An intelligent single-line device based on crystal processing

By designing intelligent single-line equipment, combining cross-shaped frame, single-line guide mechanism, grinding clamping seat and cutting clamping seat, efficient cutting and grinding of crystal rod materials is achieved, solving the problem of inefficiency of existing equipment and improving the Processing efficiency and production capacity, and extend the service life of diamond wires.

CN115972417BActive Publication Date: 2025-02-14SHANDONG XINSHENG IND DEV CO LTD
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Patent Information

Application Number
CN202310126627.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-15
Publication Date
2025-02-14
Estimated Expiration
2043-02-15

AI Technical Summary

Technical Problem

The existing crystal rod processing equipment is inefficient during cutting and grinding, and cannot be cut and grinded simultaneously, resulting in great processing limitations and insufficient production capacity and efficiency.

Method used

An intelligent single-line equipment based on crystal processing is designed, using a cross-shaped frame and a single-line guide mechanism, combining grinding clamping seats and cutting clamping seats to achieve synchronous work of four sets of stations, and even spray water through the water supply system. The liquid cools down.

Benefits of technology

The synchronous cutting and grinding of four sets of stations has been achieved, which significantly improves the processing efficiency and production capacity of crystal rod materials, enhances the contact rate between diamond wire and water liquid, reduces the thermal wear of diamond wire, and extends the use of diamond wire. life.

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Abstract

The present invention discloses an intelligent single-line equipment based on crystal processing, comprising a water trough, a cross-shaped frame is fixedly connected at the middle position of the inner side of the water trough, a single-line guiding mechanism is fixedly connected at the middle position of the inner side of the cross-shaped frame, a water supply system is arranged at the bottom of one side of the water trough, electric cylinders are arranged at the top and both sides of the outer side of the cross-shaped frame and the bottom of the inner side, and a driver is arranged at one side of the outer top of the cross-shaped frame; the present invention can form a moving track for four groups of workstations through the structural coordination of the cross-shaped frame and the single-line guiding mechanism, and the single-line guiding mechanism is centered in the middle of the track, so that two groups of grinding clamping seats and two groups of cutting clamping seats in the four groups of workstations are displaced on the track, and the diamond wire transported to the outer side of the single-line guiding mechanism is moved closer, and the single-line conveying mechanism of the single-line guiding mechanism can be used to realize the synchronous work of the four groups of workstations.
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Description

Technical Field

[0001] The invention relates to the technical field of crystal processing, and in particular to an intelligent single-line device based on crystal processing. Background Art

[0002] Crystals can be divided into four categories according to their structural particles and forces: ionic crystals, atomic crystals, molecular crystals and metallic crystals. Crystals are structures composed of a large number of microscopic material units arranged in an orderly manner according to certain rules. Therefore, the arrangement rules and crystal morphology can be studied and judged from the size of the structural units. When processing crystals, it is often necessary to use equipment to grind or cut them.

[0003] Currently, crystal rods are generally cut with inner circular blades coated with diamond particles and wire saws. During single-wire cutting, water needs to be sprayed continuously to cool the crystal rod and the cutting point. However, when the diamond wire is transported at high speed, its surface can only come into contact with part of the water, and the cooling effect is limited, thereby increasing the wear of the diamond wire cutting. In addition, some crystal rods need to be externally ground, and the diamond single-wire cutting process itself is inefficient and does not have the ability to grind and cut the crystal rod simultaneously, which leads to large limitations in the processing of crystal single-wire equipment, and the production capacity and efficiency of single-wire processing are not up to standard. Summary of the invention

[0004] The object of the present invention is to provide an intelligent single-line device based on crystal processing to solve the related problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent single-line device based on crystal processing, comprising a water tank, a cross-shaped frame is fixedly connected to the middle position of the inner side of the water tank, a single-line guide mechanism is fixedly connected to the middle position of the inner side of the cross-shaped frame, a water supply system is provided at the bottom of one side of the water tank, electric cylinders are provided at the top and both sides of the outer side of the cross-shaped frame and the bottom of the inner side, a driver is provided at one side of the outer top of the cross-shaped frame, and limiting grooves are provided at the edges of the top and bottom of the inner side of the cross-shaped frame;

[0006] The single-wire guiding mechanism comprises a cross-shaped bracket, an annular liquid guide groove, a guide wheel, a spray hole, a diamond wire and a driving wheel. The cross-shaped bracket is fixedly connected to the middle position of the inner side of the cross-shaped frame. An annular liquid guide groove is installed at the middle position of the inner side of the cross-shaped bracket. Spray holes are evenly opened on the outer side of the annular liquid guide groove. Guide wheels are sleeved at the four corners of the inner side of the cross-shaped bracket. A driving wheel is provided at the output end of the driver. The outer side of the driving wheel is provided with diamond wires wound around the outer sides of four groups of guide wheels.

[0007] Preferably, grinding clamping seats are provided on both sides of the inner side of the cross-shaped frame, and the grinding clamping seats respectively include an L-shaped mounting frame, a U-shaped mounting frame, a slide groove, a first electric push rod, a rotating motor, a first conical sleeve, a second conical sleeve, a bearing seat and a second electric push rod. The L-shaped mounting frame is divided into two groups, and the output ends of the two groups of electric cylinders are provided with L-shaped mounting frames, the inner sides of the two groups of L-shaped mounting frames are provided with slide grooves, and the inner sides of the slide grooves are provided with U-shaped mounting frames that are slidably matched. The back ends of the two groups of L-shaped mounting frames are provided with a first electric push rod, and the output ends of the first electric push rod are fixedly connected to the U-shaped mounting frame, the inner ends of the two groups of U-shaped mounting frames are provided with rotating motors, the output ends of the two groups of rotating motors are provided with a first conical sleeve, the front ends of the two groups of U-shaped mounting frames are provided with a second electric push rod, the output ends of the two groups of the second electric push rods are provided with bearing seats, and the inner sides of the two groups of bearing seats are sleeved with second conical sleeves.

[0008] Preferably, a cutting clamping seat is provided at the top and bottom of the inner side of the cross-shaped frame, and the cutting clamping seat respectively includes a clamping platform, a telescopic sleeve, a mounting groove, a screw rod, an internal threaded tube, a clamping plate, a bevel gear set, a servo motor and a rotating rod. The clamping platform and the clamping plate are both four groups, and the four groups of clamping platforms are slidably connected to the inner side of the limit groove. The output end of one group of electric cylinders is interconnected with the tops of the two groups of clamping platforms, and the output end of the other group of electric cylinders is interconnected with the bottoms of the other two groups of clamping platforms. One group of mounting grooves is installed on one side of the bottom of the two groups of clamping platforms, and the other group of mounting grooves is installed on the top of the other two groups of clamping platforms. On one side, a telescopic sleeve is provided on one side of the clamping platform of the four groups, a screw rod is sleeved on the other side of the clamping platform of the four groups, an internal threaded tube with thread adaptation is provided on the outer side of the four groups of screw rods, the four groups of internal threaded tubes and the telescopic sleeve are fixedly connected to the clamping plate, a servo motor is provided on one side of the two groups of mounting grooves, a rotating rod is provided at the output end of the two groups of servo motors, there are four groups of bevel gear sets, and the four groups of bevel gear sets are respectively composed of a first bevel gear and a second bevel gear, the first bevel gears are symmetrically provided on the outer side of the two groups of rotating rods, and a second bevel gear meshing with the first bevel gear is provided at the end of the outer side of the four groups of screw rods.

[0009] Preferably, the cross-shaped frame and the cross-shaped bracket are both composed of two groups of cross-shaped frame bodies, the two groups of cross-shaped frame bodies of the cross-shaped frame are integrally connected, and the inner sides of the two groups of cross-shaped frame bodies of the cross-shaped bracket are respectively integrally connected to the annular liquid guide groove and four groups of guide wheels.

[0010] Preferably, the water supply system is composed of a water pump and a liquid guiding pipe, respectively. A water pump connected to each other is provided at the bottom of one side of the water tank, and the output end of the water pump is connected to the liquid guiding pipe, and the liquid guiding pipe is connected to the annular liquid guiding tank.

[0011] Preferably, the annular liquid guide groove is installed at the center position of the cross-shaped bracket, and the multiple groups of spray holes correspond to the diamond wire wound on the outside of the guide wheel.

[0012] Preferably, one side of the two groups of U-shaped mounting frames is provided with a slide plate that slidably cooperates with the slide groove, and the inner sides of the two groups of the first conical sleeve and the second conical sleeve are both provided with anti-slip grooves.

[0013] Preferably, the two groups of bearing seats are composed of a mounting block and a bearing, and a rotating shaft interconnected with the second truncated cone sleeve is provided on the inner side of the bearing, and the output ends of the two groups of the second electric push rods are interconnected with the mounting block.

[0014] Preferably, the four groups of telescopic sleeves are respectively composed of an outer sleeve and an inner sleeve, the four groups of clamping plates are interconnected with the inner sleeve and the internal threaded tube, and guide plates are provided on both sides of the four groups of clamping platforms, and the guide plates are slidably matched with the limit grooves.

[0015] Preferably, a clamping area is provided at a middle position of the top of the two groups of clamping tables and at a middle position of the top of the two groups of clamping plates, and the clamping area is opposite to the vertical plane of the cross-shaped bracket.

[0016] Compared with the prior art, the present invention provides an intelligent single-line device based on crystal processing, which has the following beneficial effects:

[0017] 1. The present invention can form a moving track for four groups of workstations through the structural coordination of the cross-shaped frame and the single-wire guide mechanism, and the single-wire guide mechanism is centered in the middle of the track, so that two groups of grinding clamping seats and two groups of cutting clamping seats in the four groups of workstations are displaced on the track, and the diamond wire transported to the outside of the single-wire guide mechanism moves closer, and the single-wire conveying mechanism of the single-wire guide mechanism can be used to realize the synchronous work of the four groups of workstations, and the four groups of workstations are controlled separately, and two groups of cutting and two groups of grinding can be actively adjusted respectively, thereby realizing the synchronous work of multiple stations of the single-wire processing equipment, greatly improving the work efficiency and production capacity of crystal bar cutting and grinding.

[0018] 2. The present invention utilizes the structural coordination of the single-wire guiding mechanism to allow the diamond wire to be stably conveyed under the guidance of four groups of guide wheels, and allows the conveyed diamond wire to form the single-wire cutting surface of the four groups of workstations, thereby cooperating with the structural displacement of the two groups of grinding clamping seats and the cutting clamping seats to grind and cut the crystal rod at the same time, and utilizes the water supply system to guide the water to the annular liquid guide groove centered in the cross-shaped bracket, so that the water can be evenly sprayed out from the spray holes on the outer side of the annular liquid guide groove, and then the diamond wire and crystal rod in the conveying state are evenly and comprehensively sprayed to grind and the cutting surface to cool down. This not only greatly enhances the contact rate between the diamond wire and the cooling water, and reduces the thermal wear of the diamond wire, but also ensures the stable conveying of the diamond wire and uniform force under the guidance of the four groups of guide wheels, thereby extending the service life of the diamond wire.

[0019] 3. The present invention can clamp the crystal rods to be polished separately through the structural coordination of two groups of polishing clamping seats, and can actively rotate and reciprocate them, and then cooperate with the single-line conveying of the diamond wire to perform the polishing process. By utilizing the clamping coordination of two groups of cutting clamping seats, multiple groups of crystal rods can be limited and clamped, so that multiple groups of crystal rods can be cut. The two groups of polishing clamping seats and the cutting clamping seats are independently controlled with the coordination of four groups of electric cylinders, and are uniformly displaced on the inner side of the cross-shaped frame, thereby realizing the continuous operation of the four groups of processing stations and increasing the multi-station efficient processing function of the single-line equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A perspective view of the present invention;

[0021] Figure 2 A three-dimensional diagram of a cross-shaped bracket of the present invention;

[0022] Figure 3 It is a front view of the cross-shaped bracket of the present invention;

[0023] Figure 4 A top sectional view of the grinding clamping seat of the present invention;

[0024] Figure 5 It is a front cross-sectional view of the cutting clamping seat of the present invention;

[0025] Figure 6 A side cross-sectional view of the cutting clamping seat of the present invention;

[0026] Figure 7 A three-dimensional diagram of a cross-shaped frame of the present invention;

[0027] Figure 8 It is a stereoscopic view of the first truncated cone sleeve and the second truncated cone sleeve of the present invention.

[0028] In the figure: 1. water tank; 2. cross-shaped frame; 3. single-line guide mechanism; 31. cross-shaped bracket; 32. annular liquid guide groove; 33. guide wheel; 34. spray hole; 35. diamond wire; 36. driving wheel; 4. water supply system; 5. grinding clamping seat; 51. L-shaped mounting frame; 52. U-shaped mounting frame; 53. slide groove; 54. first electric push rod; 55. rotating motor; 56. first truncated cone sleeve; 57. second truncated cone sleeve; 58. bearing seat; 59. second electric push rod; 6. cutting clamping seat; 61. clamping table; 62. telescopic sleeve; 63. mounting groove; 64. screw rod; 65. internal threaded pipe; 66. clamping plate; 67. bevel gear set; 68. servo motor; 69. rotating rod; 7. electric cylinder; 8. driver; 9. limit groove. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 1-8 The present invention provides a technical solution: an intelligent single-line device based on crystal processing, comprising a water tank 1, a cross-shaped frame 2 is fixedly connected at the middle position of the inner side of the water tank 1, a single-line guide mechanism 3 is fixedly connected at the middle position of the inner side of the cross-shaped frame 2, a water supply system 4 is provided at the bottom of one side of the water tank 1, an electric cylinder 7 is provided at the top and both sides of the outer side of the cross-shaped frame 2 and the bottom of the inner side, a driver 8 is provided at one side of the outer top of the cross-shaped frame 2, and a limit groove 9 is provided at the edges of the inner top and bottom of the cross-shaped frame 2;

[0031] The single-line guiding mechanism 3 includes a cross-shaped bracket 31, an annular liquid guide groove 32, a guide wheel 33, a spray hole 34, a diamond wire 35 and a driving wheel 36. The cross-shaped bracket 31 is fixed to the middle position of the inner side of the cross-shaped frame 2. An annular liquid guide groove 32 is installed at the middle position of the inner side of the cross-shaped bracket 31. Spray holes 34 are evenly opened on the outer side of the annular liquid guide groove 32. Guide wheels 33 are sleeved at the four corners of the inner side of the cross-shaped bracket 31. A driving wheel 36 is provided at the output end of the driver 8. The outer side of the driving wheel 36 is provided with a diamond wire 35 wound around the outer sides of four groups of guide wheels 33.

[0032] As a preferred solution of this embodiment: grinding clamping seats 5 are provided on both sides of the inner side of the cross-shaped frame 2, and the grinding clamping seats 5 respectively include an L-shaped mounting frame 51, a U-shaped mounting frame 52, a slide groove 53, a first electric push rod 54, a rotating motor 55, a first round table sleeve 56, a second round table sleeve 57, a bearing seat 58 and a second electric push rod 59. The L-shaped mounting frame 51 is divided into two groups, and the output ends of the two groups of electric cylinders 7 are provided with L-shaped mounting frames 51, and the inner sides of the two groups of L-shaped mounting frames 51 are provided with slide grooves 53, and the inner sides of the slide grooves 53 are provided with sliding A first electric push rod 54 is provided at one end of the back side of the two groups of L-shaped mounting frames 51, and the output end of the first electric push rod 54 is fixedly connected to the U-shaped mounting frame 52; a rotating motor 55 is provided at one end of the inner side of the two groups of U-shaped mounting frames 52; a first truncated cone sleeve 56 is provided at the output end of the two groups of rotating motors 55; a second electric push rod 59 is provided at one end of the front side of the two groups of U-shaped mounting frames 52; a bearing seat 58 is provided at the output end of the two groups of second electric push rods 59; and a second truncated cone sleeve 57 is sleeved on the inner side of the two groups of bearing seats 58.

[0033] As a preferred solution of this embodiment: a cutting clamping seat 6 is provided at the top and bottom of the inner side of the cross-shaped frame 2, and the cutting clamping seat 6 comprises a clamping platform 61, a telescopic sleeve 62, a mounting groove 63, a screw rod 64, an internal threaded tube 65, a clamping plate 66, a bevel gear set 67, a servo motor 68 and a rotating rod 69, the clamping platform 61 and the clamping plate 66 are all four groups, the four groups of clamping platforms 61 are slidably connected to the inner side of the limit groove 9, the output end of one group of electric cylinders 7 is interconnected with the tops of the two groups of clamping platforms 61, the output end of another group of electric cylinders 7 is interconnected with the bottoms of the other two groups of clamping platforms 61, one group of mounting grooves 63 is installed on one side of the bottom of the two groups of clamping platforms 61, and the other group of mounting grooves 63 is installed on On one side of the top of the other two groups of clamping platforms 61, a telescopic sleeve 62 is provided on one side of the interior of the four groups of clamping platforms 61, and a screw rod 64 is sleeved on the other side of the interior of the four groups of clamping platforms 61. The outer side of the four groups of screw rods 64 is provided with an internal threaded tube 65 with threaded adaptation. The four groups of internal threaded tubes 65 and the telescopic sleeve 62 are fixedly connected to the clamping plate 66. A servo motor 68 is provided on one side of the two groups of mounting grooves 63. A rotating rod 69 is provided at the output end of the two groups of servo motors 68. There are four groups of bevel gear sets 67, and the four groups of bevel gear sets 67 are respectively composed of a first bevel gear and a second bevel gear. The outer sides of the two groups of rotating rods 69 are symmetrically provided with first bevel gears, and the outer ends of the four groups of screw rods 64 are provided with second bevel gears that mesh with the first bevel gears.

[0034] As a preferred solution of this embodiment: the cross-shaped frame 2 and the cross-shaped bracket 31 are both composed of two groups of cross-shaped frames, the two groups of cross-shaped frames of the cross-shaped frame 2 are integrally connected, and the inner sides of the two groups of cross-shaped frames of the cross-shaped bracket 31 are respectively integrally connected to the annular liquid guide groove 32 and the four groups of guide wheels 33. The structural coordination of the cross-shaped frame 2 and the cross-shaped bracket 31 composed of two groups of cross-shaped frames can be utilized to place the entire single-line cutting and grinding structure inside to increase the protection of the device.

[0035] As a preferred solution of this embodiment: the water supply system 4 is composed of a water pump and a liquid guiding pipe. A water pump that is interconnected is provided at the bottom of one side of the water tank 1, and the output end of the water pump is connected with the liquid guiding pipe, and the liquid guiding pipe is interconnected with the annular liquid guiding groove 32. The water in the water tank 1 can be pumped out by the water pump and introduced into the annular liquid guiding groove 32 with the cooperation of the liquid guiding pipe, so that the water can be evenly sprayed out to perform cooling work.

[0036] As a preferred solution of this embodiment: the annular liquid guide groove 32 is installed at the center position of the cross-shaped bracket 31, and the multiple groups of spray holes 34 correspond to the diamond wire 35 wrapped around the outside of the guide wheel 33. The structural coordination of the multiple groups of spray holes 34 can be utilized to allow the water to evenly contact the diamond wire 35 in the conveying state, thereby greatly improving the cooling efficiency of the diamond wire.

[0037] As a preferred solution of this embodiment: one side of the two sets of U-shaped mounting frames 52 is provided with a slide plate that slidably cooperates with the slide groove 53, and the inner sides of the two sets of first conical sleeves 56 and second conical sleeves 57 are provided with anti-slip grooves, which increase the anti-slip properties of the inner clamping structure of the first conical sleeves 56 and the second conical sleeves 57 and improve the anti-loosening force of the crystal rod clamping.

[0038] As a preferred solution of this embodiment: two groups of bearing seats 58 are composed of a mounting block and bearings, and the inner side of the bearing is provided with a rotating shaft interconnected with the second frustum sleeve 57, and the output ends of the two groups of second electric push rods 59 are interconnected with the mounting block. The second frustum sleeve 57 can be rotated by the mutual cooperation of the rotating shaft and the bearing, thereby performing rotational grinding on the clamped crystal rod.

[0039] As a preferred solution of this embodiment: four groups of telescopic sleeves 62 are respectively composed of an outer sleeve and an inner sleeve, four groups of clamping plates 66 are interconnected with the inner sleeve and the internal threaded tube 65, and guide plates are provided on both sides of the four groups of clamping platforms 61, and the guide plates are slidably matched with the limit grooves 9, so that when the height of the clamping platform 61 is adjusted, the sliding match between the guide plates and the limit grooves 9 increases the stability of the lifting and lowering adjustment of the clamping platform 61.

[0040] As a preferred solution of this embodiment: a clamping area is provided at the middle position of the top of the two groups of clamping tables 61 and at the middle position of the top of the two groups of clamping plates 66, and the clamping area is opposite to the vertical plane of the cross-shaped bracket 31, so that the multiple groups of crystal rods clamped by the clamping area are brought close to the cross-shaped bracket 31 after height adjustment, and the crystal rods are brought into contact with the diamond wire 35 for cutting.

[0041] Embodiment 1, as Figure 1-3 As shown, when the annular liquid guiding groove 32 performs water spray cooling work, the main body of the cross-shaped frame 2 can be constructed in the water tank 1, and the cross-shaped frame 2 can be used as a blocking frame to promote the jet of water to flow in the frame, and finally fall into the water tank 1 after cooling the diamond wire 35 and the contacted crystal rod, so that the water supply system 4 can be used to circulate and guide the water to avoid waste of water.

[0042] Embodiment 2, as Figure 1 and Figure 4As shown, when a single crystal bar needs to be polished, it can be placed in the first truncated cone sleeve 56, and then the bearing seat 58 is pushed forward by starting the second electric push rod 59, so that the bearing seat 58 drives the second truncated cone sleeve 57 to clamp the other end of the bar, thereby clamping and positioning the bar. At this time, the first truncated cone sleeve 56 and the clamped bar can be driven to rotate centrifugally with the cooperation of the second truncated cone sleeve 57 by starting the rotating motor 55, and the electric cylinder 7 drives the bar to move on both sides of the cross frame 2, so that the bar is constantly in contact with the diamond wire 35 for polishing, and the U-shaped mounting frame 52 can be driven to move horizontally under the guidance of the slide groove 53 by starting the first electric push rod 54, so as to adjust the polishing surface of the outer circle of the bar, increase the flexibility of the structure and the accuracy of crystal bar polishing.

[0043] Embodiment 3, as Figure 1 and Figure 5 and Figure 6 As shown, when cutting multiple groups of crystal rods, multiple rods can be placed between the clamping plate 66 and the clamping table 61, and one of the servo motors 68 is started to drive the rotating rod 69 to rotate, so that the rotating rod 69 drives the bevel gear set 67 to mesh, forcing the two groups of screw rods 64 to rotate synchronously. At this time, the threaded internal threaded tube 65 can be raised and lowered, thereby driving the clamping plate 66 to approach each other under the guidance of the telescopic sleeve 62, so that the multiple groups of rods between the clamping plate 66 and the clamping table 61 can be clamped and positioned. At this time, the clamping table 61 can be guided and raised in the limit groove 9 under the push of the electric cylinder 7, so that the rods clamped by the clamping table 61 and the clamping plate 66 can be accurately and stably contacted with the diamond wire 35, and single-wire cutting can be performed above and below the cross frame 2.

[0044] Working principle: When the device is in operation, the driving wheel 36 can be driven to rotate actively by starting the driver 8, and the diamond wire 35 wound around the outside of the four sets of guide wheels 33 can be guided and transported by the driving wheel 36. At this time, the transported diamond wire 35 can form four sets of cutting surfaces in different directions under the structure of the cross-shaped bracket 31;

[0045] With the high-speed conveying of the diamond wire 35, the two groups of grinding clamping seats 5 or cutting clamping seats 6 can be independently controlled by the four groups of electric cylinders 7 to be displaced and conveyed on the inner side of the cross-shaped frame 2, and the cutting clamping seats 6 arranged on the upper and lower sides of the inner side of the cross-shaped frame 2 are used to clamp multiple crystal bars, and the grinding clamping seats 5 arranged on both sides of the inner side of the cross-shaped frame 2 are used to limit the clamping of a single group of crystal bars, and then the electric cylinders 7 are used to independently control the two groups of grinding clamping seats 5 or cutting clamping seats 6 to move closer to the single-wire guide mechanism 3, so that the clamped and positioned crystal bars are in contact with the diamond wire 35, and the crystal bars are cut or polished;

[0046] As the diamond wire 35 is being cut or polished, the water in the water tank 1 can be transported into the annular liquid guide groove 32 through the guidance of the water supply system 4, and evenly sprayed out from the multiple groups of spray holes 34 on the outer side of the annular liquid guide groove 32, and then sprayed with water on the four groups of guide wheels 33 and the surfaces of the transported diamond wire 35, so that the cooling water is evenly and comprehensively sprayed on the guide wheels 33 and the diamond wire 35 as well as the cutting and polishing surfaces of the crystal rod, thereby increasing the cooling effect of the diamond wire 35, reducing the thermal wear rate, and extending the service life of the diamond wire 35, thereby realizing the multi-station cutting and polishing work of the single-wire processing equipment.

[0047] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Simple modifications or equivalent substitutions of the technical solution of the present invention by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the present invention.

Claims

1. An intelligent single-line device based on crystal processing, comprising a water tank (1), characterized in that: A cross-shaped frame (2) is fixedly connected at the middle position of the inner side of the water tank (1); a single-line guide mechanism (3) is fixedly connected at the middle position of the inner side of the cross-shaped frame (2); a water supply system (4) is provided at the bottom of one side of the water tank (1); an electric cylinder (7) is provided at the top and both sides of the outer side of the cross-shaped frame (2) and the bottom of the inner side; a driver (8) is provided at one side of the outer top of the cross-shaped frame (2); and a limiting groove (9) is provided at the edges of the inner top and bottom of the cross-shaped frame (2); the single-line guide mechanism (3) comprises a cross-shaped bracket (31), an annular liquid guide groove (32), a guide wheel (33), a spray hole (34), a diamond wire (35) and a driving wheel (36); the cross A cross-shaped bracket (31) is fixedly connected to the middle position of the inner side of the cross-shaped frame (2); an annular liquid guide groove (32) is installed at the middle position of the inner side of the cross-shaped bracket (31); the outer side of the annular liquid guide groove (32) is evenly provided with spray holes (34); the four corners of the inner side of the cross-shaped bracket (31) are sleeved with guide wheels (33); the output end of the driver (8) is provided with a driving wheel (36); the outer side of the driving wheel (36) is provided with a diamond wire (35) wound around the outer sides of the four groups of guide wheels (33); the top and bottom of the inner side of the cross-shaped frame (2) are provided with a cutting clamping seat (6), and the cutting clamping seat (6) respectively includes a clamping platform (61), a telescopic sleeve (62), a mounting groove (63), a screw rod (64) , an internal threaded tube (65), a clamping plate (66), a bevel gear set (67), a servo motor (68) and a rotating rod (69), the clamping platform (61) and the clamping plate (66) are all four groups, the four groups of clamping platforms (61) are slidably connected to the inner side of the limit groove (9), the output end of one group of the electric cylinder (7) is interconnected with the top of the two groups of clamping platforms (61), the output end of the other group of the electric cylinder (7) is interconnected with the bottom of the other two groups of clamping platforms (61), one group of the mounting grooves (63) is installed on one side of the bottom of the two groups of clamping platforms (61), and the other group of the mounting grooves (63) is installed on one side of the top of the other two groups of clamping platforms (61), and one side of the inside of the four groups of the clamping platforms (61) is provided with a telescopic sleeve (6 2), a screw rod (64) is sleeved on the other side of the inside of the four groups of clamping platforms (61), and an internal threaded tube (65) with threaded adaptation is arranged on the outer side of the four groups of screw rods (64), and the four groups of internal threaded tubes (65) and the telescopic sleeve (62) are fixedly connected to the clamping plate (66), a servo motor (68) is arranged on one side of the two groups of mounting grooves (63), and a rotating rod (69) is arranged at the output end of the two groups of servo motors (68), and the bevel gear sets (67) are four groups, and the four groups of bevel gear sets (67) are respectively composed of a first bevel gear and a second bevel gear, and the first bevel gear is symmetrically arranged on the outer side of the two groups of rotating rods (69), and the second bevel gear meshing with the first bevel gear is arranged at the end of the outer side of the four groups of screw rods (64);A clamping area is provided at the middle position of the top of the two groups of clamping platforms (61) and at the middle position of the top of the two groups of clamping plates (66), and the clamping area is opposite to the vertical surface of the cross-shaped bracket (31). ; 2. The intelligent single-line device based on crystal processing according to claim 1, characterized in that: The two sides of the inner side of the cross-shaped frame (2) are provided with a grinding clamping seat (5), and the grinding clamping seat (5) respectively comprises an L-shaped mounting frame (51), a U-shaped mounting frame (52), a slide groove (53), a first electric push rod (54), a rotating motor (55), a first truncated cone sleeve (56), a second truncated cone sleeve (57), a bearing seat (58) and a second electric push rod (59). The L-shaped mounting frame (51) is divided into two groups. The output ends of the two groups of electric cylinders (7) are provided with L-shaped mounting frames (51). The inner sides of the two groups of L-shaped mounting frames (51) are provided with a slide groove (53). The inner sides of the slide groove (53) are provided with a U-shaped mounting frame (52) that is slidably matched. The back ends of the two groups of L-shaped mounting frames (51) are provided with a first electric push rod (54). The output end of the push rod (54) is fixedly connected to the U-shaped mounting frame (52); a rotating motor (55) is provided at one end of the inner side of the two groups of U-shaped mounting frames (52); a first truncated cone sleeve (56) is provided at the output end of the two groups of rotating motors (55); a second electric push rod (59) is provided at one end of the front side of the two groups of U-shaped mounting frames (52); a bearing seat (58) is provided at the output end of the two groups of the second electric push rod (59); a second truncated cone sleeve (57) is sleeved on the inner side of the two groups of bearing seats (58); the four groups of telescopic sleeves (62) are respectively composed of an outer sleeve and an inner sleeve; the four groups of clamping plates (66) are connected to the inner sleeve and the internal threaded tube (65); guide plates are provided on both sides of the four groups of clamping tables (61), and the guide plates are slidably matched with the limit grooves (9).

3. The intelligent single-line device based on crystal processing according to claim 1, characterized in that: The cross-shaped frame (2) and the cross-shaped bracket (31) are both composed of two groups of cross-shaped frame bodies, the two groups of cross-shaped frame bodies of the cross-shaped frame (2) are integrally connected, and the inner sides of the two groups of cross-shaped frame bodies of the cross-shaped bracket (31) are respectively integrally connected to the annular liquid guide groove (32) and the four groups of guide wheels (33).

4. The intelligent single-line device based on crystal processing according to claim 1, characterized in that: The water supply system (4) is composed of a water pump and a liquid guide tube. The bottom of one side of the water tank (1) is provided with a water pump that is interconnected, and the output end of the water pump is connected to the liquid guide tube, and the liquid guide tube is interconnected with the annular liquid guide tank (32).

5. The intelligent single-line device based on crystal processing according to claim 1, characterized in that: The annular liquid guide groove (32) is installed at the center of the cross-shaped bracket (31), and the plurality of groups of spray holes (34) correspond to the diamond wire (35) wound around the outside of the guide wheel (33).

6. The intelligent single-line device based on crystal processing according to claim 2, characterized in that: One side of the two sets of U-shaped mounting frames (52) is provided with a slide plate that slidably cooperates with the slide groove (53), and the inner sides of the two sets of the first truncated cone sleeve (56) and the second truncated cone sleeve (57) are both provided with anti-slip grooves.

7. The intelligent single-line device based on crystal processing according to claim 2, characterized in that: The two groups of bearing seats (58) are composed of a mounting block and a bearing, and a rotating shaft connected to the second truncated cone sleeve (57) is provided on the inner side of the bearing. The output ends of the two groups of the second electric push rods (59) are connected to the mounting block.

Citation Information

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