A warp knitting imitating woven jacquard process production method, mesh and shoe upper

By setting up multiple combs on high-speed warp knitting machines or jacquard machines and designing interlaced weft jacquard parts and jacquard parts, combining multi-speed warp conveying and jacquard signal offset, the fabrics in the prior art are solved It is difficult to take into account the problems of appearance, texture, cleverness and anti-dispersion, and achieve high-quality warp knitted imitation woven fabric.

CN114214780BActive Publication Date: 2025-02-11SINCETECH FUJIAN TECH CO LTD

Patent Information

Application Number
CN202111592023.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-23
Publication Date
2025-02-11
Estimated Expiration
2041-12-23

AI Technical Summary

Technical Problem

In the prior art, when weaving fabrics, it is difficult to take into account the appearance and texture of the woven fabrics and the clarity, anti-dispersion and extension of the warp knitted fabrics.

Method used

Use a high-speed warp knitting machine or a jaccar machine to weave. By setting up multiple combs and using pad yarns in opposite directions, an interlaced weft jaccarat section and a jaccarat section are formed, combining multi-speed warp delivery and jaccarat needle electric Signal offset design.

Benefits of technology

It realizes fabrics with flat fabrics, good drape, good anti-dispersity, good extension and good dimensional stability, avoids the coil dissolution caused by weft braids due to yarn breakage, and solves the woven fabrics Flaws on the edge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of weaving technology, and in particular to a warp knitting imitating woven jacquard process manufacturing method, mesh cloth and shoe upper, including a comb setting step, a warping step, a yarn threading step, and a weaving step. The invention not only has the appearance and texture of woven fabrics, a flat cloth surface, good drape and other advantages, but also has the advantages of warp knitting fabrics being crisp, good anti-loosening property, good extensibility, good dimensional stability, and not easy to have fringes. During weaving, due to the good anti-loosening property, the coil loosening defect caused by broken yarn and holes in weft knitting fabrics can be effectively solved. The invention has high output, low price, high speed, and the warp knitting fabric is not easy to have fringes, which can effectively solve the fringing defect of woven fabrics and break through the limitations of traditional processes.
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Description

Technical Field

[0001] The invention relates to the field of weaving technology, in particular to a warp knitting imitating woven jacquard process manufacturing method, mesh cloth and shoe upper. Background Art

[0002] With the development of social economy and the improvement of people's living standards, people have higher and higher requirements for fabrics, and more and more people are pursuing higher comfort. Therefore, consumers hope that the fabric appearance has the style of traditional denim, and they also require it to be soft, light, comfortable, breathable, and have excellent elasticity.

[0003] In the Chinese invention patent with the authorized patent announcement number: CN 211227581U, a "warp knitted imitation woven pattern elastic fabric" is disclosed. The fabric body includes: a pattern surface layer, the pattern surface layer includes a plurality of weft horizontal stripes woven at the position of the warp pile by a comb bar with a closed warp flat structure and a warp pile structure, and a plurality of longitudinal vertical stripes formed by a comb bar with a same-direction closed warp pile structure and through empty penetration, and the weft horizontal stripes and longitudinal horizontal stripes are combined to form a pattern; a bottom layer, formed on the bottom surface of the fabric body by a comb bar with a same-direction closed warp pile structure; an elastic layer, formed in the middle of the fabric body by a comb bar with a reverse warp flat structure. When weaving using the superposition effect of different tissue pad yarn extension lines, the superposition of coil extension lines can easily cause the fabric to be too thick, the weaving cost is high, and the pattern is single.

[0004] In the Chinese invention patent with the authorization patent announcement number: CN 209836465U, a knitted imitation woven fabric is also disclosed. The fabric body includes: PET type polyester and PTT type polyester interwoven, woven by a single-sided knitting large circular machine, with 12 routes as a cycle. Each route is matched with three processes of tuck, float and loop to form an appearance similar to woven twill. The tuck, float and loop process characteristics of the large circular machine are used to design a mesh cloth with an imitation woven twill appearance. The weft knitted fabric has poor anti-shedding properties. When the yarn on the knitted fabric breaks or the coil loses the connection between the coils, causing the coils to separate, the coils will fall apart in the longitudinal direction, affecting the appearance and strength of the fabric. Summary of the invention

[0005] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or be understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures specifically pointed out in the description, claims and other drawings of the description.

[0006] The purpose of the present invention is to overcome the above-mentioned shortcomings and provide a warp knitted imitation woven jacquard process production method, mesh cloth and shoe upper which not only have the appearance and texture of woven fabrics, but also have the advantages of smooth cloth surface, good drape and the like, and have the advantages of warp knitted fabrics such as crispness, good anti-shedding property, good extensibility, good dimensional stability, and not easy to have fringe. During weaving, due to the good anti-shedding property, the coil scattering defect caused by broken yarn and holes in weft knitted fabrics can be effectively solved, and the warp knitted fabrics are not easy to have fringe, which can effectively solve the fringe defect of woven fabrics and break through the limitations of traditional processes.

[0007] To achieve the above object, the technical solution of the present invention is: a warp knitting imitation woven jacquard process manufacturing method, including a comb setting step, a warping step, a yarn threading step, and a weaving step;

[0008] The comb bar is configured to be knitted using a high-speed warp knitting machine or a jacquard machine, wherein at least five comb bars of the high-speed warp knitting machine are sequentially provided with GB1, GB2, GB3, GB4, and GB5 from the front needle bed to the rear needle bed, or at least four comb bars of the jacquard machine are sequentially provided with GB1, GB2, JK1-1, and JK1-2 from the front needle bed to the rear needle bed;

[0009] The weaving steps are:

[0010] GB1 of the high-speed warp knitting machine sequentially pads the first yarn into loops to knit a plain warp structure, GB2 sequentially pads the second yarn into loops to knit a warp oblique warp structure, and the two combs use the padding movement in opposite directions to make the coil extension lines formed by the two combs extend in two opposite directions, and the two coils are balanced and vertical, and the plain weave formed by weaving is the imitation weft jacquard part, and GB3, GB4, and GB5 sequentially pad the third yarn, the fourth yarn, and the fifth yarn into loops to knit a warp knitting change without padding structure, and weave to form the imitation warp jacquard part;

[0011] Or the GB1 of the jacquard machine uses the first yarn to pad yarn in sequence to form loops and knit the plain warp structure, and GB2 uses the second yarn to pad yarn in sequence to form loops and knit the oblique warp structure. The two combs use yarn padding movements in opposite directions, so that the coil extension lines formed by the two combs extend in two opposite directions. The two coils are subjected to balanced force and are in a vertical state, weaving to form an imitation weft jacquard part. JK1-1 and JK1-2 use the third yarn and the fourth yarn to follow the jacquard basic structure, and combine the jacquard needle offset signal to pad yarn on the rear comb to arbitrarily design imitation shuttle weaving to form an imitation warp jacquard part.

[0012] Preferably, the threading steps of the high-speed warp knitting machine are as follows: GB1 threads the first yarn on the machine in a full threading manner, GB2 threads the second yarn on the machine in a full threading manner, GB3 threads the third yarn on the machine in a 1 through 2 empty 1 through 3 empty (1 through 2 empty) * 14 manner, GB4 threads the fourth yarn on the machine in a 1 through 2 empty (1 through 1 empty (1 through 2 empty) * 7) * 2 manner, and GB5 threads the fifth yarn on the machine in a 1 empty (1 through 2 empty) * 8 (1 through 3 empty) (1 through 2 empty) * 6 (1 through 1 empty) manner.

[0013] Preferably, GB1 threads the first yarn on the machine in a full-threading manner, GB2 threads the second yarn on the machine in a full-threading manner, JK1-1 threads the third yarn on the machine in a 1-through-1-empty manner, and JK1-2 threads the fourth yarn on the machine in a 1-through-1-empty manner.

[0014] Preferably, the shuttle weaving jacquard process uses the grid method to design the jacquard process organization diagram, that is, the actual weaving effect diagram, without converting the drawn organization diagram into the reed drawing diagram, harness drawing diagram, pattern plate diagram, etc. for machine weaving.

[0015] Preferably, the tissue diagram is designed in the drawing of the jacquard machine in combination with the jacquard needle electrical signal offset, and the tissue diagram is the graphic presentation effect after weaving.

[0016] Preferably, both the high-speed warp knitting machine and the jacquard machine adopt multi-speed warp feeding.

[0017] The invention provides a warp knitted imitation woven jacquard mesh fabric, which is woven by a warp knitted imitation woven jacquard process. The mesh fabric comprises an integrally woven mesh fabric body, the mesh fabric body is woven with an imitation weft jacquard part and an imitation warp jacquard part, and the imitation weft jacquard part and the imitation warp jacquard part are interlaced with each other.

[0018] Preferably, the imitation weft yarn jacquard portion is arranged in a loop extension line.

[0019] Preferably, the warp-like jacquard portion is arranged in a pad-less extension line.

[0020] The present invention also provides a shoe upper which is woven by warp knitting imitating woven jacquard technology.

[0021] By adopting the above technical solution, the beneficial effects of the present invention are:

[0022] 1. This process not only has the appearance and texture of woven fabrics, but also has the advantages of smooth surface and good drape, as well as the advantages of warp knitted fabrics, such as crispness, good anti-shedding property, good extensibility, good dimensional stability, and not easy to fringe. During weaving, due to its good anti-shedding property, it can effectively solve the coil unravelling defects caused by broken yarn and holes in weft knitted fabrics, and warp knitted fabrics are not easy to fringe, which can effectively solve the fringing defects of woven fabrics, breaking through the limitations of traditional processes.

[0023] 2. For imitation woven jacquard fabrics, in the jacquard drawing, the jacquard needle electrical signal offset is combined to design the organization diagram, and the organization diagram effect is the effect on the machine, and with the relevant software, the simulation effect can be presented. There is no need to convert the drawn organization diagram into the reed drawing diagram, heddle drawing diagram, pattern card diagram, etc. for machine weaving, which simplifies the design and drawing process.

[0024] 3. Multi-speed warp feeding can achieve two different warp feeding speeds, that is, each warp beam can be switched between two different warp feeding speeds according to the settings.

[0025] 4. There is no restriction on yarn materials. You can use high F-number yarn to make it softer. You can use mixed color linen low-elastic yarn, segment-dyed fantasy low-elastic yarn, environmentally friendly low-elastic yarn, etc. to enrich the color effect. You can also use transparent fish silk, TPU monofilament, TPEE monofilament, high-strength monofilament, etc. to enhance the transparent visual effect, and make the fabric slightly elastic when weaving to enhance the extensibility of the fabric. It can be matched with multifunctional yarns such as luminous yarn and reflective yarn, and the properties of functional yarns can be used to design multifunctional imitation shuttle-woven jacquard mesh.

[0026] It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure.

[0027] Undoubtedly, these and other objects of the present invention will become more apparent after the following detailed description of the preferred embodiment described with reference to various figures and drawings.

[0028] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, one or several preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation of the present invention.

[0030] In the drawings, the same reference numerals are used for the same components and the drawings are schematic and not necessarily drawn to scale.

[0031] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only one or several embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on such drawings without paying creative work.

[0032] Figure 1 The invention discloses a warp knitting imitation woven jacquard process production method. Figure 1 ;

[0033] Figure 2 The invention discloses a method for making a warp knitted imitation woven jacquard. Figure 1 ;

[0034] Figure 3 It is a weaving cross-sectional view of a warp knitting imitation woven jacquard process manufacturing method of the present invention;

[0035] Figure 4 The invention discloses a method for making a warp knitted imitation woven jacquard. Figure 2 ;

[0036] Figure 5 The present invention is a weaving diagram and a real object of a warp knitting imitation woven jacquard process production method;

[0037] Figure 6 This is a layout diagram of the upper machine components of the shuttle weaving jacquard production method.

[0038] Description of main reference numerals:

[0039] 1. Mesh body;

[0040] 11. Imitation weft jacquard department; 12. Imitation warp jacquard department. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but are not used to limit the present invention.

[0042] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0043] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral body; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through a transition structure, but are connected to form a whole through a connecting structure. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0044] In the present invention, unless otherwise clearly specified and limited, the first feature "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.

[0045] Example 1

[0046] Reference Figure 1-6 , Figure 1 The invention discloses a warp knitting imitation woven jacquard process production method. Figure 1 ; Figure 2 The invention discloses a method for making a warp knitted imitation woven jacquard. Figure 1 ; Figure 3 It is a weaving cross-sectional view of a warp knitting imitation woven jacquard process manufacturing method of the present invention; Figure 4 The invention discloses a method for making a warp knitted imitation woven jacquard. Figure 2 ; Figure 5 The present invention is a weaving diagram and a real object of a warp knitting imitation woven jacquard process production method; Figure 6 This is a layout diagram of the upper machine components of the shuttle weaving jacquard production method.

[0047] This embodiment provides a warp knitting imitating woven jacquard process manufacturing method, characterized in that it includes a comb setting step, a warping step, a yarn threading step, and a weaving step;

[0048] S1. Guide bar setting steps

[0049] A high-speed warp knitting machine is used, and at least five comb bars of the high-speed warp knitting machine are provided with GB1, GB2, GB3, GB4, GB5 in sequence from the front needle bed to the rear needle bed.

[0050] S2. Warping step

[0051] GB1: Warping P-DTY150D / 48F semi-gloss black low-elastic light mesh yarn, 6 discs, 476 yarns per disc, P-DTY150D / 48F semi-gloss black low-elastic light mesh content accounts for about 30.703%;

[0052] GB2: Warping P-DTY150D / 48F semi-gloss black low-elastic light mesh yarn, 6 discs, 476 yarns per disc, P-DTY150D / 48F semi-gloss black low-elastic light mesh content accounts for about 46.878%;

[0053] GB3: Warping P-FDY300D / 96F bright yarn, 6 warps, 476 yarns per warp, P-FDY300D / 96F bright content accounts for about 7.316%;

[0054] GB4: Warping P-FDY300D / 96F bright yarn, 6 warps, 474 yarns per warp, P-FDY300D / 96F bright content accounts for about 7.316%;

[0055] GB5: Warping P-FDY300D / 96F bright yarn, 6 warps, 476 yarns each, P-FDY300D / 96F bright content accounts for about 7.316%.

[0056] S3. Yarn threading steps

[0057] GB1 uses the first yarn to be fully threaded on the machine;

[0058] GB2 uses the second yarn to thread the machine in a full threading manner;

[0059] GB3 uses the third yarn in the machine in the manner of 1 threading 2 empty 1 threading 3 empty (1 threading 2 empty) * 14;

[0060] GB4 uses the fourth yarn in the machine in the manner of 1 through 2 empty (1 through 1 empty (1 through 2 empty) * 7) * 2;

[0061] GB5 uses the fifth yarn in the machine in the manner of 1 empty (1 through 2 empty)*8 (1 through 3 empty) (1 through 2 empty)*6 (1 through 1 empty).

[0062] S4 weaving steps

[0063] Weaving imitation weft jacquard part 11:

[0064] GB1 uses the first yarn to lay yarn in turn and knit the warp plain weave 1-2 / 1-0 / / , and the gear warp feed amount is 2050mm / lac;

[0065] GB2 uses the second yarn to form a loop in turn and warp knitting in a diagonal weave of 1-0 / 3-4 / / , and the gear warp feed amount is 3130mm / lac;

[0066] Among them, the two comb bars GB1 and GB2 use the yarn padding movement in opposite directions, so that the coil extension lines formed by the two comb bars extend to two opposite directions, and the two coils are balanced and vertical;

[0067] Weaving imitation warp jacquard part 12:

[0068] GB3 uses the third yarn to form a loop in turn and warp knitting changes the missing pad structure (1-0 / 0-0 / 0-0)*8 / 0-0 / (1-0 / 0-0 / 0-0)*7 / / , and the gear warp feed amount is 750mm / lack;

[0069] GB4 uses the fourth yarn to form a loop in turn and warp knitting changes the missing pad organization to 0-0 / (1-0 / 0-0 / 0-0)*7 / 1-0 / 0-0 / (1-0 / 0-0 / 0-0)*7 / 1-0 / / , and the gear warp feed amount is 750mm / lack;

[0070] GB5 uses the fifth yarn to form a loop in turn and the warp knitting changes to a missing pad structure of 0-0 / 0-0 / (1-0 / 0-0 / 0-0)*14 / 1-0 / 0-0 / / , and the gear warp feed amount is 750mm / lacquer.

[0071] Among them, the imitation shuttle woven jacquard fabric is woven by using the change of empty yarn passing through the comb and the unique multi-speed warp feeding method. The looped part is 1-0 / / , and the yarn is padded in some horizontal rows to form loops, and the imitation weft comb is pressed tightly to make it present a jacquard effect in which the weft yarn floats above the warp yarn. The missing padded part is 0-0 / / , and the yarn is not padded in front of the needle hook in some horizontal rows, but only swings between the needles, and the extension line of the warp yarn floats freely above the weft yarn.

[0072] In addition, the high-speed warp knitting machine uses the grid method to design the jacquard process organization diagram, and converts the drawn organization diagram into the reed drawing diagram, heddle drawing diagram, pattern plate diagram, etc. for machine weaving to prevent poor shedding and easy to cause virtual edge defects.

[0073] The high-speed warp knitting machine also adopts multi-speed warp letting to realize two different warp letting speeds, that is, each warp beam can be switched between two different warp letting speeds according to the setting.

[0074] Example 2

[0075] Reference Figure 1-6 , Figure 1 The invention discloses a warp knitting imitation woven jacquard process production method. Figure 1 ; Figure 2 The invention discloses a method for making a warp knitted imitation woven jacquard. Figure 1 ; Figure 3 It is a weaving cross-sectional view of a warp knitting imitation woven jacquard process manufacturing method of the present invention; Figure 4 The invention discloses a method for making a warp knitted imitation woven jacquard. Figure 2 ; Figure 5 The present invention is a weaving diagram and a real object of a warp knitting imitation woven jacquard process production method; Figure 6 This is a layout diagram of the upper machine components of the shuttle weaving jacquard production method.

[0076] This embodiment provides a warp knitting imitation woven jacquard process manufacturing method, characterized in that it includes a comb setting step, a warping step, a yarn threading step, and a weaving step;

[0077] S1. Guide bar setting steps

[0078] A jacquard machine is used for knitting, and at least four comb bars of the jacquard machine are provided with GB1, GB2, JK1-1, and JK1-2 in sequence from the front needle bed to the rear needle bed.

[0079] S2. Warping step

[0080] GB1: Warping P-DTY150D / 48F semi-gloss black low-elastic light mesh yarn, 6 discs, 476 yarns per disc, P-DTY150D / 48F semi-gloss black low-elastic light mesh content accounts for about 30.703%;

[0081] GB2: Warping P-DTY150D / 48F semi-gloss black low-elastic light mesh yarn, 6 discs, 476 yarns per disc, P-DTY150D / 48F semi-gloss black low-elastic light mesh content accounts for about 46.878%;

[0082] JK1-1: Warping P-DTY150D / 48F CD glossy white low-elastic light mesh yarn, 6 warps, 256 yarns per warp, P-DTY150D / 48F CD glossy white low-elastic light mesh content accounts for about 8.872%;

[0083] JK1-2: Warping P-DTY150D / 48F CD glossy white low-elastic light mesh yarn, 6 warps, 256 yarns per warp, P-DTY150D / 48F CD glossy white low-elastic light mesh content accounts for about 8.872%.

[0084] S3. Yarn threading steps

[0085] GB1 uses the first yarn to be fully threaded on the machine;

[0086] GB2 uses the second yarn to thread the machine in a full threading manner;

[0087] JK1-1 uses the third yarn in the machine in the way of 1 through 1 empty;

[0088] JK1-2 uses the fourth yarn to thread the machine in a 1-through-1-out manner.

[0089] S4. Weaving steps

[0090] Weaving imitation weft jacquard part 11:

[0091] GB1 uses the first yarn to lay yarn in turn and knit the warp plain weave 1-2 / 1-0 / / , and the gear warp feed amount is 2050mm / lac;

[0092] GB2 uses the second yarn to form a loop in turn and warp knitting in a diagonal weave of 1-0 / 3-4 / / , and the gear warp feed amount is 3130mm / lac;

[0093] Among them, the two comb bars GB1 and GB2 use the yarn padding movement in opposite directions, so that the coil extension lines formed by the two comb bars extend to two opposite directions, and the two coils are balanced and vertical;

[0094] Weaving imitation warp jacquard part 12:

[0095] JK1-1 uses the third yarn in the jacquard basic structure 1-0 / 0-0 / 0-1 / 1-1 / / , and the gear warp let-off is 650mm / lacquer;

[0096] JK1-2 uses the fourth yarn in the jacquard basic structure of 1-0 / 0-0 / 0-1 / 1-1 / / , and the gear warp let-off is 650mm / lacquer;

[0097] Among them, the jacquard needle offset signal is combined with the arbitrarily designed yarn padding on the back comb to perform shuttle weaving imitation weaving.

[0098] In addition, the organization diagram is designed in the drawing of the jacquard machine in combination with the electrical signal offset of the jacquard needle, that is, the graphic presentation effect after weaving, and combined with relevant software, a simulation effect can be presented.

[0099] The jacquard machine also adopts multi-speed warp letting-off to achieve two different warp letting-off speeds, that is, each warp beam can be switched between two different warp letting-off speeds according to the setting.

[0100] Example 3

[0101] Reference Figure 1-5 , Figure 1 The invention discloses a warp knitting imitation woven jacquard process production method. Figure 1 ; Figure 2 The invention discloses a method for making a warp knitted imitation woven jacquard. Figure 1 ; Figure 3 It is a weaving cross-sectional view of a warp knitting imitation woven jacquard process manufacturing method of the present invention; Figure 4 The invention discloses a method for making a warp knitted imitation woven jacquard. Figure 2 ; Figure 5 The present invention discloses a weaving diagram and a real object of a warp knitting imitation woven jacquard production method.

[0102] The present embodiment provides a mesh fabric, which is woven by a warp knitting imitation woven jacquard process, and the mesh fabric comprises an integrally woven mesh fabric body 1, the mesh fabric body 1 is woven with an imitation weft jacquard portion 11 and an imitation warp jacquard portion 12, the imitation weft jacquard portion 11 and the imitation warp jacquard portion 12 are interlaced with each other. The imitation weft jacquard portion 11 is arranged in a loop extension line. The imitation warp jacquard portion 12 is arranged in a pad-less extension line. Based on the design principle of the shuttle weaving grid method and combined with the warp knitting process or the jacquard drawing method, any imitation woven jacquard mesh with warp knitting characteristics can be designed. The imitation warp jacquard can use the empty yarn passing change of the comb bar and the unique multi-speed warp feeding method to weave the imitation woven jacquard mesh. The loop forming part 1-0 / / is used to form loops in some horizontal rows. The imitation weft comb is tightly pressed on the back of the mesh. The pad-less part 0-0 / / is not used to pad yarn in front of the needle hook in some horizontal rows, but only swings between needles. In this way, the imitation weft jacquard portion 11 and the imitation warp jacquard portion 12 are interlaced with each other, so that it presents a jacquard effect in which the weft yarn floats above the warp yarn, or the extension line of the warp yarn freely floats above the weft yarn.

[0103] Example 4

[0104] This embodiment provides a shoe upper, which is woven by warp knitting imitating woven jacquard technology.

[0105] In the jacquard upper, the unique advantages of the jacquard warp knitting machine can be used to design imitation weft yarn (front comb) and imitation warp yarn (back comb) based on the characteristics of the offset signals of two half-machine jacquard combs. Combine the jacquard needle offset signal to run the knitting chain organization 1-0 / / ; Combine the jacquard needle offset signal to run the missing pad part 1-1 / / ; The loop forming part 1-0 / / , in some horizontal rows, the imitation weft comb is pressed tightly on the reverse side of the fabric, similar to the jacquard effect of the weft yarn floating above the warp yarn; The missing pad part 1-1 / / , in some horizontal rows, no needle hook front pad yarn is used, but only swings between needles, and the extension line of the warp yarn floats freely above the weft yarn. The imitation weft yarn (front comb) and the imitation warp yarn (back comb) can be arbitrarily designed to simulate the shuttle weaving effect according to design requirements.

[0106] It should be understood that the embodiments disclosed in the present invention are not limited to the specific processing steps or materials disclosed herein, but should be extended to equivalent substitutions of such features understood by ordinary technicians in the relevant field. It should also be understood that the terms used herein are only used for the purpose of describing specific embodiments and are not meant to be limiting.

[0107] The "embodiment" mentioned in the specification means that the specific features or characteristics described in conjunction with the embodiment are included in at least one embodiment of the present invention. Therefore, phrases or "embodiment" appearing in various places throughout the specification do not necessarily refer to the same embodiment.

[0108] It should be noted that many specific details are set forth in the above description to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed above.

Claims

1. A warp knitted imitation woven jacquard process production method, characterized in that: It includes a comb setting step, a warping step, a yarn threading step, and a weaving step; The comb bar is configured to be knitted using a high-speed warp knitting machine or a jacquard machine, wherein at least five comb bars of the high-speed warp knitting machine are sequentially provided with GB1, GB2, GB3, GB4, and GB5 from the front needle bed to the rear needle bed, or at least four comb bars of the jacquard machine are sequentially provided with GB1, GB2, JK1-1, and JK1-2 from the front needle bed to the rear needle bed; The weaving steps are: GB1 of the high-speed warp knitting machine sequentially pads the first yarn into loops to form a warp plain weave, GB2 sequentially pads the second yarn into loops to form a warp oblique weave, two combs use padding motions in opposite directions, so that the coil extension lines formed by the two combs extend in two opposite directions, the coils formed by the two combs are balanced and vertical, and the plain weave formed by weaving is the imitation weft jacquard part, GB3, GB4, and GB5 sequentially pad the third yarn, the fourth yarn, and the fifth yarn into loops to form a warp knitting change without padding weave, and weave to form the imitation warp jacquard part; Or the GB1 of the jacquard machine sequentially pads the first yarn to form a loop and runs a warp knitting plain organization, and the GB2 sequentially pads the second yarn to form a loop and runs a warp knitting oblique organization, and the two combs adopt the padding movement in opposite directions, so that the coil extension lines formed by the two combs extend to two opposite directions, and the coils formed by the two combs are balanced and vertical, and the weft-like jacquard part is woven, and the JK1-1 and JK1-2 run the jacquard basic organization with the third yarn and the fourth yarn, and arbitrarily design the shuttle-like weaving weaving on the back comb combined with the jacquard needle offset signal to form the warp-like jacquard part; in, The threading steps of the high-speed warp knitting machine are as follows: GB1 is to thread the first yarn on the machine in a full threading manner; GB2 is to thread the second yarn on the machine in a full threading manner; GB3 is to thread the third yarn on the machine in a manner of 1 threading 2 empty threads and 1 threading 3 empty threads (1 threading 2 empty threads)*14; GB4 is to thread the fourth yarn on the machine in a manner of 1 threading 2 empty threads (1 threading 1 empty thread (1 threading 2 empty threads)*7)*2; GB5 is to thread the fifth yarn on the machine in a manner of 1 empty thread (1 threading 2 empty threads)*8 (1 threading 3 empty threads) (1 threading 2 empty threads)*6 (1 threading 1 empty thread); Or the threading steps of the jacquard machine are as follows: GB1 threads the first yarn on the machine in a full threading manner, GB2 threads the second yarn on the machine in a full threading manner, JK1-1 threads the third yarn on the machine in a 1-through-1-empty manner, and JK1-2 threads the fourth yarn on the machine in a 1-through-1-empty manner.

2. The method for making warp knitted imitation woven jacquard according to claim 1, characterized in that: The jacquard process of warp knitting imitating shuttle weaving utilizes the grid method to design the jacquard process organization diagram, that is, the actual weaving effect diagram, and there is no need to convert the drawn organization diagram into the reed drawing diagram, harness drawing diagram, and pattern plate diagram for machine weaving.

3. The warp knitted imitation woven jacquard process manufacturing method according to claim 2, characterized in that: The tissue diagram is designed in the drawing of the jacquard machine in combination with the jacquard needle electrical signal offset, and the tissue diagram is the graphic presentation effect after weaving.

4. The method for making warp knitted imitation woven jacquard according to claim 1, characterized in that: The high-speed warp knitting machine and the jacquard machine both adopt multi-speed warp feeding.

5. A warp knitted imitation woven jacquard mesh fabric, characterized in that: The mesh is made by the warp knitting imitation woven jacquard process as described in any one of claims 1 to 4, and includes an integrally woven mesh body, the mesh body is woven with an imitation weft jacquard part and an imitation warp jacquard part, and the imitation weft jacquard part and the imitation warp jacquard part are interlaced with each other.

6. The mesh according to claim 5, characterized in that: The imitation weft jacquard part is arranged in loop extension lines.

7. The mesh according to claim 5, characterized in that: The warp-like jacquard part is arranged in a variable pad-less extension line.

8. A shoe upper, characterized in that: The fabric is made by the warp knitting imitation woven jacquard process as described in any one of claims 1 to 4.

Citation Information

Patent Citations

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