A large display screen glass panel processing system and grabbing device
The display glass panel processing system addresses safety and cost issues by integrating monitoring and feedback modules with a gripping device for precise handling, enhancing safety and reducing breakage risks in large screen processing.
Patent Information
- Application Number
- CN202410375006.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2044-03-29
AI Technical Summary
Existing display glass panel processing systems fail to adequately warn of dangerous situations during use, leading to potential breakage and high costs due to large screen sizes and mechanical inaccuracies, posing safety risks to operators.
A large display screen glass panel processing system with an operation control module, real-time interactive module, and data processing module to monitor and provide real-time feedback on dangerous behaviors, along with a gripping device featuring a power connection component, gas flow control assembly, and grabbing assembly to ensure safe and stable handling of glass panels.
The system enhances safety by classifying operation accuracy and severity of dangerous situations, providing intelligent interactive processing, and ensures stable transportation of glass panels through precise gripping and positioning, reducing the risk of breakage and economic losses.
Smart Images

Figure CN118183280B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of display screen production equipment, and in particular to a large display screen glass panel processing system and a gripping device. Background Art
[0002] Desktop computers are usually composed of display screens, host computers and peripherals. Among them, the display screen is made by automatic equipment to grab and load the screen glass panel, cut the large-size glass panel into corresponding sizes, and then reprocess it through machine tools.
[0003] The existing display glass panel processing system does not adequately warn of dangerous situations during use. Since the display screen is large in size before cutting, it is easy to break and has a high cost. If the mechanical equipment is deformed during operation or the values are inaccurate, it will affect the safety of the operator and cause great economic losses.
[0004] For example: The "Safety Protection System Based on LED Display Screen Production Workshop" disclosed in the Chinese Invention Patent / Invention Patent (Application Number: CN202210448318.0) discloses in its specification: During the production process, the existing LED display screen production workshop cannot promptly remind the equipment in the production workshop when failures and abnormalities occur. This causes safety hazards during the operation of personnel. Secondly, during the production process, personnel in the existing LED display screen production workshop may experience fatigue operation, which in turn has a safety impact on the health of production personnel. The above patents can prove the defects of the existing technology.
[0005] Therefore, we have made improvements to this and proposed a large display glass panel processing system and gripping device. Summary of the invention
[0006] The purpose of the present invention is to address the problem that the existing display glass panel processing system does not provide adequate warnings for dangerous situations during use. Since the display screen is large in size before cutting, it is easy to break and has a high cost. If the mechanical equipment is deformed during operation or the values are inaccurate, it will affect the safety of the operator and cause great economic losses.
[0007] In order to achieve the above-mentioned purpose of the invention, the present invention provides the following large display screen glass panel processing system and gripping device to improve the above-mentioned problems.
[0008] The specific application is as follows:
[0009] A large display glass panel processing system, comprising:
[0010] Operation control module, controlling the working process of the mechanical structure during the processing of the display glass panel and monitoring the working cycle during the operation of the display;
[0011] Real-time interactive module to obtain personalized display processing requirements and provide real-time feedback of parameters and cycle data;
[0012] The data processing module processes the input parameters, determines the threshold and locates the data and outputs it.
[0013] As a preferred technical solution of the present application, the operation control module includes an operation mechanical unit and a security monitoring unit. The operation mechanical unit is used to process the target display screen, and the security monitoring unit monitors dangerous behaviors during the operation process.
[0014] As a preferred technical solution of the present application, the data processing module processes the length, width, thickness and pre-cutting size of the target display screen according to the personalized parameters obtained in the input-output unit and transmits them to the input-output unit and the operation control module, feeds back the numerical value to the user in the input-output unit, and provides the numerical standard value to assist the control behavior in the operation control module.
[0015] As a preferred technical solution of the present application, the real-time interaction module includes an input-output unit and an alarm unit. The input-output unit obtains the personalized display screen size data provided by the user and outputs the data processing result for the user's reference. The alarm unit is used to alarm for dangerous behaviors during the operation.
[0016] As a preferred technical solution of the present application, the security monitoring unit performs security monitoring based on the accuracy of the behavior during the working cycle of the monitoring display screen and the matching degree of the approved operation data with the numerical standards provided by the data processing module. The values with low accuracy or matching degree are classified according to their severity and fed back to the alarm unit for user processing.
[0017] As a preferred technical solution of the present application, the alarm unit provides control authority for the operating mechanical unit and performs human-computer interaction processing after receiving data from the security monitoring unit.
[0018] A large display screen glass panel grabbing device includes a power connection component, the bottom of the power connection component is fixedly connected to a fixing component, one side of the fixing component is fixedly connected to a transmission component, the fixing component includes a first grabbing power component, the bottom of the first grabbing power component is movably connected to a grabbing component, the back of the fixing component is fixedly connected to a manipulator connecting plate, the grabbing component includes a gas flow control component and an air hole component, and the gas flow control component and the air hole component are both located at the bottom of the first grabbing power component.
[0019] As a preferred technical solution of the present application, the power connection assembly includes an air compressor, a first heat sink is fixedly connected to the top of the air compressor, a connecting block is fixedly connected to the middle of the top of the air compressor, a robotic arm connecting groove is fixedly connected to the top of the connecting block, shunt pipes are fixedly connected to the front and back sides of both sides of the air compressor, gas tanks are fixedly connected to the two sides of the shunt pipes, the front and back sides of the gas tanks are fixedly connected to the second air pipes, the front and back sides of the air compressor are fixedly connected to the first air pipes, and the two sides of the gas tanks are fixedly connected to the third air pipes.
[0020] As a preferred technical solution of the present application, the fixing assembly also includes a V-shaped connecting plate, which is located at the top of the first grabbing power assembly, a second grabbing assembly is fixedly connected to the middle of the bottom of the V-shaped connecting plate, and a positioning assembly is fixedly connected to the other side of the bottom of the V-shaped connecting plate.
[0021] As a preferred technical solution of the present application, the grabbing assembly also includes a sleeve, a second positioning sleeve is provided on the top of the sleeve, an air guide tube is fixedly connected to one side of the sleeve, an outer suction cup is fixedly connected to the bottom of the outer side of the sleeve, a connecting rubber is fixedly connected to the bottom of the outer suction cup, an inner suction cup is fixedly connected to the inner side of the top of the connecting rubber, a telescopic rod is fixedly connected to the top of the air hole assembly, a sealing circular plate is fixedly connected to the top of the inner side of the sleeve, a limiting block is fixedly connected to one side of the top of the sealing circular plate, and a first gear is fixedly connected to the top of the limiting block.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] In the scheme of this application:
[0024] 1. In order to solve the problem of insufficient reminder of dangerous situations during use in the prior art, the present application cooperates with the security monitoring unit and the alarm unit, classifies the accuracy of operation behavior or the low matching degree of operation value according to the severity, and feeds back to the alarm unit for user processing, thereby realizing intelligent interactive processing of dangerous situations and improving the safety factor;
[0025] 2. Through the set gas flow control assembly, when the first arc plate does not cover the rotating groove of the ventilation arc plate, the gas flow control assembly is in a ventilation state, so that the gas guide pipe is connected to the gas in the internal chamber of the inner suction cup to achieve the gas guide function; when the first arc plate covers the rotating groove of the ventilation arc plate, the gas flow control assembly is in a closed state, and the gas guide pipe guides the gas to push the gas flow control assembly to move, thereby achieving the braking and telescopic function;
[0026] 3. Through the outer suction cup, connecting rubber and inner suction cup, when the gas flow control component is in the ventilation state, the gas is sucked through the gas flow control component to make the inside of the inner suction cup in a negative pressure state, forming a suction cup shape, thereby realizing the function of grabbing the glass panel;
[0027] 4. Through the provision of the outer suction cup, the connecting rubber and the inner suction cup, when the gas flow control component is in a closed state, the gas pushes the gas flow control component, and the gas flow control component drives the connecting rubber and the inner suction cup to move downward, and the diameter of the connecting rubber is changed by movement. Different contact diameters are selected according to different glass panel properties, so that the application range of the manipulator is expanded. When the inner suction cup descends and deforms to form a spherical shape with the outer suction cup, the connecting rubber and the inner suction cup, the transportation of the raw material glass panel for display production is realized;
[0028] 5. By setting a power assembly, the first teeth and the third teeth are meshed with each other, and the first transmission belt and the fifth teeth are meshed with each other. When the first servo motor moves, the grabbing assembly located at the bottom of the first grabbing power assembly and the second grabbing assembly is driven to rotate synchronously, so that the contact position of the grabbing assembly and the glass panel is always on the same plane, ensuring the stability of the movement of the glass panel when the grabbing assembly is transformed. Because the roughness of the outer side of the outer suction cup is the same as the roughness of the bottom of the connecting rubber and the roughness of the inner side of the inner suction cup, the grabbing assembly can provide stable friction during transportation and support, avoiding the glass panel from slipping due to too little friction;
[0029] 6. The first fixed plate and the second fixed plate are provided to realize the positioning of the first transmission belt, thereby avoiding the problem that the connecting rod is deformed and cannot keep the third tooth and the fifth tooth engaged during long-term operation, and realizing stable transmission of the first transmission belt and the fifth tooth;
[0030] 7. The air guide tube and the sleeve are provided so that the air guide tube is separated from the sleeve during the rotation of the grab assembly, so as to avoid the air guide tube affecting the rotation of the grab assembly during the transportation of the glass panel. The front and back sides of the limit block are inclined surfaces, that is, the limit block can only cooperate with the second positioning sleeve and the air hole assembly by rotation, so as to avoid the situation that the glass panel cannot be transported normally due to the fall of the limit block during the transportation;
[0031] 8. Through the set air hole assembly, when the grabbing assembly is in the shape of a suction cup, the air hole assembly and the gas flow control assembly cooperate with each other to extract the gas in the internal chamber of the inner suction cup and adjust the diameter of the connecting rubber; when the grabbing assembly is in a spherical shape, the groove of the third positioning sleeve is engaged with the limit block to transmit the lateral rotation of the grabbing assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1A schematic diagram of a large display glass panel processing system provided for this application;
[0033] Figure 2 A schematic diagram of the overall structure of the gripping state of the large display screen glass panel gripping device provided in this application;
[0034] Figure 3 A schematic diagram of the overall structure of the large display screen glass panel grabbing device provided in this application in the transport state;
[0035] Figure 4 A schematic diagram of the structure of the fixing components of the large display screen glass panel gripping device provided in this application;
[0036] Figure 5 A schematic diagram of the structure of the power connection assembly of the large display screen glass panel grabbing device provided in this application;
[0037] Figure 6 A schematic diagram of the structure of the large display screen glass panel gripping device provided in this application;
[0038] Figure 7 A schematic diagram of the structure B of the large display screen glass panel grabbing device provided in this application;
[0039] Figure 8 A schematic diagram of the first bevel gear structure of the large display screen glass panel grabbing device provided in this application;
[0040] Fig. 9 A schematic diagram of the structure of a grabbing assembly of a large display screen glass panel grabbing device provided in this application;
[0041] Fig.10 A schematic diagram of the cross-sectional structure of a gripping component of a gripping device for a large display screen glass panel provided in this application;
[0042] Fig.11 A schematic diagram of the structure of a gripping component of a gripping device for a large display screen glass panel provided in this application;
[0043] Fig.12 A schematic diagram of the structure of a gas flow control component of a large display screen glass panel grabbing device provided in this application;
[0044] Fig.13 Schematic diagram of the explosion of the gas flow control assembly of the large display glass panel gripping device provided for this application;
[0045] Fig.14 A schematic diagram of the structure of the pore assembly of the large display screen glass panel gripping device provided in this application;
[0046] Fig.15A schematic diagram of the transmission assembly structure of the large display screen glass panel grabbing device provided in this application;
[0047] Fig.16 Schematic diagram of the transmission assembly structure of the large display screen glass panel grabbing device provided in this application.
[0048] Indicated in the figure:
[0049] 1. Power connection assembly; 101. Air compressor; 102. First heat sink; 103. Connection block; 104. Robot arm connection slot; 105. Diverter pipe; 106. Air tank; 107. First air pipe; 108. Second air pipe; 109. Third air pipe; 2. Fixing assembly; 201. First grabbing power assembly; 2011. First air cavity; 2012. Second heat sink; 2013. First positioning plate; 2014. Connecting shaft; 2015. First rotating shaft; 2016. Connecting rod; 2017. Power assembly; 20171. First servo motor; 201 72, second rotating shaft; 20173, first tooth; 20174, first bevel gear; 20175, second tooth; 20176, first transmission belt; 20177, third tooth; 2018, rotating ring; 2019, fourth tooth; 202, second grab assembly; 2021, air cavity assembly; 2022, first fixed plate; 2023, second fixed plate; 2024, driven shaft; 2025, fifth tooth; 2026, rotating disk; 203, positioning assembly; 2031, fixed square tube; 2032, second positioning plate; 2033, first positioning sleeve ; 204, V-shaped connecting plate; 3, manipulator connecting plate; 4, grabbing assembly; 401, sleeve; 402, second positioning sleeve; 403, air guide tube; 404, outer suction cup; 405, telescopic rod; 406, gas flow control assembly; 4061, second servo motor; 4062, rotating circular plate; 4063, first connecting plate; 4064, first arc plate; 4065, storage arc plate; 4066, ventilation arc plate; 4067, positioning ring; 4068, circular sealing plate; 4069, arc stopper; 40610, first arc sealing plate; 40611, second arc shaped sealing plate; 407, connecting rubber; 408, air hole assembly; 4081, circular air hole plate; 4082, collar; 4083, third positioning sleeve; 409, inner suction cup; 4010, sealing circular plate; 4011, limit block; 4012, first gear; 5, transmission assembly; 501, third fixed plate; 502, first transmission wheel; 503, second bevel gear; 504, second transmission belt; 505, second transmission wheel; 506, fourth fixed plate; 507, third transmission wheel; 508, third transmission belt; 509, sixth tooth; 5010, fourth transmission wheel. DETAILED DESCRIPTION
[0050] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0051] As described in the background technology, the existing display glass panel processing system does not adequately warn of dangerous situations during use. Since the display screen is large in size before cutting, it is easy to break and has a high cost. If the mechanical equipment is deformed during operation or the numerical value is inaccurate, it will affect the safety of the operator and cause great economic losses.
[0052] In order to solve this technical problem, the present invention provides a large display screen glass panel processing system and a gripping device, which are applied to display screen glass panel processing.
[0053] Specifically, please refer to Figure 1 , the large display screen glass panel processing system specifically includes:
[0054] Operation control module, controlling the working process of the mechanical structure during the processing of the display glass panel and monitoring the working cycle during the operation of the display;
[0055] Real-time interactive module to obtain personalized display processing requirements and provide real-time feedback of parameters and cycle data;
[0056] The data processing module processes the input parameters, determines the threshold and locates the data and outputs it.
[0057] The large display screen glass panel processing system provided by the present invention can classify the accuracy of operation behavior or the low matching degree of operation value according to the severity, and feed back to the alarm unit for user processing, thereby realizing intelligent interactive processing of dangerous situations and improving the safety factor.
[0058] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.
[0059] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
[0060] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0061] Example 1
[0062] Please refer to Figure 1 A large display screen glass panel processing system, wherein the operation control module includes an operation mechanical unit and a security monitoring unit. The operation mechanical unit is used to process the target display screen, and the security monitoring unit monitors dangerous behaviors during the operation process.
[0063] Please refer to Figure 1 A large display glass panel processing system, wherein the security monitoring unit performs security monitoring based on the behavioral accuracy of the display screen processing during the working cycle and the matching degree of the approved operation data with the numerical standards provided by the data processing module. The values with low accuracy or matching degree are classified according to their severity and fed back to the alarm unit for user processing.
[0064] Further, such as Figure 1 As shown, the data processing module processes the length, width, thickness and pre-cut size of the target display screen according to the personalized parameters obtained from the input and output unit and transmits them to the input and output unit and the operation control module. The input and output unit feeds back the values to the user to facilitate the customer to check the data in real time. The operation control module provides numerical standard values to assist in control behavior to ensure the accuracy of the operation process.
[0065] Further, such as Figure 1 As shown, the real-time interaction module includes an input-output unit and an alarm unit. The input-output unit obtains the personalized display screen size data provided by the user and outputs the data processing result for the user's reference. The alarm unit is used to alarm and remind dangerous behaviors during the operation.
[0066] Further, such as Figure 1 As shown, the alarm unit provides control authority for the operating mechanical unit, performs human-computer interaction processing after receiving data from the security monitoring unit, and the user can freely decide to continue execution or make an emergency stop based on the alarm content.
[0067] Example 2
[0068] Please refer to Figure 2 and Figure 3 A large display screen glass panel grabbing device includes a power connection component 1, a fixing component 2 is fixedly connected to the bottom of the power connection component 1, a transmission component 5 is fixedly connected to one side of the fixing component 2, the fixing component 2 includes a first grabbing power component 201, a grabbing component 4 is movably connected to the bottom of the first grabbing power component 201, a manipulator connecting plate 3 is fixedly connected to the back of the fixing component 2, the grabbing component 4 includes a gas flow control component 406 and an air hole component 408, and the gas flow control component 406 and the air hole component 408 are both located at the bottom of the first grabbing power component 201.
[0069] The power connection component 1 is the power component and steering connection port of the entire manipulator, which is used to be fixed to the robot arm and provide power for grabbing and putting down the screen. The fixing component 2 is the main fixing frame of the manipulator, which is used to fix the power connection component 1 and the grabbing component 4, and provide kinetic energy for the operation of the grabbing component 4. The gas flow control component 406 is a component used for functional conversion of the grabbing component 4. The air hole component 408 is a connection component for structural conversion. The transmission component 5 is a power transmission mechanism for transporting glass panels.
[0070] Further, such as Figure 5 As shown, the power connection assembly 1 includes an air compressor 101, a first heat sink 102 is fixedly connected to the top of the air compressor 101, a connection block 103 is fixedly connected to the middle of the top of the air compressor 101, a mechanical arm connection groove 104 is fixedly connected to the top of the connection block 103, a shunt pipe 105 is fixedly connected to the front and back sides of both sides of the air compressor 101, a gas tank 106 is fixedly connected to both sides of the shunt pipe 105, a second air pipe 108 is fixedly connected to the front and back sides of the gas tank 106, a first air pipe 107 is fixedly connected to both sides of the front and back sides of the air compressor 101, and a third air pipe 109 is fixedly connected to both sides of the gas tank 106; the spacing between the pipeline on the front of the air compressor 101 and the bottom of the pipeline corresponding to the back of the air compressor 101 is the same.
[0071] Example 3
[0072] The large display screen glass panel grabbing device provided in Example 1 is further optimized. Specifically, Figure 4 , Figure 6 and Figure 8As shown, the first grabbing power assembly 201 includes a first air cavity 2011, one side of the first air cavity 2011 is fixedly connected to a second heat sink 2012, the bottom of the first air cavity 2011 is fixedly connected to a first positioning plate 2013, the back of the first positioning plate 2013 is movably sleeved with a connecting shaft 2014, the second heat sink 2012 is a group of two and the spacing between two adjacent groups is the same, the connecting shaft 2014 and the first positioning plate 2013 are movably connected through bearings, the spacing between the connecting shafts 2014 is the same as the diameter of the sleeve 401, and the front and back sides of the connecting shaft 2014 are fixedly connected to the outer side of the sleeve 401, so that when the first servo motor 20171 is working and drives the first bevel gear 20174 to rotate, the second gear The cooperation between teeth 20175 and 20179 can drive all the grabbing components 4 at the bottom of the first grabbing power component 201 to adjust the angle. The front of the first positioning plate 2013 at the bottom of the first air cavity 2011 is movably connected with the first rotating shaft 2015, and the back of the first rotating shaft 2015 is fixedly connected to the outer side of the sleeve 401. The front of the first air cavity 2011 is fixedly connected with a connecting rod 2016, and the front of the connecting rod 2016 is fixedly connected with a power component 2017. The outer side of the first rotating shaft 2015 is fixedly connected with a rotating ring 2018, and the outer side of the rotating ring 2018 is fixedly connected with a fourth tooth 2019. The power component 2017 includes a first servo motor 20171, and the output of the first servo motor 20171 is fixedly connected to the outer side of the sleeve 401. The output shaft is transmission-connected with the second rotating shaft 20172, and the bottom of the second rotating shaft 20172 is fixedly connected with the first bevel gear 20174, and the teeth on the outer side of the first bevel gear 20174 mesh with the teeth on the outer side of the second bevel gear 503, so that the rotation of the first bevel gear 20174 can drive the transmission component 5 to rotate, and then drive the grasping component 4 after the form transformation to perform transportation work, and the bottom of the first bevel gear 20174 is fixedly connected with the second teeth 20175, and the second teeth 20175 mesh with the rotating ring 2018. The length of the arc formed by the second teeth 20175 is the same as the length of the arc formed by the fourth teeth 2019, and the angle of the arc formed by the fourth teeth 2019 is ninety degrees. The cooperation between the second tooth 20175 and the fourth tooth 2019 can drive the grabbing assembly 4 to adjust the angle when the second tooth 20175 passes through the front rotating ring 2018, and can restore the grabbing assembly 4 to its original position when it passes through the back rotating ring 2018. The bottom of the outer side of the second rotating shaft 20172 is fixedly connected with the first tooth 20173, and the third tooth 20177 is meshed with the first tooth 20173 to ensure that the power of the first servo motor 20171 can be effectively transmitted. The outer side of the second rotating shaft 20172 is movably sleeved with the first transmission belt 20176, and the inner side of the first transmission belt 20176 is fixedly connected with the third tooth 20177. The outer side of the first rotating shaft 2015 is fixedly sleeved with two rotating rings 2018.The outer side of the rotating ring 2018 is fixedly connected with the fourth tooth 2019.
[0073] Further, such as Figure 4 , Figure 6 and Figure 7 As shown, the fixing component 2 also includes a V-shaped connecting plate 204, and the middle part of the bottom of the V-shaped connecting plate 204 is fixedly connected with the second grabbing component 202, and the second grabbing component 202 includes an air cavity component 2021, and the air cavity component 2021 is composed of a first air cavity 2011, a second heat sink 2012, a first positioning plate 2013, a connecting shaft 2014, a first rotating shaft 2015, a rotating ring 2018 and a fourth tooth 2019, so that the grabbing component 4 located at the bottom of the second grabbing component 202 can rotate following the operation of the first servo motor 20171, so that the first grabbing power component 201 and the bottom of the second grabbing component 202 are connected. The grabbing assembly 4 can rotate simultaneously, the front side of the air cavity assembly 2021 is fixedly connected with the first fixed plate 2022, the bottom of the second fixed plate 2023 is movably sleeved with the driven shaft 2024, the bottom outside of the driven shaft 2024 is fixedly connected with the fifth tooth 2025, the bottom of the driven shaft 2024 is fixedly connected with a rotating disk 2026, 2026, the other side of the bottom of the V-shaped connecting plate 204 is fixedly connected with the positioning assembly 203, the positioning assembly 203 includes a fixed square tube 2031, the bottom of the fixed square tube 2031 is fixedly connected with the second positioning plate 2032, and the back of the second positioning plate 2032 is fixedly connected with the first positioning sleeve 2033.
[0074] Example 4
[0075] The large display screen glass panel grabbing device provided in Example 1 or 2 is further optimized, specifically, as follows: Fig. 9 , Fig.10 and Fig.11As shown, the grab assembly 4 also includes a sleeve 401, a second positioning sleeve 402 is provided on the top of the sleeve 401, an air guide tube 403 is fixedly connected to one side of the sleeve 401, an outer suction cup 404 is fixedly connected to the bottom of the outer side of the sleeve 401, a connecting rubber 407 is fixedly connected to the bottom of the outer suction cup 404, an inner suction cup 409 is fixedly connected to the inner side of the top of the connecting rubber 407, an air hole assembly 408 is fixedly connected to the top of the inner side of the inner suction cup 409, a sealing circular plate 4010 is fixedly connected to the top of the inner side of the sleeve 401, and a limiting block 4011 is fixedly connected to one side of the top of the sealing circular plate 4010. The top of the limit block 4011 is fixedly connected to the first gear 4012, the diameter of the top of the gas flow control component 406 matches the diameter of the inner side of the sleeve 401, the teeth on the outer side of the first gear 4012 mesh with the sixth teeth 509, the material of the outer side of the outer suction cup 404, the material of the bottom of the connecting rubber 407 and the material of the inner wall of the inner suction cup 409 are the same, a fixing groove is provided on one side of the bottom of the second positioning sleeve 402, the size of the fixing groove of the second positioning sleeve 402 matches the limit block 4011, and the connection position between the air guide tube 403 and the sleeve 401 is located below the sealing circular plate 4010.
[0076] The connection position of the air guide tube 403 is to ensure that the gas injected into the sleeve 401 by the air guide tube 403 can generate thrust on the gas flow control component 406 or act on the inside of the inner suction cup 409 through the gas flow control component 406. When the gas flow control component 406 is pushed, the gas flow control component 406 can be driven to descend, and then the telescopic rod 405 and the air hole component 408 are pushed down, so that the inner suction cup 409 descends and deforms to form a spherical shape with the outer suction cup 404, the connecting rubber 407 and the inner suction cup 409, so as to transport the raw material glass panel of the display production;
[0077] When the gas passes through the gas flow control component 406, a negative pressure state can be generated inside the inner suction cup 409 by absorbing the gas, thereby achieving the function of grabbing the glass panel, and the diameter of the connecting rubber 407 can be changed when the gas flow control component 406 is pushed, so that different contact diameters can be selected according to different glass panel properties, so that the application range of the manipulator is expanded, and the air guide tube 403 is separated from the sleeve 401 when the grabbing component 4 rotates. When the grabbing component 4 returns to its original position, the sealing ring at the bottom of the air guide tube 403 will reseal the connection between the air guide tube 403 and the sleeve 401. The front and back sides of the limit block 4011 are inclined surfaces, that is, the limit block 4011 can only cooperate with the second positioning sleeve 402 and the air hole component 408 by rotation.
[0078] Further, such as Fig.12 and Fig.13As shown, the gas flow control component 406 includes a second servo motor 4061, the output shaft of the second servo motor 4061 is transmission-connected to the rotating circular plate 4062, the outer side of the rotating circular plate 4062 is fixedly connected with the first connecting plate 4063, the outer side of the first connecting plate 4063 is fixedly connected with the first arc plate 4064, the outer side of the rotating circular plate 4062 is movably sleeved with a positioning ring 4067, the outer side of the positioning ring 4067 is fixedly sleeved with a second arc-shaped sealing plate 40611, the outer side of the positioning ring 4067 is fixedly connected with an arc-shaped stopper 4069, the top of the inner side of the arc-shaped stopper 4069 is fixedly connected with a circular sealing plate 4068, the outer side of the circular sealing plate 4068 is fixedly connected with the first arc-shaped sealing plate 40610, the distance between the bottom of the circular sealing plate 4068 and the top of the positioning ring 4067 is the same as the thickness of the rotating circular plate 4062, and a storage groove is provided inside the storage arc plate 4065 The size of the storage groove of the storage arc plate 4065 cooperates with the first arc plate 4064, and a rotation groove is provided on the inner side of the storage arc plate 4065 and the ventilation arc plate 4066. The angle of the rotation groove of the ventilation arc plate 4066 is one hundred and twenty degrees. The thickness of the arc stopper 4069 is the same as that of the storage arc plate 4065. A ventilation hole is provided on the top of the ventilation arc plate 4066. The contour of the ventilation hole of the ventilation arc plate 4066 is five millimeters smaller than the contour edge of the cross-section of the first arc plate 4064. The top of the limit block 4011 and the top of the sleeve 401 are both arc surfaces and the center of the circle is on the same line as the center of the first rotating shaft 2015, which ensures the sealing between the first arc plate 4064 and the ventilation arc plate 4066. The overall turntable of the gas flow control component 406 can be adjusted by the operation of the second servo motor 4061 to realize the functions of transporting glass panels, grabbing glass panels and applying a variety of panels.
[0079] Further, such as Fig.14 As shown, the air hole assembly 408 includes a circular air hole plate 4081, the outer side of the circular air hole plate 4081 is fixedly sleeved with a ring 4082, the bottom of the ring 4082 is fixedly sleeved with a third positioning sleeve 4083, the top of the circular air hole plate 4081 and the bottom of the ring 4082 are both provided with air holes, the air holes of the circular air hole plate 4081 and the ring 4082 are located on the outside of the connection position between the telescopic rod 405 and the circular air hole plate 4081, the bottom of the third positioning sleeve 4083 is provided with a groove, the groove of the third positioning sleeve 4083 cooperates with the limit block 4011, and when the grabbing assembly 4 is located at the bottom of the second grabbing assembly 202, the outer side of the sleeve 401 is not provided with the first gear 4012.
[0080] Example 5
[0081] The large display screen glass panel grabbing device provided in Example 1 or 2 is further optimized, specifically, as follows: Fig.15 and Fig.16As shown, the transmission assembly 5 includes a third fixed plate 501, a first transmission wheel 502 is provided on the front side of one side of the third fixed plate 501, a second bevel gear 503 is fixedly connected to the other side of the first transmission wheel 502, a second transmission belt 504 is movably sleeved on the outer side of the first transmission wheel 502, a second transmission wheel 505 is movably sleeved on the back side of one side of the third fixed plate 501, a fourth transmission wheel 5010 is fixedly connected to the other side of the second transmission wheel 505, a third transmission belt 508 is movably sleeved on the outer side of the fourth transmission wheel 5010, a sixth tooth 509 is fixedly connected to the outer side of the third transmission belt 508, a third transmission wheel 507 is movably connected to the inner side of the third transmission belt 508, a fourth fixed plate 506 is movably sleeved on one side of the third transmission wheel 507, the second bevel gear 503 is meshed with the first bevel gear 20174, and one side of the fourth fixed plate 506 is fixedly connected to the first positioning plate 2013.
[0082] The use process of the large display screen glass panel processing system and the grabbing device provided by the present invention is as follows:
[0083] First, the bottom diameter of the grab assembly 4 is adjusted according to different glass panels. First, the air compressor 101 is used to inject air into the two gas tanks 106 through the shunt pipe 105, and then the gas is injected into the first air cavity 2011 and the air cavity assembly 2021 through the first air pipe 107, the second air pipe 108 and the third air pipe 109. At the same time, the second servo motor 4061 is used to drive the rotating circular plate 4062 to rotate, and then the first arc plate 4064 is driven to rotate. Since the bottom of the storage arc plate 4065 and the ventilation arc plate 4066 are connected to the top of the telescopic rod 405, the bottom of the storage arc plate 4065 and the ventilation arc plate 4066 are connected to the top of the telescopic rod 405. The first arc plate 4064 is fixedly connected to the first arc plate 4064 so that it can rotate relative to the storage arc plate 4065 and the ventilation arc plate 4066, so that the first arc plate 4064 blocks the hole on the top of the ventilation arc plate 4066, and then the top of the gas flow control component 406 is pushed down by the action of air pressure, and then the gas flow control component 406 and the air hole component 408 are pushed down, and then the distance between the inner suction cup 409 and the outer suction cup 404 is adjusted by the position of the air hole component 408, and then the diameter of the bottom of the connecting rubber 407 is changed, so that the device can be suitable for glass panels of different specifications;
[0084] In the process of grabbing the panel, firstly, the bottom of the connecting rubber 407 is attached to the surface of the glass panel, and then the first arc plate 4064 is overlapped with the storage arc plate 4065 through the operation of the gas flow control component 406, and then the air compressor 101 is operated to extract the air inside the inner suction cup 409, so that the inside of the inner suction cup 409 is in a negative pressure state, and then the glass panel is grabbed and moved to the designated position;
[0085] When it is necessary to transport the glass panel to the device, the first arc plate 4064 is used to block the hole on the top of the ventilation arc plate 4066 through the gas flow control component 406 to ensure the sealing state of the ventilation arc plate 4066. The gas flow control component 406 is pushed out under the action of air pressure, and then the air hole component 408 is moved closer to one side of the sleeve 401 on the other side, so that the outer suction cup 404, the connecting rubber 407 and the inner suction cup 409 form a spherical shape. The device is reversed and flush with the horizontal plane through the work of the mechanical arm, and then the air flow control component 406 is pushed out. The first servo motor 20171 rotates, which in turn drives the second rotating shaft 20172 to rotate. Through the cooperation between the first tooth 20173 and the third tooth 20177 and the transmission of the first transmission belt 20176, all the driven shafts 2024 are driven to rotate, which in turn drives the rotating disk 2026 and the first bevel gear 20174 to rotate. Then, the teeth located at the bottom of the first bevel gear 20174 and the rotating disk 2026 and the fourth tooth 2019 rotate, which in turn drives the rotating ring 2018 to rotate, and the connecting The first rotating shaft 2015 is driven to rotate and the grabbing assembly 4 is driven to rotate at the same time, and the rotation angle is controlled to be ninety degrees. During the rotation, the air guide tube 403 is separated from the sleeve 401, and after the rotation is completed, the motor shaft is fixed, and then the rotating ring 2018 is fixed by the teeth at the bottom of the first bevel gear 20174 so that it does not rotate, and then the grabbing assembly 4 in the same line is linked through the limit block 4011. Since all the grabbing assemblies 4 rotate synchronously, the glass panel can be moved smoothly. After the grabbing assembly 4 rotates ninety degrees, the first gear 4012 is meshed with the sixth teeth 509, and then the first transmission wheel 502 is driven to rotate through the second bevel gear 503, and then the second transmission wheel 505 is driven to rotate through the second transmission belt 504, and at the same time, the fourth transmission wheel 5010 is driven to rotate and then the third transmission belt 508 is driven to move, and then the grabbing assembly 4 is driven to rotate and drive the glass panel to be transported to the equipment. When it is necessary to grab again, the equipment can work away from the reverse direction according to the above work to restore the grabbing state.
[0086] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0087] Obviously, the embodiments described above are only some embodiments of the present invention, rather than all embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific embodiments, or to perform equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the specification and drawings of the present invention, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the present invention.
Claims
1. A large display screen glass panel grabbing device, characterized in that: The invention comprises a power connection component (1), wherein the bottom of the power connection component (1) is fixedly connected to a fixing component (2), one side of the fixing component (2) is fixedly connected to a transmission component (5), the fixing component (2) comprises a first grasping power component (201), the bottom of the first grasping power component (201) is movably connected to a grasping component (4), the back of the fixing component (2) is fixedly connected to a manipulator connecting plate (3), the grasping component (4) comprises a gas flow control component (406) and an air hole component (408), and the gas flow control component (406) and the air hole component (408) are both located at the bottom of the first grasping power component (201); The fixing assembly (2) further comprises a V-shaped connecting plate (204), wherein the V-shaped connecting plate (204) is located on the top of the first grabbing power assembly (201), the middle of the bottom of the V-shaped connecting plate (204) is fixedly connected to the second grabbing assembly (202), and the other side of the bottom of the V-shaped connecting plate (204) is fixedly connected to the positioning assembly (203); The first grasping power assembly (201) comprises a first air cavity (2011), a second heat sink (2012) is fixedly connected to one side of the first air cavity (2011), a first positioning plate (2013) is fixedly connected to the bottom of the first air cavity (2011), a connecting shaft (2014) is movably sleeved on the back of the first positioning plate (2013), the second heat sink (2012) is arranged in groups of two and the spacing between two adjacent groups is the same, the connecting shaft (2014) is movably connected to the first positioning plate (2013) via a bearing, the spacing between the connecting shafts (2014) is the same as the diameter of the sleeve (401), and the connecting shaft (2014) is movably sleeved on the back of the first positioning plate (2013). The front and back sides of the first air cavity (2014) are both fixedly connected to the outer side of the sleeve (401); the front side of the first positioning plate (2013) at the bottom front side of the first air cavity (2011) is movably connected to the first rotating shaft (2015); the back side of the first rotating shaft (2015) is fixedly connected to the outer side of the sleeve (401); the front side of the first air cavity (2011) is fixedly connected to a connecting rod (2016); the front side of the connecting rod (2016) is fixedly connected to a power assembly (2017); the power assembly (2017) comprises a first servo motor (20171); the output shaft of the first servo motor (20171) is connected to the second rotating shaft ( The second rotating shaft (20172) is connected to the first bevel gear (20174) by transmission, the bottom of the second rotating shaft (20172) is fixedly connected to the first bevel gear (20174), the teeth on the outside of the first bevel gear (20174) mesh with the teeth on the outside of the second bevel gear (503), the bottom of the first bevel gear (20174) is fixedly connected to the second teeth (20175), the second teeth (20175) and the rotating ring (2018) are meshed with each other, the length of the arc formed by the second teeth (20175) is the same as the length of the arc formed by the fourth teeth (2019), the angle of the arc formed by the fourth teeth (2019) is ninety degrees, and the second rotating shaft ( The bottom of the outer side of the second rotating shaft (20172) is fixedly connected with a first tooth (20173), the third tooth (20177) and the first tooth (20173) are meshed with each other, and the power of the first servo motor (20171) can be effectively transmitted. The outer side of the second rotating shaft (20172) is movably sleeved with a first transmission belt (20176), the inner side of the first transmission belt (20176) is fixedly connected with a third tooth (20177), the outer side of the first rotating shaft (2015) is fixedly sleeved with two rotating rings (2018), and the outer side of the rotating ring (2018) is fixedly connected with a fourth tooth (2019); The grab assembly (4) also comprises a sleeve (401), a second positioning sleeve (402) is provided at the top of the sleeve (401), an air guide tube (403) is fixedly connected to one side of the sleeve (401), an outer suction cup (404) is fixedly connected to the bottom of the outer side of the sleeve (401), a connecting rubber (407) is fixedly connected to the bottom of the outer suction cup (404), an inner suction cup (409) is fixedly connected to the inner side of the top of the connecting rubber (407), a telescopic rod (405) is fixedly connected to the top of the air hole assembly (408), a sealing circular plate (4010) is fixedly connected to the top of the inner side of the sleeve (401), a limiting block (4011) is fixedly connected to one side of the top of the sealing circular plate (4010), and a first gear (4012) is fixedly connected to the top of the limiting block (4011); The transmission assembly (5) comprises a third fixed plate (501), a first transmission wheel (502) being movably sleeved on the front side of one side of the third fixed plate (501), a second bevel gear (503) being fixedly connected to the other side of the first transmission wheel (502), a second transmission belt (504) being movably sleeved on the outer side of the first transmission wheel (502), a second transmission wheel (505) being movably sleeved on the back side of one side of the third fixed plate (501), a fourth transmission wheel (5010) being fixedly connected to the other side of the second transmission wheel (505), and the third fixed plate (501) being movably sleeved on the back side of one side of the third fixed plate (501). The outer side of the fourth transmission wheel (5010) is movably sleeved with a third transmission belt (508), the outer side of the third transmission belt (508) is fixedly connected with a sixth tooth (509), the inner side of the third transmission belt (508) is movably connected with a third transmission wheel (507), one side of the third transmission wheel (507) is movably sleeved with a fourth fixed plate (506), the second bevel gear (503) and the first bevel gear (20174) are meshed with each other, and one side of the fourth fixed plate (506) is fixedly connected with the first positioning plate (2013); The teeth on the outer side of the first gear (4012) mesh with the sixth teeth (509), a fixing groove is provided on one side of the bottom of the second positioning sleeve (402), the size of the fixing groove of the second positioning sleeve (402) matches the limit block (4011), the connection position between the air guide tube (403) and the sleeve (401) is located below the sealing circular plate (4010), the gas flow control component (406) comprises a second servo motor (4061), the output shaft of the second servo motor (4061) is transmission-connected to the rotating circular plate (4062), the outer side of the rotating circular plate (4062) is fixedly connected to the first connecting plate (4063), the outer side of the first connecting plate (4063) is fixedly connected to the first arc plate (4064), the outer side of the rotating circular plate (4062) is movably sleeved with a positioning ring (4067), and the outer side of the positioning ring (4067) is fixedly sleeved with the second arc sealing plate (4061). 1), the outer side of the positioning ring (4067) is fixedly connected to an arc-shaped stopper (4069), the top of the inner side of the arc-shaped stopper (4069) is fixedly connected to a circular sealing plate (4068), the outer side of the circular sealing plate (4068) is fixedly connected to a first arc-shaped sealing plate (40610), the distance between the bottom of the circular sealing plate (4068) and the top of the positioning ring (4067) is the same as the thickness of the rotating circular plate (4062), and the storage arc plate (406 5) is provided with a storage groove inside, the size of the storage arc plate (4065) storage groove is matched with the first arc plate (4064), the inner sides of the storage arc plate (4065) and the ventilation arc plate (4066) are provided with a rotation groove, the angle of the rotation groove of the ventilation arc plate (4066) is 120 degrees, the thickness of the arc stopper (4069) is the same as the thickness of the storage arc plate (4065), and the top of the ventilation arc plate (4066) is provided with a ventilation hole.
2. A large display screen glass panel grabbing device according to claim 1, characterized in that: The power connection assembly (1) comprises an air compressor (101), the top of the air compressor (101) is fixedly connected to a first heat sink (102), the middle of the top of the air compressor (101) is fixedly connected to a connection block (103), the top of the connection block (103) is fixedly connected to a mechanical arm connection slot (104), the front and back sides of both sides of the air compressor (101) are fixedly connected to shunt pipes (105), both sides of the shunt pipe (105) are fixedly connected to an air tank (106), the front and back sides of the air tank (106) are fixedly connected to a second air pipe (108), both sides of the front and back sides of the air compressor (101) are fixedly connected to a first air pipe (107), and both sides of the air tank (106) are fixedly connected to a third air pipe (109).
3. A large display screen glass panel processing system, using the large display screen glass panel grabbing device as claimed in claim 2, characterized in that: include: Operation control module, controlling the working process of the mechanical structure during the processing of the display glass panel and monitoring the working cycle during the operation of the display; Real-time interactive module to obtain personalized display processing requirements and provide real-time feedback of parameters and cycle data; The data processing module processes the input parameters, determines the threshold and locates the data and outputs it.
4. A large display screen glass panel processing system according to claim 3, characterized in that: The operation control module includes an operation mechanical unit and a security monitoring unit. The operation mechanical unit is used to process the target display screen, and the security monitoring unit monitors dangerous behaviors during the operation process.
5. A large display screen glass panel processing system according to claim 4, characterized in that: The real-time interaction module includes an input-output unit and an alarm unit. The input-output unit obtains the personalized display screen size data provided by the user and outputs the data processing result for the user's reference. The alarm unit is used to issue an alarm reminder for dangerous behaviors during the operation.
6. A large display screen glass panel processing system according to claim 5, characterized in that: The data processing module processes the length, width, thickness and pre-cut size of the target display screen according to the personalized parameters obtained from the input and output unit and transmits them to the input and output unit and the operation control module, feeds back the numerical value to the user in the input and output unit, and provides the numerical standard value to assist the control behavior in the operation control module.
7. A large display screen glass panel processing system according to claim 6, characterized in that: The security monitoring unit performs security monitoring based on the accuracy of the behavior during the working cycle of the monitoring display screen and the matching degree of the approved operation data with the numerical standards provided by the data processing module. The values with low accuracy or matching degree are classified according to their severity and fed back to the alarm unit for user processing.
8. A large display screen glass panel processing system according to claim 7, characterized in that: The alarm unit provides control authority for the operating mechanical unit and performs human-computer interaction processing after receiving data from the security monitoring unit.
