Aluminum foil lunch box forming integrated equipment
The integrated aluminum foil lunch box forming device addresses issues of uneven cuts, dust, and inefficient scrap handling by using a rotating cutter, air blowing, and dust collection mechanisms, improving product quality and operational efficiency.
Patent Information
- Application Number
- CN202411019244.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2044-07-29
AI Technical Summary
Existing aluminum foil lunch box forming equipment faces issues such as uneven cuts leading to tears and burrs, dust generation, safety hazards during ejection, and inefficient scrap handling, which affect product quality and increase workload.
An integrated forming device with a rotating cutter, air blowing mechanism, ejection mechanism, cutting mechanism, and adsorption mechanism to ensure neat cuts, safely remove formed boxes, shred scraps, and collect dust, integrating these functions for improved efficiency and safety.
The device ensures neat cuts, safely ejects formed boxes without manual handling, reduces scrap handling workload, and effectively collects dust, enhancing product quality and operational efficiency.
Smart Images

Figure CN118544635B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tableware processing, in particular to an integrated aluminum foil lunch box forming device. Background Art
[0002] Aluminum foil lunch boxes, also known as aluminum disposable lunch boxes, are a widely used tableware. Their thickness is generally between 0.03mm and 0.20mm. They can be divided into two types: wrinkled and wrinkle-free, and also into two types: disposable and reusable. They are made of 3-series or 8-series aluminum ingot raw materials, cold-rolled or hot-rolled into aluminum foil mother rolls with uniform thickness, smooth surface, no pinholes, no dust particles, and no odor, and then formed by one-time fully automatic cold stamping through special equipment and molds. Aluminum foil lunch boxes have a wide range of applications, mainly including aviation food, home cooking, large chain cake shops, and pre-prepared dishes. Aluminum foil lunch boxes are available in square and round shapes.
[0003] In the process of forming aluminum foil lunch boxes, forming equipment is needed. The forming equipment drives the mold through hydraulic pressure. There are cutters around the mold. For example, for a round aluminum foil lunch box, there is a round cutter around the mold. The mold drives the cutter down to cut the aluminum foil from the flattened raw material roll to form a round piece of aluminum foil. The round aluminum foil is pressed into the mold below to form, and then pushed out of the mold by the ejection structure inside the mold.
[0004] However, the cutter around the mold only cuts by pressing down, and the cutter does not rotate. When the blade does not rotate, the friction and resistance between the aluminum foil and the blade increase, which can easily cause the surface of the aluminum foil to be torn or form burrs. Since the blade does not rotate, unevenness may occur during the cutting process, resulting in uneven incisions, causing burrs on the cut round aluminum foil, affecting the quality of the product. Dust is generated around the mold during cutting. A large amount of dust will affect the molding and needs to be cleaned regularly, which is very troublesome. After the formed lunch box is ejected, the staff needs to pick it up. The lunch box is close to the mold, which poses a safety hazard. Moreover, after cutting, aluminum foil scraps with holes in the middle are formed. The scraps still maintain their original width, which takes up a large space when recycled. The scraps need to be transferred and put into the crushing equipment, which consumes extra working time and increases the workload. Summary of the invention
[0005] The purpose of the present invention is to provide an integrated aluminum foil lunch box forming device, which can cut by a rotating cutter during the forming process to ensure the neatness of the incision, and can inhale the dust generated by the cutting, blow away the finished aluminum foil lunch box after forming, and can shred the scraps to achieve multifunctional integration.
[0006] To achieve the above object, the present invention provides the following technical solution: an integrated aluminum foil lunch box forming device, comprising a base, an upper base, a lower die base, an upper die and a lower die, wherein the lower die is fixed to the surface of the lower die base, and the lower part of the lower die base is hollow, and further comprising:
[0007] A column bolted to the top of the base, the upper seat bolted to the top of the column, and an annular groove is provided on the surface of the lower mold base and located on the periphery of the lower mold;
[0008] A hydraulic cylinder is arranged on both sides of the bottom of the upper seat, the output end of the hydraulic cylinder is bolted to a lifting seat, and the surface of the lifting seat is rotatably connected to a rotating drum;
[0009] A connecting column is arranged on the inner side of the rotating drum, one end of the connecting column is bolted to the surface of the top of the lifting seat, and one end of the connecting column away from the lifting seat is bolted to the upper mold;
[0010] A vertical rod bolted to the bottom end of the rotating drum, the bottom end of which is bolted with a ring knife for cutting the aluminum foil, and a receiving platform is also fixed on the top of the base and on the side away from the lower die seat;
[0011] A rotary drive mechanism that utilizes the lifting action of the lifting seat to drive the rotating drum to rotate;
[0012] An air blowing mechanism that uses airflow to deliver the finished aluminum foil lunch box to the surface of the unloading platform;
[0013] An ejection mechanism for ejecting the finished aluminum foil lunch box out of the lower mold;
[0014] A cutting mechanism for cutting the scraps, and a conveyor belt used in conjunction with the cutting mechanism is also provided on the top of the base;
[0015] Adsorption mechanism for dust generated by cutting.
[0016] Preferably, the rotary drive mechanism includes a fixed plate, a transmission column and a toothed track, the fixed plate is bolted to the surface of the lifting seat, the transmission column is rotatably connected to the surface of the fixed plate, the toothed track is bolted to the surface of the column, one end of the transmission column is bolted to a transmission gear meshing with the toothed track, and the other end of the transmission column is connected to the rotating drum through a bevel gear transmission.
[0017] Preferably, the blowing mechanism includes a fixed sleeve, a long cylinder and a lifting plate, the fixed sleeve is bolted above the surface of the column, the long cylinder is bolted to the inner side of the fixed sleeve, the lifting plate is bolted to one side of the lifting seat, the top of the lifting plate is bolted with a movable column, the movable column is slidably connected to the inlet of the long cylinder, the top of the movable column is bolted with a first piston, and the first piston is slidably connected to the inner wall of the long cylinder, the two sides of the top of the long cylinder are respectively connected with an air inlet and an air outlet, the inside of the air inlet is hinged with a first one-way door, and the inside of the air outlet is hinged with a second one-way door, the blowing mechanism also includes a horizontal tube bolted to one side of the top of the lower mold base, the top of the air outlet is connected with an air supply pipe, and the end of the air supply pipe away from the air outlet is connected with the horizontal tube, and the surface of the horizontal tube is connected with a plurality of air nozzles.
[0018] Preferably, the cutting mechanism includes a shell, a first rotating column and a second rotating column, the shell is bolted to the surface of the column, the first rotating column and the second rotating column are both rotatably connected to the shell, and the first rotating column and the second rotating column are connected by a gear transmission, the surfaces of the first rotating column and the second rotating column are respectively fixed with a first cutter and a second cutter, the cutting mechanism also includes a driving motor, a first pinching roller and a second pinching roller, the first pinching roller and the second pinching roller are both rotatably connected to the column, the output shaft of the driving motor is connected to the first rotating column by a gear transmission, the first rotating column and the first pinching roller are connected by a belt transmission, and the first pinching roller and the second pinching roller are connected by a gear transmission, the surface of the column and on both sides of the lower mold base are respectively rotatably connected with a first auxiliary roller and a second auxiliary roller.
[0019] Preferably, the number of the first cutters and the number of the second cutters are both multiple and are staggered.
[0020] Preferably, the adsorption mechanism includes an annular tube, a short tube, a first pipe, a box body and a box body, the annular tube is arranged on the inner side of the lower mold base, the short tube is connected to the top of the annular tube, and the top of the short tube passes through the inner side of the annular groove, one end of the first pipe is connected to the annular tube, the box body is bolted to the top of the base, the box body is bolted to the surface of the column, one end of the first pipe away from the annular tube is connected to the box body, a blocking net is bolted to the upper part of the inside of the box body, the top of the box body is connected to a conveying pipe, and the bottom of the box body is connected to a lower inlet The top of the box body is connected to an upper outlet, and the interiors of the lower inlet and the upper outlet are respectively hinged with a first one-way cover and a second one-way cover, the adsorption mechanism also includes a turntable bolted to one end of the first rotating column, the surface of the turntable is rotatably connected to a driving rod, a ring is penetrated through the surface of the box body, the inner wall of the ring is slidably connected to a piston rod, one end of the piston rod is bolted to a connecting piece, and the end of the driving rod away from the turntable is hinged to the connecting piece, the end of the piston rod away from the connecting piece is bolted to a second piston, and the second piston is slidably connected to the inner wall of the box body.
[0021] Preferably, a second pipe is also provided on one side of the surface of the box body, a plurality of inlet pipes are provided on the surface of the second pipe, and one end of the inlet pipe away from the second pipe penetrates into the interior of the shell.
[0022] Preferably, the ejection mechanism includes a sleeve, a push rod and a first spring, the sleeve is bolted to the bottom of the lifting seat, the push rod is slidably connected to the inner wall of the sleeve, the bottom end of the first spring is fixed to the inner wall of the sleeve, and the bottom end of the first spring is fixed to the top of the push rod, the surface of the sleeve is also provided with a vertical groove, a slider is welded on one side of the surface of the push rod, and the slider is slidably connected to the inner wall of the vertical groove, the ejection mechanism also includes a sliding sleeve, a receiving plate and a movable rod, the sliding sleeve is bolted to one side of the lower mold base, The movable rod is slidably connected to the inner wall of the sliding sleeve, the receiving plate is bolted to the top of the movable rod, the bottom of the movable rod is bolted to a cross bar, a vertical cylinder is penetrated through the bottom of the lower mold, the inner wall of the vertical cylinder is slidably connected to the vertical rod, the top of the vertical rod is bolted to an ejection plate, the bottom end of the vertical rod is bolted to the cross bar, a circular plate is also bolted to the surface of the vertical rod and located on the inner side of the lower mold, a second spring is fixed to the bottom of the circular plate, and the other end of the second spring is fixed to the inner wall of the lower mold base.
[0023] Preferably, the first spring and the second spring are both compression springs.
[0024] Preferably, a circular plate is welded to the inner side of the rotating drum, and the connecting column passes through the circular plate and is rotatably connected to the penetration point thereof.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] 1. The present invention drives the lifting seat and the upper mold to descend by opening the hydraulic cylinder, and drives the rotating drum and the annular knife to rotate under the cooperation of the transmission gear, the tooth track and the transmission column. The annular knife cuts the aluminum foil during the rotation process to ensure the neatness of the incision and improve the quality of the product. At the same time, during the descent of the lifting seat, the gas enters the long cylinder and is temporarily stored through the cooperation of the lifting plate, the first piston, the long cylinder and other structures, and pushes the gas during the ascent of the lifting seat and the lifting plate to exhaust the gas nozzle, blow the formed lunch box away, and make it fall on the unloading table, so that the staff does not need to approach the mold to take it away, which is safer.
[0027] 2. The present invention starts the driving motor to drive the first rotating column, the second rotating column, the first pinching roller and the second pinching roller to rotate, so that the scraps are pinched into the shell, and the scraps are chopped by the first cutter and the second cutter. There is no need for workers to transfer the scraps to other equipment for shredding, which reduces the workload, reduces the work steps, and saves work time.
[0028] 3. The present invention drives the turntable to rotate by rotating the first rotating column, and drives the piston rod and the second piston to reciprocate with the cooperation of the driving rod, the connecting piece and other structures. The principle of the reciprocating pump is used to extract the air inside the box, and negative pressure is generated at the short pipe and the inlet pipe, so that the dust generated by the forming and cutting and the dust generated by the crushing of the scraps enter the box for collection, so as to clean the dust around the equipment, avoid the appearance of a large amount of dust in the mold or other positions, and realize multi-functional integration. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0030] Figure 2 It is a schematic diagram of the structure of the present invention from a rear side perspective;
[0031] Figure 3 It is a schematic diagram of the structure of the upper seat and the lower part thereof in the present invention;
[0032] Figure 4 It is a schematic diagram of the cross-sectional structure of the lifting seat and the rotating drum in the present invention;
[0033] Figure 5 It is a partial structural schematic diagram of the blowing mechanism in the present invention;
[0034] Figure 6 For the present invention Figure 5 A schematic diagram of the enlarged structure at A in the middle;
[0035] Figure 7 It is a schematic diagram of the structure of the base and the upper part thereof in the present invention;
[0036] Figure 8 is a cross-sectional view of the housing in the present invention;
[0037] Fig. 9 is a cross-sectional view of the lower die base in the present invention;
[0038] Fig.10 It is a structural schematic diagram of the adsorption mechanism in the present invention;
[0039] Fig.11 It is a cross-sectional view of the box body and the box body in the present invention;
[0040] Fig.12 For the present invention Fig.11 A schematic diagram of the enlarged structure at B in the middle;
[0041] Fig.13 It is a structural schematic diagram of the shell in another viewing angle of the present invention.
[0042] In the figure: 1, base; 2, upper seat; 3, column; 4, unloading platform; 5, lower die seat; 6, lower die; 7, annular groove; 8, hydraulic cylinder; 9, lifting seat; 10, rotating drum; 11, connecting column; 12, upper die; 13, vertical rod; 14, annular knife; 15, circular plate; 16, rotating drive mechanism; 161, fixed plate; 162, transmission column; 163, tooth track; 164, transmission gear; 17, blowing mechanism; 171, fixed sleeve; 172, long cylinder; 173, lifting plate; 174, movable column; 175, first piston; 176, air inlet; 177, first one-way door; 178, air outlet; 179, second one-way door; 1710, air pipe; 1711, transverse pipe; 1712, air nozzle; 18, ejection mechanism; 181, sleeve; 182, ejector rod; 183, first spring; 184, vertical groove; 185, slider; 186, sliding sleeve; 187, receiving plate; 188, movable rod; 189, transverse rod; 1810, vertical rod; 1811, second spring; 1812, circular plate; 1813, vertical cylinder; 1814, ejector plate; 19, cutting mechanism; 191, housing; 192, first rotating column; 193, second rotating column; 194, driving motor; 195, first cutter; 196, second cutter; 197, first pinch roller; 198, second pinch roller; 20, conveyor belt; 21, first auxiliary roller; 22, second auxiliary roller; 23, adsorption mechanism; 2 31. annular tube; 232. short tube; 233. first pipeline; 234. box body; 235. barrier net; 236. delivery pipe; 237. box body; 238. turntable; 239. drive rod; 2310. connecting piece; 2311. piston rod; 2312. ferrule; 2313. second piston; 2314. inlet pipe; 2315. lower inlet; 2316. first one-way cover; 2317. upper outlet; 2318. second one-way cover; 2319. second pipeline. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] See also Figure 1-13 , an integrated device for forming an aluminum foil lunch box, comprising a base 1, an upper base 2, a lower die base 5, an upper die 12 and a lower die 6, the upper die 12 and the lower die 6 are used to form an aluminum foil material, the lower die base 5 is fixed to the top of the base 1, the lower die 6 is fixed to the surface of the lower die base 5, and the lower part of the lower die base 5 is hollow in design, the device also includes a rotary drive mechanism 16, a blowing mechanism 17, an ejection mechanism 18, a cutting mechanism 19 and an adsorption mechanism 23, the top of the base 1 is bolted with a column 3, the upper base 2 is bolted to the top of the column 3, an annular groove 7 is provided on the surface of the lower die base 5 and located on the periphery of the lower die 6, both sides of the bottom of the upper base 2 are bolted with a hydraulic cylinder 8, the output shaft of the hydraulic cylinder 8 is bolted with a lifting seat 9, and the surface of the lifting seat 9 is rotatably connected There is a rotating drum 10, and a connecting column 11 is arranged on the inner side of the rotating drum 10. One end of the connecting column 11 is bolted to the surface of the top of the lifting seat 9, and the end of the connecting column 11 away from the lifting seat 9 is bolted to the upper mold 12. A circular plate 15 is welded on the inner side of the rotating drum 10, and the connecting column 11 penetrates the circular plate 15 and is rotatably connected with the penetration. Under the action of the circular plate 15, the connecting column 11 and the inner side of the rotating drum 10 form a fixed point, and the rotation of the rotating drum 10 is not affected. A vertical rod 13 is bolted to the bottom end of the rotating drum 10, and a ring knife 14 is bolted to the bottom end of the vertical rod 13 for cutting aluminum foil. A material receiving table 4 is also fixed to the top of the base 1 and the side away from the lower mold base 5. A conveyor belt 20 used in conjunction with the cutting mechanism 19 is also arranged on the top of the base 1.
[0045] The rotary drive mechanism 16 includes a fixed plate 161, a transmission column 162 and a toothed track 163. The fixed plate 161 is bolted to the surface of the lifting seat 9, the transmission column 162 is rotatably connected to the surface of the fixed plate 161, the toothed track 163 is bolted to the surface of the column 3, one end of the transmission column 162 is bolted with a transmission gear 164, the transmission gear 164 and the toothed track 163 are meshed with each other, and the other end of the transmission column 162 is connected to the rotating drum 10 through a bevel gear transmission. During the rising or falling process of the lifting seat 9, it can drive the fixed plate 161 and the transmission column 162 to rise and fall together, the transmission column 162 drives the transmission gear 164 to move up and down along the surface of the toothed track 163, so that the transmission gear 164 drives the transmission column 162 to rotate, and the other end of the transmission column 162 drives the rotating drum 10 to rotate through the bevel gear, and the rotating drum 10 drives the annular knife 14 below to rotate through the vertical rod 13, thereby achieving the purpose of driving the annular knife 14.
[0046] The blowing mechanism 17 includes a fixed sleeve 171, a long cylinder 172 and a lifting plate 173. The fixed sleeve 171 is bolted to the upper surface of the column 3, the long cylinder 172 is bolted to the inner side of the fixed sleeve 171, and the lifting plate 173 is bolted to one side of the lifting seat 9. The top of the lifting plate 173 is bolted with a movable column 174, and the movable column 174 is slidably connected to the inlet of the long cylinder 172. The top of the movable column 174 is bolted with a first piston 175, and the first piston 175 is slidably connected to the inner wall of the long cylinder 172. The two sides of the top of the long cylinder 172 are respectively connected to an air inlet 176 and an air outlet 178, and the inner hinge of the air inlet 176 is connected to the inner wall of the long cylinder 172. There is a first one-way door 177, which is hinged by a spring hinge. The first one-way door 177 can only be opened in the direction of the interior of the long tube 172. A second one-way door 179 is hinged inside the air outlet 178. The second one-way door 179 is hinged by a spring hinge. The first one-way door 177 can only be opened in the direction away from the inside of the long tube 172. The blowing mechanism 17 also includes a transverse tube 1711 bolted to one side of the top of the lower mold base 5. The top of the air outlet 178 is connected to an air supply pipe 1710, and the end of the air supply pipe 1710 away from the air outlet 178 is connected to the transverse tube 1711. The surface of the transverse tube 1711 is connected to a plurality of air nozzles 1712. The number of the air nozzles 1712 is several and they are equidistantly arranged. When the lifting seat 9 descends, it can drive the lifting plate 173 to descend together. Then the lifting plate 173 drives the movable column 174 and the first piston 175 to descend together. The descent of the first piston 175 forces the space volume above the interior of the long cylinder 172 to increase, causing the air pressure above the interior of the long cylinder 172 to decrease. Under the effect of the internal and external air pressure difference, the external air pushes open the first one-way door 177 and enters the interior of the long cylinder 172, while the second one-way door 179 is closed and cannot be opened to the inside. As the lifting seat 9 and the lifting plate 173 continue to descend, a large amount of gas enters the interior of the long cylinder 172. During the rising process of the lifting seat 9 and the lifting plate 173, they can drive the movable column 174 and the first piston 175 to rise together, and squeeze the gas inside the long cylinder 172, so that the gas pushes open the second one-way door 179 and is discharged from the air outlet 178. The first one-way door 177 will not open to the outside, so the gas will not be discharged from the air inlet 176. After that, the gas passes through the air pipe 1710 and the cross pipe 1711, and is discharged from the air nozzle 1712. The direction of the gas flow passes through the top of the lower mold 6 and blows toward the lower material table 4.
[0047] The cutting mechanism 19 includes a shell 191, a first rotating column 192 and a second rotating column 193. The shell 191 is bolted to the surface of the column 3. The first rotating column 192 and the second rotating column 193 are both rotatably connected to the shell 191, and the first rotating column 192 and the second rotating column 193 are connected by gear transmission. The surfaces of the first rotating column 192 and the second rotating column 193 are respectively fixed with a first cutter 195 and a second cutter 196. The number of the first cutter 195 and the second cutter 196 are both several and staggered. The cutting mechanism 19 also includes a driving motor 194, a first pinch roller 197 and a second pinch roller 198. The first pinch roller 197 and the second pinch roller 198 are both rotatably connected to the column 3. The output shaft of the driving motor 194 is connected to the first rotating column 192 by gear transmission. The first rotating column 192 is connected to the first pinch roller 197 are connected by belt transmission, and the first pinch roller 197 and the second pinch roller 198 are connected by gear transmission. The surface of the column 3 and the two sides of the lower mold base 5 are rotatably connected with the first auxiliary roller 21 and the second auxiliary roller 22 respectively. Turn on the driving motor 194, and its output shaft can drive the first rotating column 192 to rotate through gears. The first rotating column 192 drives the second rotating column 193 to rotate through gears. The rotation directions of the first rotating column 192 and the second rotating column 193 are opposite. Then the first rotating column 192 drives the first pinch roller 197 to rotate through a belt, and the first pinch roller 197 drives the second pinch roller 198 to rotate through gears. The rotation direction of the first pinch roller 197 is the same as the rotation direction of the first rotating column 192, while the rotation direction of the first pinch roller 197 is opposite to the rotation direction of the second pinch roller 198.
[0048] When working, the equipment is equipped with a bracket for placing the aluminum foil roll (not shown in the figure), the aluminum foil is placed on the bracket, and the aluminum foil is unrolled and pulled between the first pinch roller 197 and the second pinch roller 198 on both sides. At the same time, the aluminum foil passes through the first auxiliary roller 21 and the second auxiliary roller 22, and the drive motor 194 is turned on to drive the first rotating column 192 and the second rotating column 193 to rotate, and the first pinch roller 197 and the second pinch roller 198 rotate synchronously. The first pinch roller 197 and the second pinch roller 198 drive the aluminum foil to move and pass over the top of the lower mold 6, and the hydraulic cylinder 8 is turned on, and its output shaft is extended to drive the lifting seat 9 to descend. At this time, the ring The annular knife 14 rotates, and the annular knife 14 is at a lower position than the upper mold 12. The annular knife 14 contacts the aluminum foil first, and cuts a circular piece from the surface of the aluminum foil during the rotation. The rotating annular knife 14 can cut the aluminum foil more effectively, because the kinetic energy generated by the rotation helps the blade to penetrate the material more smoothly, and can reduce the friction and resistance during the cutting process, thereby reducing the risk of the aluminum foil being torn or generating burrs, while ensuring uniform wear of various parts of the blade, extending the service life of the blade, and making the edge of the circular aluminum foil cut smoother; during the descent of the lifting seat 9, the annular knife 14, etc., gas enters the interior of the long cylinder 172.
[0049] The ejection mechanism 18 includes a sleeve 181, a push rod 182 and a first spring 183. The sleeve 181 is bolted to the bottom of the lifting seat 9. The push rod 182 is slidably connected to the inner wall of the sleeve 181. The bottom end of the first spring 183 is fixed to the inner wall of the sleeve 181, and the bottom end of the first spring 183 is fixed to the top of the push rod 182. A vertical groove 184 is also provided on the surface of the sleeve 181. A slider 185 is welded on one side of the surface of the push rod 182, and the slider 185 is slidably connected to the inner wall of the vertical groove 184. The slider 185 can slide up and down along the inner wall of the vertical groove 184, so that the push rod 182 can only move in the vertical direction, preventing the push rod 182 from rotating and causing the first spring 183 to twist. The ejection mechanism 18 also includes a sliding sleeve 186, a receiving plate 187 and a movable rod 188. The sliding sleeve 186 is bolted to one side of the lower mold base 5. The movable rod 188 is slidably connected to the inner wall of the sliding sleeve 186. The receiving plate 187 is bolted to the top of the movable rod 188. The bottom end of the movable rod 188 is bolted to a cross bar 189. A vertical cylinder 1813 is provided through the bottom of the lower mold 6. The inner wall of the vertical cylinder 1813 is slidably connected to a vertical rod 1810. The top of the vertical rod 1810 is bolted to an ejection plate 1814. The bottom end of the vertical rod 1810 is bolted to the cross bar 189. A circular plate 1812 is bolted to the surface of the vertical rod 1810 and is located on the inner side of the lower mold 6. The bottom of the circular plate 1812 is fixed. There is a second spring 1811, the first spring 183 and the second spring 1811 are both compression springs, the other end of the second spring 1811 is fixed to the inner wall of the lower die seat 5, when the receiving plate 187 is not subjected to force, the upward reaction force of the second spring 1811 causes the circular plate 1812, the vertical rod 1810 and the ejector plate 1814 to be subjected to an upward force, so that the ejector plate 1814 is at a high position inside the lower die 6, and the top of the ejector plate 1814 is slightly higher than the lower die 6, and when the lifting seat 9 descends and the annular knife 14 cuts the aluminum foil, the sleeve 181 and the ejector rod 182 follow the decline, and then the annular knife 14 enters the annular groove 7, and the upper die 12 follows the decline, and is about to cut the aluminum foil on the aluminum foil. The aluminum foil contacts with the upper mold 6, and at the same time, the ejector rod 182 contacts with the receiving plate 187 first. The elastic modulus of the first spring 183 is greater than the elastic modulus of the second spring 1811. The ejector rod 182 is subjected to the force from the first spring 183 to push the receiving plate 187 downward, so that the receiving plate 187 is subjected to a downward force, and drives the cross bar 189, the vertical rod 1810, the ejector plate 1814 and the circular plate 1812 to descend together, and the ejector plate 1814 is temporarily retracted into the vertical cylinder 1813 and flush with the bottom of the inner wall of the lower mold 6, and the upper mold 12 presses the cut circular aluminum foil into the lower mold 6 for molding; during the downward pressing process, the first pinch roller 197 and the second pinch roller 198 are temporarily stopped.
[0050] After the molding is completed, the output shaft of the hydraulic cylinder 8 contracts to drive the lifting seat 9 and the lifting plate 173 to rise, which causes the ejector rod 182 to continue to rise. When the receiving plate 187 lacks external force, the vertical rod 1810, the circular plate 1812 and the ejector plate 1814 rise, and the formed lunch box is ejected to the outside of the lower mold 6. The lifting plate 173 drives the movable column 174 and the first piston 175 to rise, so that the gas is ejected from the gas nozzle 1712. Since the aluminum foil lunch box is light in weight, it is easy to be blown away, and then the aluminum foil lunch box falls on The surface of the unloading table 4 does not require the staff to take the material from near the mold by hand, which is safer. At the same time, the aluminum foil lunch box is lightweight and will not be broken when it falls. At the same time, the first clamping roller 197 and the second clamping roller 198 continue to operate to transport the aluminum foil into the shell 191. At this time, circular holes appear on the surface of the aluminum foil scraps, and the first rotating column 192 and the second rotating column 193 can respectively drive the first cutter 195 and the second cutter 196 to rotate to cut the scraps into pieces, without the need for staff to transfer the scraps to the cutting equipment.
[0051] The adsorption mechanism 23 includes an annular tube 231, a short tube 232, a first pipeline 233, a box body 234 and a box body 237. The annular tube 231 is arranged on the inner side of the lower mold base 5, the short tube 232 is connected to the top of the annular tube 231, and the top of the short tube 232 passes through the inner side of the annular groove 7, one end of the first pipeline 233 is connected to the annular tube 231, the box body 234 is bolted to the top of the base 1, the box body 237 is bolted to the surface of the column 3, the end of the first pipeline 233 away from the annular tube 231 is connected to the box body 234, a blocking net 235 is bolted to the top of the box body 234, the top of the box body 234 is connected to a conveying pipe 236, the bottom of the box body 237 is connected to a lower inlet 2315, the top of the box body 237 The lower inlet 2315 and the upper outlet 2317 are connected to each other with a first one-way cover 2316 and a second one-way cover 2318 respectively hingedly connected inside the box body 237. The first one-way cover 2316 can only be opened toward the inside of the box body 237, while the second one-way cover 2318 can only be opened toward the outside of the box body 237. The adsorption mechanism 23 also includes a turntable 238 bolted to one end of the first rotating column 192, and a driving rod 239 is rotatably connected to the surface of the turntable 238. A ring 2312 is penetrated on the surface of the box body 237, and a piston rod 2311 is slidably connected to the inner wall of the ring 2312. One end of the piston rod 2311 is bolted to a connecting piece 2310, and the end of the driving rod 239 away from the turntable 238 is hinged to the connecting piece 2310. , the end of the piston rod 2311 away from the connecting piece 2310 is bolted with the second piston 2313, and the second piston 2313 is slidably connected to the inner wall of the box body 237. During the rotation of the first rotating column 192, it can drive the turntable 238 to rotate, and the turntable 238 drives one end of the driving rod 239 to make a circular motion. The other end of the driving rod 239 drives the piston rod 2311 to reciprocate through the connecting piece 2310. The piston rod 2311 drives the second piston 2313 to reciprocate inside the box body 237. When the second piston 2313 moves toward the direction close to the ring 2312, the volume of the box body 237 near the lower inlet 2315 increases, the internal pressure decreases, and the external air passes through the delivery pipe 236 and the lower inlet 2315 and The first one-way cover 2316 is pushed open to enter the box body 237, and the second one-way cover 2318 will not be opened to the inside of the box body 237. When the second piston 2313 moves in the direction away from the ring 2312, the volume of the box body 237 near the lower inlet 2315 is reduced, the gas is squeezed, and the second one-way cover 2318 is pushed open and discharged from the upper outlet 2317. At the same time, the first one-way cover 2316 will not be pushed open. At this time, these structures form a principle similar to that of a reciprocating pump, and the air in the box body 234 is extracted, which forms a negative pressure in the box body 234 and generates a negative pressure at the inlet of the short tube 232. The dust generated by the annular knife 14 cutting the aluminum foil and the surrounding air pass through the short tube 232, the annular tube 231, and the first pipe 233 and then enter the box body 234.And it is intercepted by the blocking net 235, so as to realize the cleaning of the cutting part of the mold and prevent a large amount of dust from accumulating near the mold. In actual use, the surface of the box 234 can be designed with a door that can be opened to clean the dust inside. One side of the surface of the box 234 is also connected with a second pipe 2319. The surface of the second pipe 2319 is connected with a plurality of inlet pipes 2314, and the end of the inlet pipe 2314 away from the second pipe 2319 passes through the interior of the shell 191. In the process of generating negative pressure inside the box 234, suction is also generated at the inlet pipe 2314. The dust generated by cutting the scraps can also enter the interior of the box 234 through the inlet pipe 2314 and the second pipe 2319, so as to realize the adsorption of dust at the cutting part of the scraps. The cut scraps become strips, and the conveyor belt 20 is turned on (the conveyor belt 20 is a prior art, and its specific structure and working principle are not described in detail) to transport the cut scraps to the outside of the equipment for cleaning.
[0052] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An integrated device for forming an aluminum foil lunch box, comprising a base (1), an upper base (2), a lower mold base (5), an upper mold (12) and a lower mold (6), wherein the lower mold (6) is fixed to the surface of the lower mold base (5), and the lower part of the lower mold base (5) is hollow, characterized in that: Also includes: A column (3) is bolted to the top of the base (1), the upper seat (2) is bolted to the top of the column (3), and an annular groove (7) is provided on the surface of the lower mold base (5) and located on the periphery of the lower mold (6); A hydraulic cylinder (8) is arranged on both sides of the bottom of the upper seat (2), the output end of the hydraulic cylinder (8) is bolted to a lifting seat (9), and the surface of the lifting seat (9) is rotatably connected to a rotating drum (10); A connecting column (11) is arranged inside the rotating drum (10), one end of the connecting column (11) is bolted to the surface of the top of the lifting seat (9), and one end of the connecting column (11) away from the lifting seat (9) is bolted to the upper mold (12); A vertical rod (13) bolted to the bottom end of the rotating drum (10), the bottom end of the vertical rod (13) being bolted with an annular knife (14) for cutting the aluminum foil, and a material receiving platform (4) being fixed to the top of the base (1) and on a side away from the lower die base (5); A rotary drive mechanism (16) that utilizes the lifting action of the lifting seat (9) to drive the rotating drum (10) to rotate, the rotary drive mechanism (16) comprising a fixed plate (161), a transmission column (162) and a toothed track (163), the fixed plate (161) being bolted to the surface of the lifting seat (9), the transmission column (162) being rotationally connected to the surface of the fixed plate (161), the toothed track (163) being bolted to the surface of the column (3), one end of the transmission column (162) being bolted to a transmission gear (164) that meshes with the toothed track (163), and the other end of the transmission column (162) being connected to the rotating drum (10) via a bevel gear transmission; The blowing mechanism (17) uses airflow to deliver the finished aluminum foil lunch box to the surface of the unloading platform (4), and the blowing mechanism (17) includes a fixed sleeve (171), a long cylinder (172) and a lifting plate (173). The fixed sleeve (171) is bolted to the top of the surface of the column (3), the long cylinder (172) is bolted to the inner side of the fixed sleeve (171), and the lifting plate (173) is bolted to one side of the lifting seat (9). The top of the lifting plate (173) is bolted to a movable column (174), and the movable column (174) is slidably connected to the inlet of the long cylinder (172). The top of the movable column (174) is bolted to a first piston (175), and the first piston (175) is bolted to the long cylinder (172). The inner wall of the long tube (172) is slidably connected, the two sides of the top of the long tube (172) are respectively connected to an air inlet (176) and an air outlet (178), the air inlet (176) is hinged with a first one-way door (177) inside, and the air outlet (178) is hinged with a second one-way door (179) inside, the blowing mechanism (17) further comprises a transverse tube (1711) bolted to one side of the top of the lower mold base (5), the top of the air outlet (178) is connected to an air supply pipe (1710), and one end of the air supply pipe (1710) away from the air outlet (178) is connected to the transverse tube (1711), and the surface of the transverse tube (1711) is connected to a plurality of air nozzles (1712); The ejection mechanism (18) ejects the finished aluminum foil lunch box out of the lower mold (6). The ejection mechanism (18) comprises a sleeve (181), a push rod (182) and a first spring (183). The sleeve (181) is bolted to the bottom of the lifting seat (9). The push rod (182) is slidably connected to the inner wall of the sleeve (181). The bottom end of the first spring (183) is fixed to the inner wall of the sleeve (181), and the bottom end of the first spring (183) is fixed to the top of the push rod (182). A vertical groove (184) is also formed on the surface of the sleeve (181). A slider (185) is welded to one side of the surface of the push rod (182), and the slider (185) is slidably connected to the inner wall of the vertical groove (184). The ejection mechanism (18) further comprises a sliding sleeve (186), a receiving plate (187) and a movable rod (188). The sliding sleeve (186) Bolted to one side of the lower mold base (5), the movable rod (188) is slidably connected to the inner wall of the sliding sleeve (186), the receiving plate (187) is bolted to the top of the movable rod (188), the bottom of the movable rod (188) is bolted to a cross bar (189), a vertical tube (1813) is provided through the bottom of the lower mold (6), the inner wall of the vertical tube (1813) is slidably connected to a vertical rod (1810), the vertical The top end of the rod (1810) is bolted to an ejector plate (1814), the bottom end of the vertical rod (1810) is bolted to the cross bar (189), a circular plate (1812) is bolted to the surface of the vertical rod (1810) and located on the inner side of the lower mold (6), a second spring (1811) is fixed to the bottom of the circular plate (1812), and the other end of the second spring (1811) is fixed to the inner wall of the lower mold base (5); A cutting mechanism (19) for cutting scraps, wherein a conveyor belt (20) for use with the cutting mechanism (19) is also arranged on the top of the base (1), and the cutting mechanism (19) comprises a shell (191), a first rotating column (192) and a second rotating column (193), wherein the shell (191) is bolted to the surface of a column (3), the first rotating column (192) and the second rotating column (193) are both rotatably connected to the shell (191), and the first rotating column (192) and the second rotating column (193) are connected via gear transmission, and a first cutting knife (195) and a second cutting knife (196) are respectively fixed to the surface of the first rotating column (192) and the second rotating column (193). 96), the cutting mechanism (19) further comprises a driving motor (194), a first pinching roller (197) and a second pinching roller (198), the first pinching roller (197) and the second pinching roller (198) are both rotatably connected to the column (3), the output shaft of the driving motor (194) is connected to the first rotating column (192) via a gear transmission, the first rotating column (192) and the first pinching roller (197) are connected via a belt transmission, and the first pinching roller (197) and the second pinching roller (198) are connected via a gear transmission, and the surface of the column (3) and the two sides of the lower die base (5) are rotatably connected to the first auxiliary roller (21) and the second auxiliary roller (22); A suction mechanism (23) for sucking dust generated by cutting.
2. The integrated aluminum foil lunch box forming device according to claim 1, characterized in that: The number of the first cutters (195) and the number of the second cutters (196) are both multiple and are staggered.
3. The integrated aluminum foil lunch box forming device according to claim 1, characterized in that: The adsorption mechanism (23) comprises an annular tube (231), a short tube (232), a first pipeline (233), a box body (234) and a box body (237); the annular tube (231) is arranged on the inner side of the lower mold base (5); the short tube (232) is arranged in communication with the top of the annular tube (231), and the top end of the short tube (232) passes through the inner side of the annular groove (7); one end of the first pipeline (233) is in communication with the annular tube (231); the box body (234) is arranged on the inner side of the lower mold base (5); The box body (237) is bolted to the top of the base (1), the box body (237) and the surface of the column (3) are bolted to each other, the end of the first pipe (233) away from the annular pipe (231) is connected to the box body (234), a blocking net (235) is bolted to the top of the box body (234), the top of the box body (234) is connected to a delivery pipe (236), the bottom of the box body (237) is connected to a lower inlet (2315), and the box body (237) is connected to the bottom of the box body (237). The top of the box body (237) is connected to an upper outlet (2317), the lower inlet (2315) and the upper outlet (2317) are respectively hinged with a first one-way cover (2316) and a second one-way cover (2318), the adsorption mechanism (23) further comprises a turntable (238) bolted to one end of the first rotating column (192), the surface of the turntable (238) is rotatably connected to a driving rod (239), and the surface of the box body (237) is penetrated by a ferrule (23 12), the inner wall of the ferrule (2312) is slidably connected to a piston rod (2311), one end of the piston rod (2311) is bolted to a connecting piece (2310), and the end of the driving rod (239) away from the turntable (238) is hinged to the connecting piece (2310), the end of the piston rod (2311) away from the connecting piece (2310) is bolted to a second piston (2313), and the second piston (2313) is slidably connected to the inner wall of the box body (237).
4. The integrated aluminum foil lunch box forming device according to claim 3 is characterized by: A second pipe (2319) is also provided on one side of the surface of the box body (234), and a plurality of inlet pipes (2314) are provided on the surface of the second pipe (2319), and one end of the inlet pipe (2314) away from the second pipe (2319) passes through the interior of the shell (191).
5. The integrated aluminum foil lunch box forming device according to claim 1 is characterized by: The first spring (183) and the second spring (1811) are both compression springs.
6. The integrated aluminum foil lunch box forming device according to claim 1, characterized in that: A circular plate (15) is welded to the inner side of the rotating drum (10), and the connecting column (11) penetrates the circular plate (15) and is rotatably connected to the penetration point.
Citation Information
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