A bottom plate device for steel wire armoring machine

Abstract

The present application discloses a bottom plate device for a steel wire armoring machine, which relates to the field of steel wire rope technology, and includes a device base, wherein a driving rotation mechanism and a mobile plate mechanism are arranged on the upper side of the device base, an armoring machine wheel is arranged on the upper side of the driving rotation mechanism, and the armoring machine wheel is provided with a plurality of clamping fixtures with equal arc distribution and used to install the steel wire disc; the mobile plate mechanism is located at one end of the lower side of the armoring machine wheel, and is used to transfer the fixed steel wire disc to the corresponding clamping fixture. The present application drives the steel wire disc to move to the corresponding position of the armoring machine wheel through the mobile plate mechanism, so that the driving rotation mechanism effectively controls the clamping fixture on the armoring machine wheel to be fixed in the set position after rotation, so as to complete the purpose of putting the steel wire disc on the disc, thereby significantly reducing the difficulty of putting the steel wire disc on the disc, and having the effect of effectively improving work efficiency and safety.

Description

Technical Field

[0001] The present application relates to the technical field of steel wire ropes, and in particular to a bottom upper plate device for a steel wire armoring machine. Background Art

[0002] During the manufacturing process of wire rope, tools are needed to achieve efficient winding.

[0003] In the prior art, the steel wire armoring machine has the advantages of high drive speed and high efficiency, and has a gradually increasing demand in the market. However, when the steel wire is put on and off the coil, the auxiliary workers have long hours and high labor intensity, which leads to low efficiency of the steel wire winding and easily causes problems that affect production safety, which needs to be improved. Summary of the invention

[0004] In view of this, the purpose of this application is to provide a bottom coiling device for a steel wire armoring machine, so as to reduce the difficulty of coiling the steel wire coil and improve production efficiency. The specific scheme is as follows:

[0005] A bottom upper disk device for a steel wire armoring machine comprises a device base, a driving rotation mechanism and a moving upper disk mechanism are arranged on the upper side of the device base, an armoring machine rotating wheel is arranged on the upper side of the driving rotation mechanism, and the armoring machine rotating wheel is provided with a plurality of clamping fixtures distributed with equal arcs and used for installing a steel wire disk; the moving upper disk mechanism is located at one end of the lower side of the armoring machine rotating wheel, and is used for transferring the fixed steel wire disk to the corresponding clamping fixture.

[0006] Preferably: the movable upper disk mechanism includes a movable upper disk seat, and the movable upper disk seat is provided with a supporting fixed disk for installing and fixing the wire disk, and a horizontal transmission unit for driving the supporting fixed disk to move toward or away from the armoring machine wheel in the horizontal direction, and a vertical transmission unit for driving the supporting fixed disk to move toward or away from the armoring machine wheel in the vertical direction.

[0007] Preferably: the horizontal transmission unit includes a linear guide rail installed and fixed on the upper side of the movable upper disk seat and a plurality of movable rollers matching the linear guide rail, the movable roller is fixedly connected with a driving movable wheel for driving the movable roller to rotate, and the vertical transmission unit is connected to the movable roller.

[0008] Preferably, the driving moving wheel abuts against the upper side of the movable upper disk seat, so as to drive the movable roller to rotate when the driving moving wheel rotates.

[0009] Preferably: the movable roller is connected to a drag chain fixed on the movable upper disc seat.

[0010] Preferably, the vertical transfer unit is a lifting member.

[0011] Preferably, an installation fixing roller for matching and fixing with the wire disc and two side plate limiters respectively located at two axial ends of the installation fixing roller are arranged on the upper side of the support fixing disc.

[0012] Preferably: the driving rotation mechanism includes a driving rotating seat, both ends of the driving rotating seat are provided with rotating contact brackets, the armoring machine wheel is located between the two rotating contact brackets, and the rotating contact bracket is provided with a driving rotating wheel that abuts against the armoring machine wheel for driving rotation, and the top of the rotating contact bracket is provided with a proximity switch for monitoring the clamping fixture.

[0013] Preferably: end triangular fixings are installed and fixed at both ends of the driving rotating seat, and the end triangular fixings are inserted and fixed with bolts that are abutted and fixed with the corresponding rotating contact brackets; a connecting fixing rod is provided between two adjacent rotating contact brackets, and its two ends are respectively abutted with the corresponding rotating contact brackets, and a plurality of elastic rubber foot pads are provided at the bottom of the driving rotating seat.

[0014] Preferably: a device fixing groove is provided on the upper side of the device base, the movable upper plate mechanism is fixed in the device fixing groove, and the driving rotation mechanism is installed and fixed on the upper end of the device base.

[0015] It can be seen from the above scheme that the present application provides a bottom upper disk device for a steel wire armoring machine, and the bottom upper disk device for a steel wire armoring machine has the following beneficial effects:

[0016] 1. The wire reel is driven to move to the corresponding position of the armouring machine wheel by moving the upper reel mechanism, so that the driving rotation mechanism effectively controls the clamping fixture on the armouring machine wheel to be fixed in the set position after rotation, so as to complete the purpose of putting the wire reel on the reel, thereby significantly reducing the difficulty of putting the wire reel on the reel and effectively improving work efficiency and safety;

[0017] 2. The moving roller is driven by the moving wheel to move under the limitation of the linear guide rail, and the moving direction of the supporting fixed plate is limited by the drag chain, thereby significantly improving the moving stability of the wire plate in the moving upper plate mechanism;

[0018] 3. After the supporting fixed disk is moved to the lower end of the corresponding clamping fixture, the lifting member lifts the fixed wire disk and fixes it with the clamping fixture, thereby effectively reducing the difficulty of transferring and mounting the wire disk, so that the mounting of the wire disk has high stability, high efficiency and safety;

[0019] 4. The armoring machine wheel is driven to rotate by driving the rotating wheel, and the position of the clamping fixture is controlled under the action of the proximity switch, so as to significantly reduce the difficulty of putting the wire reel on the reel after moving the wire reel in cooperation with the moving upper reel mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0021] Figure 1 This is a schematic diagram of the structure of the bottom upper plate device of the steel wire armoring machine disclosed in this application;

[0022] Figure 2 It is a structural schematic diagram of the driving rotation mechanism disclosed in this application;

[0023] Figure 3 This is a schematic structural diagram of the mobile upper plate mechanism disclosed in this application.

[0024] Explanation of the reference numerals: 1. Device base; 11. Device fixing groove; 2. Armoring machine rotating wheel; 3. Clamping fixture; 4. Driving rotating mechanism; 41. Driving rotating seat; 42. Rotating contact bracket; 43. Driving rotating wheel; 44. Proximity switch; 45. End triangular fixing piece; 46. Connecting fixing rod; 47. Elastic rubber foot pad; 5. Moving upper plate mechanism; 51. Moving upper plate seat; 52. Drag chain; 53. Linear guide rail; 54. Supporting fixed plate; 541. Side plate limiter; 55. Installing fixed roller; 56. Lifting piece; 57. Moving roller; 58. Driving moving wheel. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0026] like Figure 1 As shown, a bottom upper disk device of a steel wire armoring machine includes a device base 1. A driving rotation mechanism 4 and a movable upper disk mechanism 5 are arranged on the upper side of the device base 1. Among them, an armoring machine rotating wheel 2 is arranged on the upper side of the driving rotation mechanism 4, and a plurality of clamping fixtures 3 with equal arc distribution and used for installing the steel wire disk are arranged in the armoring machine rotating wheel 2. The driving rotation mechanism 4 has the function of driving the armoring machine rotating wheel 2 to make circumferential rotation while supporting the armoring machine rotating wheel 2.

[0027] It should be noted that the mobile upper disc mechanism 5 is located at one end of the lower side of the armoring machine wheel 2 in the radial direction, and is used to transfer the fixed wire disc to the corresponding clamping fixture 3. At the same time, a device fixing groove 11 is provided on the upper side of the device base 1. The mobile upper disc mechanism 5 is fixed in the device fixing groove 11, and the driving rotation mechanism 4 is installed and fixed at the upper end of the device base 1, so that the height of the mobile upper disc mechanism 5 is lower than the driving rotation mechanism 4, so as to achieve the effect of effectively driving the wire disc to move and cooperating with the clamping fixture 3 in the armoring machine wheel 2.

[0028] like Figure 1 , Figure 2 As shown, a mounting and fixing roller 55 for matching and fixing the wire disc and two side plate limiters 541 respectively located at the axial ends of the mounting and fixing roller 55 are provided on the upper side of the supporting and fixing disc 54. The side plate limiters 541 play an effective role in preventing the wire disc from being separated from the mounting and fixing roller 55, so as to further improve the fixing stability of the wire disc.

[0029] It should be noted that the driving rotating mechanism 4 includes a driving rotating seat 41. Rotating contact brackets 42 are provided at both ends of the driving rotating seat 41 along the length direction. The upper ends of the two rotating contact brackets 42 form an arc shape that is symmetrical and matches the armoring machine wheel 2. Among them, the armoring machine wheel 2 is located between the two rotating contact brackets 42, and a driving rotating wheel 43 is provided on the rotating contact bracket 42 to abut against the armoring machine wheel 2 to drive the armoring machine wheel 2 to rotate. At the same time, a proximity switch 44 for monitoring the clamping fixture 3 is provided at the top of the rotating contact bracket 42, so that when the clamping fixture 3 moves to the set position, the proximity switch 44 obtains a signal and stops the driving rotating wheel 43 from rotating, and keeps the armoring machine wheel 2 stationary, so as to cooperate with the mobile upper disk mechanism 5 to perform the upper disk operation of the wire disk.

[0030] In order to effectively install and fix the rotating contact bracket 42, end triangular fixings 45 are installed and fixed at both ends of the driving rotating seat 41. The end triangular fixings 45 are installed and fixed with the driving rotating seat 41 by bolts, and bolts that are fixed and abutted with the corresponding rotating contact bracket 42 are inserted and fixed on the end triangular fixings 45, and the abutment and fixation of one end of the corresponding rotating contact bracket 42 is realized in turn. At the same time, a connecting fixing rod 46 is provided between two adjacent rotating contact brackets 42, and the two ends are respectively abutted with the corresponding rotating contact bracket 42, so that the connecting fixing rod 46 and the two bolts respectively inserted on the corresponding end triangular fixings 45 cooperate with each other and improve the installation and fixing stability of the two rotating contact brackets 42. At the same time, in order to improve the installation and fixing stability of the driving rotating seat 41, a plurality of elastic rubber foot pads 47 are provided at the bottom of the driving rotating seat 41. The elastic rubber foot pads 47 abut against the upper side of the device base 1 to reduce the vibration amplitude of the driving rotating seat 41.

[0031] like Figure 1 , Figure 3 As shown, the movable upper disc mechanism 5 includes a movable upper disc seat 51. The movable upper disc seat 51 is provided with a support fixing disc 54 for mounting and fixing the wire disc, a horizontal transmission unit for driving the support fixing disc 54 to move toward or away from the armoring machine rotating wheel 2 in the horizontal direction, and a vertical transmission unit for driving the support fixing disc 54 to move toward or away from the armoring machine rotating wheel 2 in the vertical direction.

[0032] It should be noted that the horizontal transmission unit includes a linear guide rail 53 fixedly mounted on the upper side of the movable upper disk seat 51 and a plurality of movable rollers 57 matched with the linear guide rail 53. The movable roller 57 is fixedly connected with a driving movable wheel 58 for driving the movable roller 57 to rotate, and the vertical transmission unit is connected with the movable roller 57. Among them, the driving movable wheel 58 abuts against the upper side of the movable upper disk seat 51 to drive the movable roller 57 to rotate when the driving movable wheel 58 rotates. The driving movable wheel 58 can be gear-shaped, and a straight tooth meshing with the driving movable wheel 58 is provided on the movable upper disk seat 51 to achieve the effect of driving the movable roller 57 to rotate under cooperation. The driving movable wheel 58 can be tire-shaped, and directly abuts against the upper side of the movable upper disk seat 51 to move through friction and its reaction.

[0033] At the same time, a drag chain 52 fixed on the moving upper plate seat 51 is connected to the moving roller 57 to further improve the moving stability of the moving roller 57. And the vertical transmission unit used is a lifting member 56. The lifting member 56 is a linearly driven device, such as a telescopic cylinder, a driving screw, and a sleeve column threadedly connected to the driving screw. In the present application, the lifting member 56 is a telescopic cylinder, so that the telescopic cylinder directly drives the supporting fixed plate 54 to perform a stable lifting movement in the vertical direction when in operation.

[0034] In summary, the present application provides a bottom plate device for a steel wire armoring machine, which drives the steel wire disk to move to the corresponding position of the armoring machine rotating wheel 2 through a mobile plate mechanism 5, so that the driving rotation mechanism 4 effectively controls the clamping fixture 3 on the armoring machine rotating wheel 2 to be fixed in the set position after rotation, so as to complete the purpose of putting the steel wire disk on the disk, thereby significantly reducing the difficulty of putting the steel wire disk on the disk, and effectively improving the work efficiency and safety. At the same time, by driving the moving wheel 58 to drive the moving roller 57 to move under the limitation of the linear guide 53, combined with the limitation of the moving direction of the supporting fixed disk 54 by the drag chain 52, the moving stability of the steel wire disk in the moving plate mechanism 5 is significantly improved; and after the supporting fixed disk 54 is moved to the lower end of the corresponding clamping fixture 3, the lifting member 56 is used to lift and fix the steel wire disk and the clamping fixture 3 to cooperate and fix it, thereby effectively reducing the difficulty of transferring and putting the steel wire disk on the disk, so that the upper disk of the steel wire disk has the effects of high stability, high efficiency and safety. Furthermore, when the driving rotating wheel 43 drives the armoring machine wheel 2 to rotate, and the position of the clamping fixture 3 is controlled by the proximity switch 44, the wire reel is moved in cooperation with the moving upper disk mechanism 5 to achieve the effect of significantly reducing the difficulty of putting the wire reel on the reel.

[0035] The "first", "second", "third", "fourth", etc. (if any) referred to in this application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments described herein can be implemented in an order other than that illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods or devices.

[0036] It should be noted that the descriptions involving "first", "second", etc. in this application are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0037] Specific examples are used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for those skilled in the art, according to the idea of ​​the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. A bottom mounting device for a steel wire armoring machine, characterized in that: The invention comprises a device base (1), wherein a driving rotation mechanism (4) and a movable upper disk mechanism (5) are arranged on the upper side of the device base (1); an armoring machine rotary wheel (2) is arranged on the upper side of the driving rotation mechanism (4); the armoring machine rotary wheel (2) is provided with a plurality of clamping fixtures (3) distributed at equal arc angles and used for mounting a wire drum; the movable upper disk mechanism (5) is located at one end of the lower side of the armoring machine rotary wheel (2) and is used for transferring the fixed wire drum to the corresponding clamping fixture (3); The movable upper disk mechanism (5) comprises a movable upper disk seat (51), wherein the movable upper disk seat (51) is provided with a supporting fixed disk (54) for mounting and fixing a wire disk, a horizontal transmission unit for driving the supporting fixed disk (54) to move toward or away from the armoring machine rotating wheel (2) in a horizontal direction, and a vertical transmission unit for driving the supporting fixed disk (54) to move toward or away from the armoring machine rotating wheel (2) in a vertical direction; The horizontal transmission unit comprises a linear guide rail (53) fixedly mounted on the upper side of the movable upper disk seat (51) and a plurality of movable rollers (57) matched with the linear guide rail (53), the movable rollers (57) are fixedly connected with a driving movable wheel (58) for driving the movable rollers (57) to rotate, and the vertical transmission unit is connected with the movable rollers (57); The upper side of the supporting fixed disk (54) is provided with a mounting fixed roller (55) for matching and fixing with the wire disk, and two side plate limiters (541) respectively located at two axial ends of the mounting fixed roller (55); The driving rotation mechanism (4) comprises a driving rotation seat (41), both ends of the driving rotation seat (41) are provided with a rotating contact bracket (42), the armoring machine rotating wheel (2) is located between the two rotating contact brackets (42), and the rotating contact bracket (42) is provided with a driving rotating wheel (43) that abuts against the armoring machine rotating wheel (2) to drive the rotating wheel (2), and the top end of the rotating contact bracket (42) is provided with a proximity switch (44) for monitoring the clamping fixture (3); The two ends of the driving rotating seat (41) are fixedly mounted with end triangular fixing pieces (45), and the end triangular fixing pieces (45) are plugged and fixed with bolts that are fixedly abutted against the corresponding rotating contact brackets (42); a connecting fixing rod (46) is arranged between two adjacent rotating contact brackets (42), and the two ends of the connecting fixing rod (46) are respectively abutted against the corresponding rotating contact brackets (42), and a plurality of elastic rubber foot pads (47) are arranged at the bottom of the driving rotating seat (41); The driving moving wheel (58) is in contact with the upper side of the movable upper disk seat (51) so as to drive the movable roller (57) to rotate when the driving moving wheel (58) rotates; The movable roller (57) is connected to a drag chain (52) fixed on the movable upper disk seat (51); The vertical transfer unit is a lifting member (56); A device fixing groove (11) is provided on the upper side of the device base (1), the movable upper plate mechanism (5) is fixed in the device fixing groove (11), and the driving rotation mechanism (4) is installed and fixed on the upper end of the device base (1).

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