Frame cutting and length detecting equipment

By using L-shaped length measuring plate, electric push rod and auxiliary mechanism in the photovoltaic frame cutting equipment to achieve automated cutting, combined with the polishing ring, the cutting error and stability problems in the existing technology are solved, and the efficiency of photovoltaic frame cutting is improved and quality.

CN222176099UActive Publication Date: 2024-12-17SUZHOU BAIBU AUTOMATION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323439247.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2024-12-17
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

The existing photovoltaic frame cutting equipment has large errors and poor cutting stability, resulting in size mismatch and uneven cutting surfaces, which increases the labor intensity and assembly difficulty of staff.

Method used

A frame cutting and length detection equipment is designed, using an L-shaped length measuring plate, an electric push rod and an auxiliary mechanism, and the cutting blade is driven by an electric hydraulic rod, combining airbags and rubber blocks to achieve automatic cutting, and is equipped with a grinding ring for cutting surface grinding. , ensure cutting stability and smoothness.

Benefits of technology

Automatic cutting is realized, which improves the convenience and efficiency of photovoltaic frame cutting, reduces the labor intensity of staff, and ensures the quality of the frame cutting surface.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222176099U_ABST
    Figure CN222176099U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of cutting equipment, and discloses a frame cutting and length detecting device which comprises a workbench, the upper surface of the workbench is fixedly connected with a U-shaped frame, the upper surface of the U-shaped frame is provided with a through hole, the hole wall of the through hole is fixedly connected with an electric hydraulic rod, the bottom end of the electric hydraulic rod is fixedly connected with a connecting frame, and the connecting frame is fixedly connected with a base. A motor is fixedly connected to the inner wall of the connecting frame, a threaded pipe is fixedly connected to the output end of the motor, and a cutting blade is fixedly connected to the side end of the threaded pipe through a bolt. According to the photovoltaic frame cutting device, the frame cutting device has the function of measuring the length of a frame, meanwhile, the stability of frame cutting is improved, the quality of the section of the frame can be guaranteed through cooperation with a polishing ring, the automation degree of the cutting process is high, the convenience and efficiency of photovoltaic frame cutting discharging can be effectively improved, and the labor intensity of workers is further reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cutting equipment, in particular to frame cutting and length detection equipment. Background Art

[0002] The photovoltaic frame is the outer frame of the solar photovoltaic cell module, usually made of aluminum alloy, stainless steel, plastic and other materials. The main function of the photovoltaic frame is to protect the solar cells and other key components inside the photovoltaic module from the external environment, while providing mechanical support and structural stability. The frame can also protect the cells from external physical damage, improve the wind pressure resistance of the module, and facilitate installation and maintenance.

[0003] At present, when cutting photovoltaic frames, the size is generally measured by a tape measure, the cutting position is marked, and finally the frame is cut by a cutting device. In addition, the frame material needs to be held by hand during the cutting process. However, this cutting method has a large error and is prone to mismatching the size of the frame components. At the same time, the stability of hand-held cutting is poor, resulting in an uneven cut surface. The cut surface needs to be polished during assembly, which is time-consuming and labor-intensive, affecting the convenience and efficiency of photovoltaic frame cutting and cutting, and increasing the labor intensity of the staff.

[0004] Therefore, we propose border cutting and length detection equipment to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to solve the above problems and to provide a frame cutting and length detection device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] The frame cutting and length detection equipment comprises a workbench, the upper surface of the workbench is fixedly connected to a U-shaped frame, the upper surface of the U-shaped frame is provided with a through hole, and the hole wall of the through hole is fixedly connected to an electric hydraulic rod, the bottom end of the electric hydraulic rod is fixedly connected to a connecting frame, the inner wall of the connecting frame is fixedly connected to a motor, the output end of the motor is fixedly connected to a threaded pipe, the side end of the threaded pipe is fixedly connected to a cutting blade by bolts, the upper surface of the workbench is provided with a rectangular through hole matching the cutting blade, the four corners of the lower surface of the workbench are fixedly connected to supporting legs, the outer wall of the cutting blade is provided with an annular groove, and the groove wall of the annular groove is fixedly connected to a grinding ring, the side wall of the workbench is provided with a mounting hole, and the hole wall of the mounting hole is fixedly connected to an electric push rod, the side end of the electric push rod is fixedly connected to an L-shaped length measuring plate, the upper surface of the U-shaped frame is provided with a circular hole, and the hole wall of the circular hole is fixedly connected to an auxiliary mechanism.

[0008] Preferably, the auxiliary mechanism includes a cylinder, the wall of the circular hole is movably connected to a rubber block, the inner wall of the rubber block is fixedly connected to a T-shaped pressure rod, the lower surface of the cylinder is provided with a through hole matching the T-shaped pressure rod, the top end of the cylinder is fixedly connected to a hose, the bottom end of the hose is fixedly connected to an airbag, the upper surface of the airbag is fixedly connected to a pressure plate, and the upper surface of the pressure plate is fixedly connected to the outer wall of the connecting frame.

[0009] Preferably, a measuring ruler is embedded in the side wall of the L-shaped length measuring plate.

[0010] Preferably, a return spring is movably sleeved on the rod wall of the T-shaped pressure rod.

[0011] Preferably, a U-shaped plate is sleeved on the outer wall of the L-shaped length measuring plate, and the outer wall of the U-shaped plate is fixedly connected to the lower surface of the workbench.

[0012] Preferably, the outer wall of the grinding ring and the outer wall of the cutting blade are in the same vertical plane.

[0013] Compared with the prior art, the utility model provides a frame cutting and length detection device, which has the following beneficial effects:

[0014] 1. The frame cutting and length detection equipment, through the L-shaped length measuring plate, electric push rod and auxiliary mechanism, when the photovoltaic frame needs to be cut and blanked, firstly start the electric push rod according to the required size of the frame, the electric push rod controls the movement of the L-shaped length measuring plate, and accurately observes through the measuring ruler to measure the distance between the L-shaped length measuring plate and the cutting blade to meet the frame cutting size requirements, so as to ensure that the frame material does not need to be manually measured and the cutting position is marked when cutting, which saves time and effort, and then start the electric hydraulic rod to push the cutting blade driven by the motor to rotate, when the cutting blade moves down, the airbag first contacts the frame, the frame squeezes the airbag, the air in the airbag is transported to the cylinder through the hose, and then the air pushes the rubber block and the T-shaped pressure rod to squeeze the frame at the cutting position, and as the cutting size increases, the squeezing force of the T-shaped pressure rod becomes stronger, thereby ensuring the stability of the frame when cutting, and further ensuring the neatness of the cutting surface, the mechanism enables the frame cutting device to have the function of measuring the length of the frame, while improving the stability of the frame cutting, ensuring the quality of the frame section, and the cutting process has a high degree of automation, which can effectively improve the convenience and efficiency of photovoltaic frame cutting and blanking, and also reduce the labor intensity of the staff.

[0015] 2. The frame cutting and length detection equipment has a grinding ring, and as the cutting blade cuts deeper, the grinding ring contacts the cutting surface and can grind the frame cutting surface to remove burrs on the cutting surface, further ensuring that the frame cross section is neat so that the frame can be assembled smoothly. This mechanism enables the frame cutting and length detection equipment to have the function of grinding the frame end face.

[0016] The parts not involved in the device are the same as the existing technology or can be implemented by the existing technology. The utility model enables the frame cutting device to have the function of measuring the length of the frame, while improving the stability of the frame cutting, and cooperates with the grinding ring to ensure the quality of the frame section. The cutting process has a high degree of automation, which can effectively improve the convenience and efficiency of photovoltaic frame cutting and reduce the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the frame cutting and length detection device proposed by the utility model;

[0018] Figure 2 This is a structural schematic diagram of part A of the frame cutting and length detection equipment proposed by the utility model.

[0019] In the figure: 1. workbench; 2. U-shaped frame; 3. electric hydraulic rod; 4. connecting frame; 5. motor; 6. threaded pipe; 7. cutting blade; 8. supporting leg; 9. auxiliary mechanism; 91. cylinder; 92. rubber block; 93. T-shaped pressure rod; 94. hose; 95. air bag; 96. pressure plate; 10. grinding ring; 11. electric push rod; 12. L-shaped length measuring plate; 13. measuring ruler; 14. reset spring; 15. U-shaped plate. Implementation

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-2, a frame cutting and length detection device, comprising a workbench 1, a U-shaped frame 2 is fixedly connected to the upper surface of the workbench 1, a through hole is opened on the upper surface of the U-shaped frame 2, and an electric hydraulic rod 3 is fixedly connected to the hole wall of the through hole, a connecting frame 4 is fixedly connected to the bottom end of the electric hydraulic rod 3, a motor 5 is fixedly connected to the inner wall of the connecting frame 4, a threaded pipe 6 is fixedly connected to the output end of the motor 5, and a cutting blade 7 is fixedly connected to the side end of the threaded pipe 6 by bolts, a rectangular through hole matching the cutting blade 7 is opened on the upper surface of the workbench 1, and supporting legs 8 are fixedly connected at the four corners of the lower surface of the workbench 1, and the outer wall of the cutting blade 7 is opened There is an annular groove, and a grinding ring 10 is fixedly connected to the groove wall of the annular groove. A mounting hole is opened on the side wall of the workbench 1, and an electric push rod 11 is fixedly connected to the hole wall of the mounting hole. An L-shaped length measuring plate 12 is fixedly connected to the side end of the electric push rod 11. A measuring ruler 13 is embedded in the side wall of the L-shaped length measuring plate 12. The measuring ruler 13 can accurately measure the size of the frame. A U-shaped plate 15 is sleeved on the outer wall of the L-shaped length measuring plate 12. The outer wall of the U-shaped plate 15 is fixedly connected to the lower surface of the workbench 1. The U-shaped plate 15 can improve the stability of the structure of the L-shaped length measuring plate 12 and prevent the L-shaped length measuring plate 12 from shaking.

[0022] A circular hole is provided on the upper surface of the U-shaped frame 2, and an auxiliary mechanism 9 is fixedly connected to the hole wall of the circular hole. The auxiliary mechanism 9 includes a cylinder 91, and a rubber block 92 is movably connected to the hole wall of the circular hole. The inner wall of the rubber block 92 is fixedly connected to a T-shaped pressure rod 93, and the rod wall of the T-shaped pressure rod 93 is movably sleeved with a reset spring 14. The reset spring 14 can ensure that the T-shaped pressure rod 93 can automatically reset when not cutting, and return the air to the airbag 95 to prepare for the next use. A through hole matching the T-shaped pressure rod 93 is provided on the lower surface of the cylinder 91, and a hose 94 is fixedly connected to the top of the cylinder 91, and the bottom end of the hose 94 is fixedly connected to the airbag 95. The upper surface of the airbag 95 is fixedly connected to a pressure plate 96, and the upper surface of the pressure plate 96 is fixedly connected to the outer wall of the connecting frame 4.

[0023] The outer wall of the grinding ring 10 and the outer wall of the cutting blade 7 are in the same vertical plane to ensure the grinding effect of the grinding ring 10. The electrical connection of the above-mentioned powered equipment is a prior art and a conventional technical means used by people in this field, so it will not be elaborated.

[0024] In the utility model, when the photovoltaic frame needs to be cut and blanked, the electric push rod 11 is first started according to the required size of the frame. The electric push rod 11 controls the L-shaped length measuring plate 12 to move, and the measuring ruler 13 is used to accurately observe and measure the distance between the L-shaped length measuring plate 12 and the cutting blade 7 to meet the frame cutting size requirements, so as to ensure that there is no need to manually measure the size and mark the cutting position when cutting the frame material, which saves time and effort. Then, the electric hydraulic rod 3 is started to push the cutting blade 7 driven by the motor 5 to rotate. When the cutting blade 7 moves down, the airbag 95 first contacts the frame, and the frame squeezes the airbag 95. The air in the airbag 95 is transported to the cylinder 91 through the hose 94, and then the air pushes the rubber block 92 and the T-shaped pressure rod 93 to squeeze. The frame at the cutting position is pressed, and as the cutting size increases, the squeezing force of the T-shaped pressure rod 93 becomes stronger, thereby ensuring the stability of the frame when cutting, and further ensuring the neatness of the cutting surface. As the cutting blade 7 cuts deeper, the grinding ring 10 contacts the cutting surface and can grind the cutting surface of the frame to remove burrs on the cutting surface, further ensuring the neatness of the cross-section of the frame, so that the frame can be assembled smoothly. This mechanism enables the frame cutting device to have the function of measuring the length of the frame, while improving the stability of the frame cutting, and cooperates with the grinding ring 10 to ensure the quality of the frame section, and the cutting process has a high degree of automation, which can effectively improve the convenience and efficiency of photovoltaic frame cutting and cutting, and also reduce the labor intensity of the staff.

[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A frame cutting and length detection device, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is fixedly connected to a U-shaped frame (2), the upper surface of the U-shaped frame (2) is provided with a through hole, and the hole wall of the through hole is fixedly connected to an electric hydraulic rod (3), the bottom end of the electric hydraulic rod (3) is fixedly connected to a connecting frame (4), the inner wall of the connecting frame (4) is fixedly connected to a motor (5), the output end of the motor (5) is fixedly connected to a threaded pipe (6), the side end of the threaded pipe (6) is fixedly connected to a cutting blade (7) by bolts, and the upper surface of the workbench (1) is provided with a threaded pipe (6) connected to the cutting blade (7). The workbench (1) is provided with a rectangular through hole corresponding to the respective ones of the plurality of holes, the four corners of the lower surface of the workbench (1) are fixedly connected to support legs (8), the outer wall of the cutting blade (7) is provided with an annular groove, and the groove wall of the annular groove is fixedly connected to a grinding ring (10), the side wall of the workbench (1) is provided with a mounting hole, and the hole wall of the mounting hole is fixedly connected to an electric push rod (11), the side end of the electric push rod (11) is fixedly connected to an L-shaped length measuring plate (12), and the upper surface of the U-shaped frame (2) is provided with a circular hole, and the hole wall of the circular hole is fixedly connected to an auxiliary mechanism (9).

2. The frame cutting and length detection device according to claim 1, characterized in that: The auxiliary mechanism (9) comprises a cylinder (91), a rubber block (92) is movably connected to the hole wall of the circular hole, a T-shaped pressure rod (93) is fixedly connected to the inner wall of the rubber block (92), a through hole matching the T-shaped pressure rod (93) is provided on the lower surface of the cylinder (91), a hose (94) is fixedly connected to the top end of the cylinder (91), an air bag (95) is fixedly connected to the bottom end of the hose (94), a pressure plate (96) is fixedly connected to the upper surface of the air bag (95), and the upper surface of the pressure plate (96) is fixedly connected to the outer wall of the connecting frame (4).

3. The frame cutting and length detection device according to claim 1, characterized in that: A measuring ruler (13) is embedded in the side wall of the L-shaped length measuring plate (12).

4. The frame cutting and length detection device according to claim 2, characterized in that: A return spring (14) is movably sleeved on the rod wall of the T-shaped pressure rod (93).

5. The frame cutting and length detection device according to claim 1, characterized in that: The outer wall of the L-shaped length measuring plate (12) is sleeved with a U-shaped plate (15), and the outer wall of the U-shaped plate (15) is fixedly connected to the lower surface of the workbench (1).

6. The frame cutting and length detection device according to claim 1, characterized in that: The outer wall of the grinding ring (10) and the outer wall of the cutting blade (7) are located in the same vertical plane.