use will not only have rich economic benefits, but also good social benefits.

[0088] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.

Claims

1. A double turret press-blow machine, characterized in that: include: A pressing and shifting unit (2); comprising a first die base mechanism (21) for supporting and limiting the droplet, and a turntable (22) for driving the first die base mechanism (21) to rotate horizontally; The blow molding indexing unit (3) comprises a second die base mechanism (31) for supporting and limiting the blank, a push rod mechanism (32) for controlling the operation of the second die base mechanism (31), and a rotating table (33) for supporting the second die base mechanism (31) and the push rod mechanism (32); the rotating table (33) can drive the second die base mechanism (31) and the push rod mechanism (32) to rotate synchronously; A fixing unit (1); comprising a frame (11) for fixing a blowing transfer unit (3) and a pressing transfer unit (2), and a mounting frame (12) fixed between the blowing transfer unit (3) and the pressing transfer unit (2); the mounting frame (12) is fixed on the frame (11); A clamping and transferring unit (4) is arranged on the mounting frame (12) and is used for clamping and transferring the blank of the first die base mechanism (21) or the second die base mechanism (31).

2. A double turret press-blow machine as claimed in claim 1, characterized in that: The first mold base mechanism (21) comprises: at least one set of relatively arranged prototype half molds (211); the prototype half molds (211) are movably arranged on a turntable (22) and move along the turntable (22) until they abut against each other or move away from each other.

3. A double turret press-blow machine as claimed in claim 2, characterized in that: The second mold base mechanism (31) comprises: at least one set of relatively arranged molding half molds (311); The push rod mechanism (32) comprises: an articulated seat (321) and a push rod (322); the articulated seat (321) is fixed on the corresponding forming half mold (311); one end of the push rod (322) is detachably connected to the articulated seat (321), and the other end is horizontally fixed on the rotating table (33).

4. A double turret press-blow machine as claimed in claim 3, characterized in that: A top mold assembly (10) is provided between the prototype half mold (211) and the rotating table (33), and between the molding half mold (311) and the rotating table (22); a portion of the top mold assembly (10) can vertically extend into the prototype half mold (211) and the molding half mold (311), or its extending end can move to be flush with the bottom of the prototype half mold (211) and the molding half mold (311).

5. A double turret press-blow machine as claimed in claim 1 or 4, characterized in that: The clamping transfer unit (4) comprises: a lifting member (41) and a rotating assembly (42) arranged on the lifting member (41); The rotating assembly (42) comprises: a rotating bearing (421), a rotating drive (422), a loading platform (423), a limiting rod (424), and a clamping member (43); The rotating bearing (421) is sleeved on the lifting member (41) and connected to the rotating drive (422); the rotating drive (422) is fixedly connected to a limiting rod (424); the limiting rod (424) is arranged on the loading platform (423); the clamping member (43) is arranged on an end of the loading platform (423) away from the lifting member (41); The clamping member (43) is provided with at least one group, including: a clamping block (431), a movable seat (432), and a telescopic movable member (433); The clamping blocks (431) are arranged opposite to and fixedly connected to the corresponding moving seats (432); a guide rod (4231) for the moving seats (432) to move is provided in the loading platform (423); the telescopic moving member (433) is fixed on the loading platform (423) and drives the clamping blocks (431) on the moving seats (432) to move along the guide rod (4231) to abut against or separate from each other.

6. A double turret press-blow machine as claimed in claim 5, characterized in that: A mouth die (5) is mounted on the clamping block (431); the mouth die (5) corresponds to the clamping block (431) one by one.

7. A double turret press-blow machine as claimed in claim 1, characterized in that: It also includes: a mold locking mechanism (6); the mold locking mechanism (6) includes: a mounting seat (61), a first telescopic drive (62), a connecting rod (63), a positioning block (64), and a locking clamp (65); The mounting seat (61) is fixed on the frame (11); the first telescopic drive (62) is fixed on an end of the mounting seat (61) away from the frame (11); the connecting rod (63) is arranged along the first telescopic drive (62) and corresponds to the positioning block (64) and the locking clamp (65) one by one; the connecting rod (63) is rotatably arranged on the mounting seat (61) and is hinged to the power driving end of the first telescopic drive (62); one end of the positioning block (64) is rotatably arranged on the mounting seat (61) and is located at the extension of the central axis of the connecting rod (63); the other end extends to be rotatably connected to the connecting rod (63), and the positioning block (64) is fixedly connected to a matching locking clamp (65); the power output end of the first telescopic drive (62) is fixedly connected to the corresponding connecting rod (63); when the power output end of the first telescopic drive (62) is performing a contraction or extension operation, the connecting rod (63) is driven by force to drive the positioning block (64) to rotate, thereby driving the locking clamp (65) to move closer to or farther away from each other.

8. A double turret press-blow machine as claimed in claim 1, characterized in that: The mounting frame (12) is provided with a punching mechanism (7); the punching mechanism (7) comprises: a punching assembly (71) and a side pressing assembly (72); The punching assembly (71) comprises: a first lifting drive (711), a punch rod (712), and a fixing member (713); the first lifting drive (711) is fixed on a mounting frame (12); the punch rod (712) is fixedly connected to a driving end of the first lifting drive (711); the fixing member (713) is arranged at an end of the punch rod (712) away from the first lifting drive (711); a baffle (714) is installed on the fixing member (713); The edge pressing assembly (72) comprises: pressing blocks (721) arranged opposite to each other and a spring (722) arranged between adjacent pressing blocks (721); one of the pressing blocks (721) is fixedly connected to the baffle (714); and the other pressing block (721) is arranged toward the pressing transfer unit (2).

9. A double turret press-blow machine as claimed in claim 8, characterized in that: The frame (11) is also provided with a pressure-bearing mechanism (8); the pressure-bearing mechanism (8) is arranged toward the pressing and shifting unit (2) and is located at the same vertical extension position as the punching mechanism (7); the pressure-bearing mechanism (8) comprises: a support rod (81) and a support block (82); the support rod (81) is fixed on the frame (11); the support block (82) is fixed on one end of the support rod (81) away from the frame (11), and a gap is left between the support block (82) and the pressing and shifting unit (2).

10. A double turret press-blow machine as claimed in claim 9, characterized in that: An air-cooling blowing mechanism (9) is arranged on the mounting frame (12), and the air-cooling blowing mechanism (9) comprises: a blowing component (91) and an air-cooling component (92); The blowing assembly (91) comprises: a blowing drive (911), a blowing platform (912), an air supply pipe (913), a blowing head (914), and a blowing switch (915); The blowing platform (912) is fixed on the mounting frame (12); one end of the blowing drive (911) is fixed on the blowing platform (912), and the other end passes through the blowing platform (912) and is connected to the air supply pipe (913); the air supply pipe (913) is connected to the blowing head (914); the blowing head (914) is arranged toward the second mold base mechanism (31); the blowing switch (915) is arranged at one end of the air supply pipe (913) close to the blowing head (914); The air cooling component (92) comprises a bellows (921), a blowing rod (922), and a blowing head (923); the bellows (921) is fixed on the mounting frame (12); one end of the blowing rod (922) is connected to the bellows (921), and the other end is connected to the blowing head (923); the blowing head (923) is arranged toward the second mold base mechanism (31).

Citation Information

Patent Citations

  • Press blowing machine with double rotary tables

    CN215712575U