A welding device for processing a sleeve condenser
By designing a welding device for casing condenser, using the welding head for automated movement and position adjustment, one-time welding is achieved, and the problems of process complexity and quality control difficulty in casing condenser welding processing are solved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411242282.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-09-05
AI Technical Summary
During welding and processing of casing condenser, due to the multi-turn structure and numerous connection points, the process complexity and quality control difficulty have increased significantly, resulting in low production efficiency and unstable product quality.
A welding device for casing condenser processing is designed, including an intermediate connecting frame, end frame, assembly cross plate, lift mounting plate, ring assembly buckle and welding joint. The automatic movement and position adjustment of the welding joint is achieved through the drive motor and cylinder to realize one-time welding.
Through one-time welding, the number of welding processes is reduced, production efficiency is improved, time and labor cost is saved, the generation of welding defects is reduced, the quality and reliability of the product is improved, and the flexibility of the production line is improved to meet the welding needs of different products.
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Figure CN119035902B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding equipment, in particular to a welding device for processing a sleeve condenser. Background Art
[0002] The shell and tube condenser is a heat exchange device widely used in the industrial field. It is mainly composed of an inner tube and an outer tube to form a shell and tube structure. The hot fluid usually flows in the inner tube, while the cooling medium flows in the annular space between the outer tube and the inner tube. When the hot fluid flows in the inner tube, the heat is transferred to the external cooling medium through the inner tube wall. After the cooling medium absorbs the heat, the temperature rises, thereby cooling or condensing the hot fluid.
[0003] When processing and welding the sleeve-and-tube condenser, it is necessary to weld the contact positions of the upper circle and the lower circle of the sleeve-and-tube condenser to ensure the strength of the sleeve-and-tube condenser. The sleeve-and-tube condenser is composed of multiple circles, and welding must be performed between the upper and lower adjacent circles. Therefore, the sleeve-and-tube condenser needs to be welded multiple times during welding. The multi-circle structure means that there are many connection points that need to be welded. Each connection point requires precise positioning, cleaning, preheating and other preparations, which greatly increases the complexity of the process. Due to the large number of welding points, the difficulty of quality control is greatly increased. Summary of the invention
[0004] The object of the present invention is to provide a welding device for processing a shell and tube condenser to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a welding device for processing a sleeve condenser, comprising an intermediate connecting frame, the top and bottom of the intermediate connecting frame are fixedly installed with end frames, the opposite sides of the two end frames are fixedly installed with assembly transverse plates, the assembly transverse plate at the bottom is fixedly installed with a lower mounting plate on the side close to the back side, and the assembly transverse plate at the top is fixedly installed with an upper mounting plate on the side close to the back side, and a movable mounting plate is movably installed on the upper mounting plate, and the movable mounting plate is fixedly installed on the upper mounting plate by connecting bolts, and two center guide rods are fixedly installed on the top of the lower mounting plate, and a guide slide groove is provided on the side wall of the center guide rod, one of the center guide rods is slidably connected with a lifting mounting plate, and a circular mounting groove is provided on the lifting mounting plate, and a pulley mounting frame is fixedly installed on the inner wall of the circular mounting groove, and the pulley mounting frame is movably engaged in the guide slide groove, and a pulley is rotatably connected in the pulley mounting frame, and the pulley is slidably connected to the guide slide groove, and the lifting The cam is provided with a second locking bolt, and the second locking bolt is supported by the upper surface of the lifting mounting plate, and the cylinder is fixedly installed at one end of the mounting sleeve away from the lifting mounting plate, and a welding head is fixedly installed at the end of the piston rod of the cylinder, and the lifting mounting plate is fixedly installed with a rectangular sleeve at one end away from the mounting sleeve, and a telescopic column is movably inserted in the rectangular sleeve, and the outer end of the telescopic column is fixedly connected with a compressed telescopic head. A movable sleeve on the other central guide rod is provided with an annular assembly buckle, and a positioning slide rail is fixedly installed on the inner wall of the annular assembly buckle, and the positioning slide rail is movably engaged in the guide slide groove, and the annular assembly buckle is threadedly connected with a third locking bolt, and the end of the third locking bolt located in the annular assembly buckle is rotatably connected with a T-shaped pressure plate, and the T-shaped pressure plate is movably engaged in the positioning slide rail, and the T-shaped pressure plate is supported at the corresponding position of the inner wall of the guide slide groove, and a positioning pressure block is fixedly installed at the position of the outer wall of the annular assembly buckle corresponding to the rectangular sleeve.
[0006] Preferably, a first locking bolt is threadedly connected to the lifting type mounting plate, and an end of the first locking bolt located inside the lifting type mounting plate is supported at a corresponding position on the outer wall of the central guide rod.
[0007] Preferably, an oblique mounting frame is fixedly installed on the bottom of the lifting mounting plate, and an auxiliary fixing buckle is fixedly installed on one end of the oblique mounting frame away from the lifting mounting plate. The auxiliary fixing buckle is movably sleeved outside the center guide rod, and a structure consisting of a pulley mounting frame and a pulley is also provided inside the auxiliary fixing buckle.
[0008] Preferably, a spring pressure ring is fixedly installed on the inner wall of the telescopic column, a T-bar is fixedly installed in the rectangular sleeve, the T-bar is movably inserted in the spring pressure ring, and a spring is movably sleeved outside the T-bar, and the spring is arranged in the rectangular sleeve.
[0009] Preferably, a positioning screw is also provided between the end frames, and the end frames are rotatably connected to the positioning screws, a movable lifting frame and a fixed mounting frame are provided outside the positioning screws, the movable lifting frame is threadedly connected to the positioning screws, the fixed mounting frame is fixedly mounted on the end frame below, and a driving motor is fixedly mounted on the top of the end frame.
[0010] Preferably, a groove corresponding to the shape of the adjusting screw is provided on the fixed mounting frame, and the fixed mounting frame and the adjusting screw are clearance-fitted.
[0011] Preferably, a scale bar is provided between the lower mounting plate and the upper mounting plate for connection, a connecting bar is fixedly mounted on the outer wall of the annular assembly buckle, a buckle is provided at one end of the connecting bar away from the annular assembly buckle, and the buckle is movably engaged with the scale bar.
[0012] Preferably, the movable lifting frame and the fixed mounting frame are both movably provided with buffer pads, and the buffer pads on the movable lifting frame and the fixed mounting frame are located at corresponding positions.
[0013] Preferably, the buffer pad consists of three parts: a central part, a protective layer and an elastic filling layer.
[0014] Preferably, the two central guide rods on the lower mounting plate are arranged front-to-back symmetrically, and the guide grooves on the two central guide rods are oriented in the same direction.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The sleeve condenser to be welded is placed on the buffer pad on the fixed mounting frame. The movable lifting frame is driven down by the driving motor. The two buffer pads apply pressure to the sleeve condenser to fix the sleeve condenser. When multiple welding heads are installed, multiple welding heads weld the positions between the upper and lower pipes of the sleeve condenser. When one welding head is installed, the welding head welds the positions between the upper and lower pipes of the sleeve condenser. The welding head is moved up and down to weld different positions between the upper and lower pipes of the condenser. One-time welding can reduce the number of welding processes, thereby improving production efficiency. Compared with multiple welding, one-time welding can save a lot of time and labor costs. This advantage is particularly obvious in large-scale production. In addition, one-time welding can also reduce the occurrence of welding defects and improve product quality and reliability.
[0017] 2. According to the number of layers of the sleeve on the sleeve condenser, adjust the number of welding heads on the center guide rod and the number of annular assembly buckles on the other center guide rod. According to different processing requirements, you can choose one welding head to perform multiple welding on different positions of the sleeve condenser, or you can choose multiple welding heads to perform one welding on different positions of the sleeve condenser. In actual production, you may encounter orders for sleeve condensers of different specifications and numbers of turns. The welding equipment can be adjusted according to the number of turns, so that the production line has higher flexibility and can quickly adapt to the welding requirements of different products. Manufacturers do not need to prepare multiple dedicated welding equipment for condensers with different numbers of turns, reducing equipment investment and floor space.
[0018] 3. When adjusting the position of the ring assembly buckle, you can observe the position of the connecting strip and the buckle on the scale bar through the existence of the connecting strip and the buckle, which is convenient for adjusting the position of the ring assembly buckle, improving the convenience of adjusting the position of the ring assembly buckle, and also improving the adjustment accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front view structural schematic diagram of the present invention.
[0020] Figure 2 It is a side view structural schematic diagram of the present invention.
[0021] Figure 3 It is a schematic diagram of the top view structure of the present invention.
[0022] Figure 4 It is a structural schematic diagram of the corresponding position of the cylinder of the present invention.
[0023] Figure 5 It is a schematic diagram of the structure at the corresponding position of the rectangular sleeve of the present invention.
[0024] Figure 6 It is a structural schematic diagram of the corresponding position of the first locking bolt of the present invention.
[0025] Figure 7 It is a structural schematic diagram of the corresponding position of the positioning pressing block of the present invention.
[0026] Figure 8 It is a schematic diagram of the structure at the corresponding position of the T-bar of the present invention.
[0027] Fig. 9 It is a structural schematic diagram of the corresponding position of the pulley mounting frame of the present invention.
[0028] Fig.10 It is a schematic diagram of the structure of the buffer pad at the corresponding position of the present invention.
[0029] Fig.11 It is a schematic diagram of the cross-sectional structure of the buffer pad of the present invention.
[0030] Fig.12It is a structural schematic diagram of the corresponding position of the connecting bolt of the present invention.
[0031] Fig.13 It is a schematic diagram of the structure at the corresponding position of the scale bar of the present invention.
[0032] Fig.14 It is a schematic diagram of the structure at the corresponding position of the adjusting screw of the present invention.
[0033] In the figure: 1, middle connecting frame; 2, end frame; 3, assembly cross plate; 4, lower mounting plate; 5, upper mounting plate; 6, movable mounting plate; 7, connecting bolt; 8, center guide rod; 801, guide slide; 9, lifting mounting plate; 901, circular mounting groove; 902, first locking bolt; 10, pulley mounting frame; 11, pulley; 12, mounting sleeve; 13, second locking bolt; 14, cylinder; 15, welding head; 16, rectangular sleeve; 17, telescopic column; 18, pressure telescopic head; 19, Annular assembly buckle; 20, positioning slide rail; 21, third locking bolt; 22, T-shaped pressure plate; 23, positioning pressure block; 24, oblique mounting bracket; 25, auxiliary fixing buckle; 26, spring pressure ring; 27, T-shaped rod; 28, spring; 29, adjusting screw; 30, movable lifting frame; 31, fixed mounting bracket; 32, driving motor; 33, scale bar; 34, connecting strip; 35, buckle; 36, buffer pad; 3601, center part; 3602, protective layer; 3603, elastic filling layer. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figures 1 to 14The present invention provides a technical solution: a welding device for processing a sleeve condenser, comprising an intermediate connecting frame 1, and an end frame 2 fixedly installed at the top and bottom of the intermediate connecting frame 1. The intermediate connecting frame 1 and the end frame 2 are both U-shaped frames, and the two intermediate connecting frames 1 cooperate with the end frames 2 to form an installed frame for welding operations of the sleeve condenser. The opposite sides of the two end frames 2 are fixedly installed with assembly cross plates 3. The existence of the assembly cross plates 3 assists in the placement and installation of the structure composed of the intermediate connecting frame 1 and the end frames 2. The instrument is installed on the ground through the assembly cross plates 3 to ensure the installation stability of the instrument. The assembly cross plates 3 at the bottom are fixedly installed with a lower installation plate 4 near the back side. The lower installation plate 4 is symmetrically arranged with the end frames 2 front and back, and the assembly cross plates 3 are located at the front. , the lower mounting plate 4 is located at the back, ensuring that the structure installed on the lower mounting plate 4 does not affect the welding operation of the sleeve condenser, and the upper mounting plate 5 is fixedly installed on the assembly horizontal plate 3 at the top near the back side, and the upper mounting plate 5 is fixedly installed, and a movable mounting plate 6 is movably installed on the upper mounting plate 5. The movable mounting plate 6 is movably installed, and the movable mounting plate 6 is mounted on the upper mounting plate 5. The composition of the upper mounting plate 5 and the movable mounting plate 6 is realized by the existence of connecting bolts 7. After the movable mounting plate 6 is removed, additional components can be installed on the center guide rod 8 as needed to adapt to the sleeve condensers composed of different numbers of rings. The movable mounting plate 6 is fixedly installed on the upper mounting plate 5 by connecting bolts 7. Two center guide rods 8 are fixedly installed on the top of the lower mounting plate 4. The center A guide slot 801 is provided on the side wall of the guide rod 8. The existence of the guide slot 801 on the center guide rod 8 assists the movement and positioning of the structure on the center guide rod 8. A lifting mounting plate 9 is slidably connected to one of the center guide rods 8. A circular mounting slot 901 is provided on the lifting mounting plate 9. The design of the circular mounting slot 901 on the lifting mounting plate 9 realizes the movable connection between the lifting mounting plate 9 and the center guide rod 8. A pulley mounting frame 10 is fixedly installed on the inner wall of the circular mounting slot 901. The pulley mounting frame 10 is movably engaged in the guide slot 801. Through the cooperation of the pulley mounting frame 10 and the guide slot 801, the lifting and lowering of the lifting mounting plate 9 is positioned, thereby improving the movement stability of the lifting mounting plate 9. The pulley mounting frame 10 rotates in the pulley mounting frame 10. A pulley 11 is connected, and the pulley 11 is slidably connected with the guide slide groove 801 to reduce the relative friction between the lifting mounting plate 9 and the center guide rod 8 when the lifting mounting plate 9 is lifted, thereby assisting the lifting of the lifting mounting plate 9. The pulley 11 is slidably connected in the guide slide groove 801. The movable sleeve on the lifting mounting plate 9 is provided with a mounting sleeve 12, and the mounting sleeve 12 is threadedly connected with a second locking bolt 13. The second locking bolt 13 is supported at a corresponding position on the upper surface of the lifting mounting plate 9. Through the composition of the mounting sleeve 12 and the lifting mounting plate 9, the movable connection between the lifting mounting plate 9 and the mounting sleeve 12 is realized. A cylinder 14 is fixedly installed at one end of the mounting sleeve 12 away from the lifting mounting plate 9, and a welding head 15 is fixedly installed on the end of the piston rod of the cylinder 14.The piston rod of the cylinder 14 pushes the welding head 15 to move, so that the welding position of the welding head 15 corresponds to the gap position between the sleeve condenser, so as to realize the welding operation. A rectangular sleeve 16 is fixedly installed on the end of the lifting mounting plate 9 away from the mounting sleeve 12, and a telescopic column 17 is movably inserted in the rectangular sleeve 16. A pressure-bearing telescopic head 18 is fixedly connected to the outer end of the telescopic column 17. The telescopic column 17 and the pressure-bearing telescopic head 18 are an integrated structure, and the structure composed of the telescopic column 17 and the pressure-bearing telescopic head 18 moves in the rectangular sleeve 16. The displacement of the contact position of the pressure-bearing telescopic head 18 and the positioning block 23 is realized by the movement of the telescopic column 17 and the pressure-bearing telescopic head 18 in the rectangular sleeve 16. When the pressure-bearing telescopic head 18 contacts the positioning block 23, it plays a blocking role. And warning effect, at the same time, after the pressure expansion head 18 and the positioning block 23 are misaligned, the pressure expansion head 18 moves to the position of the next positioning block 23, and the other central guide rod 8 is movably sleeved with an annular assembly buckle 19, and the inner wall of the annular assembly buckle 19 is fixedly installed with a positioning slide rail 20, and the positioning slide rail 20 is movably engaged in the guide slide groove 801. The annular assembly buckle 19 is threadedly connected with a third locking bolt 21, and the third locking bolt 21 is rotatably connected with a T-shaped pressure plate 22 on the end located in the annular assembly buckle 19. The T-shaped pressure plate 22 is movably engaged in the positioning slide rail 20, and the T-shaped pressure plate 22 is supported at the corresponding position of the inner wall of the guide slide groove 801, and the outer wall of the annular assembly buckle 19 is fixedly installed with a positioning block 23 at the position corresponding to the rectangular sleeve 16. ,
[0036] A first locking bolt 902 is threadedly connected to the lifting mounting plate 9. The end of the first locking bolt 902 located inside the lifting mounting plate 9 is supported at a corresponding position on the outer wall of the center guide rod 8. Through the existence of the first locking bolt 902, the lifting mounting plate 9 can be moved on the center guide rod 8 to adapt to different installation situations.
[0037] An oblique mounting frame 24 is fixedly installed at the bottom of the lifting mounting plate 9, and an auxiliary fixing buckle 25 is fixedly installed at one end of the oblique mounting frame 24 away from the lifting mounting plate 9. The auxiliary fixing buckle 25 is movably sleeved outside the center guide rod 8, and a structure consisting of a pulley mounting frame 10 and a pulley 11 is also arranged inside the auxiliary fixing buckle 25.
[0038] A spring pressure ring 26 is fixedly installed on the inner wall of the telescopic column 17, a T-bar 27 is fixedly installed in the rectangular sleeve 16, the T-bar 27 is movably inserted in the spring pressure ring 26, and a spring 28 is movably sleeved outside the T-bar 27, and the spring 28 is arranged in the rectangular sleeve 16. The inclined mounting frame 24 and the auxiliary fixing buckle 25 form a structure to support the lifting mounting plate 9, ensure the stability of the lifting mounting plate 9 and the structure on the lifting mounting plate 9, so as to ensure the stability of the working structure on the lifting mounting plate 9.
[0039] A positioning screw 29 is also provided between the end frames 2, and the end frames 2 are rotatably connected to the positioning screw 29. A movable lifting frame 30 and a fixed mounting frame 31 are provided outside the positioning screw 29. The movable lifting frame 30 is threadedly connected to the positioning screw 29. The fixed mounting frame 31 is fixedly mounted on the end frame 2 below. A driving motor 32 is fixedly mounted on the top of the end frame 2. The positioning screw 29 is driven to rotate by the output shaft of the driving motor 32. The rotation of the positioning screw 29 drives the movable lifting frame 30 to rise and fall, thereby changing the distance between the movable lifting frame 30 and the fixed mounting frame 31 to adapt to sleeve condensers of different heights.
[0040] The fixed mounting frame 31 is provided with a groove corresponding to the shape of the adjusting screw 29 , and the fixed mounting frame 31 and the adjusting screw 29 are clearance-matched to ensure that the lower fixed mounting frame 31 is fixedly installed, and assist the movable lifting frame 30 to move toward the fixed mounting frame 31 .
[0041] A scale bar 33 is provided between the lower mounting plate 4 and the upper mounting plate 5 for connection. The scale bar 33 is provided with scales to serve as a reference for the auxiliary lifting and lowering of the annular assembly buckle 19. A connecting strip 34 is fixedly installed on the outer wall of the annular assembly buckle 19. A buckle 35 is provided at one end of the connecting strip 34 away from the annular assembly buckle 19. The buckle 35 is movably engaged with the scale bar 33. Through the existence of the connecting strip 34 and the buckle 35, the position of the annular assembly buckle 19 is confirmed when the annular assembly buckle 19 is lifted or lowered to ensure that the distance between each annular assembly buckle 19 is consistent.
[0042] The movable lifting frame 30 and the fixed mounting frame 31 are both movably provided with a buffer pad 36, and the positions of the buffer pads 36 on the movable lifting frame 30 and the fixed mounting frame 31 correspond to each other. The presence of the buffer pad 36 reduces the pressure applied by the movable lifting frame 30 to the sleeve condenser, preventing the compressed part of the sleeve condenser from being damaged.
[0043] The buffer pad 36 is composed of three parts: a central part 3601, a protective layer 3602 and an elastic filling layer 3603. The central part 3601 is a skeleton part, which provides strength for the buffer pad 36 to ensure the strength of the installation of the buffer pad 36. At the same time, the protective layer 3602 is an outer shell layer to ensure that no sharp parts will scratch the sleeve condenser. The elastic filling layer 3603 ensures the deformation of the installation position of the buffer pad 36 to ensure the stable installation of the buffer pad 36.
[0044] The two central guide rods 8 on the lower mounting plate 4 are symmetrically arranged front to back, and the guide slots 801 on the two central guide rods 8 are oriented in the same direction.
[0045] Working principle:
[0046] Step 1: According to the number of layers of the sleeve on the sleeve condenser, adjust the number of lifting mounting plates 9 on the center guide rod 8 and the number of annular assembly buckles 19 on the other center guide rod 8. According to different processing requirements, you can choose one welding head 15 to weld the sleeve condenser at different positions multiple times, or you can choose multiple welding heads 15 to weld the sleeve condenser at different positions once. Choose according to different situations. When installing the lifting mounting plate 9 and the annular assembly buckle 19, remove the movable mounting plate 6 from the upper mounting plate 5, and set the lifting mounting plate 9 and the annular assembly buckle 19 that need to be installed on the center guide rod 8 to realize the lifting mounting plate 9 and the annular assembly buckle After the installation of the buckle 19, the lifting mounting plate 9 and the annular assembly buckle 19 are installed, the movable mounting plate 6 is reinstalled on the upper mounting plate 5 and fixed by the connecting bolts 7 to ensure the installation stability of the upper end of the center guide rod 8. The position of the annular assembly buckle 19 needs to be adjusted so that the positioning block 23 on the outer wall of the annular assembly buckle 19 is located between the upper and lower tubes of the sleeve condenser. After the position is adjusted reasonably, the T-shaped pressure plate 22 on the end of the third locking bolt 21 can be moved by rotating the third locking bolt 21. The T-shaped pressure plate 22 applies pressure to the guide groove 801 to fix the annular assembly buckle 19. The lifting mounting plate 9 is fixed by rotating the first locking bolt 902.
[0047] Step 2: The sleeve condenser to be welded is placed on the buffer pad 36 on the fixed mounting frame 31, and the sleeve condenser is supported by the buffer pad 36. The output shaft of the driving motor 32 drives the adjusting screw 29 to rotate, and the movable lifting frame 30 is driven to descend by the rotation of the adjusting screw 29. The distance between the fixed mounting frame 31 and the movable lifting frame 30 is changed by the descent of the movable lifting frame 30. The sleeve condenser is pressurized by two buffer pads 36 to fix the sleeve condenser and ensure the placement stability of the sleeve condenser. When installing multiple lifting mounting plates 9, the positions of the lifting mounting plates 9 and the annular assembly buckles 19 are made to correspond, and the lifting mounting plates 9 are fixed by rotating the first locking bolt 902. The welding head 15 is pushed to move by the piston rod of the cylinder 14, and the welding head 15 welds the position between the upper and lower pipes of the sleeve condenser. Next, when installing a lifting installation plate 9, the lifting installation plate 9 is moved up and down, so that the lifting installation plate 9 drives the rectangular sleeve 16, the telescopic column 17 and the pressure telescopic head 18 to move, and also drives other structures on the lifting installation plate 9 to move. When the pressure telescopic head 18 contacts the positioning pressure block 23, it plays a warning role, and the piston rod of the cylinder 14 pushes the welding head 15 to move, and the welding head 15 welds the position between the upper and lower pipes of the sleeve condenser, and then continues to push the lifting installation plate 9 to move. When the pressure telescopic head 18 moves, it contacts the positioning pressure block 23, and the compressed pressure telescopic head 18 and the telescopic column 17 are retracted into the rectangular sleeve 16. When the pressure telescopic head 18 and the telescopic column 17 are retracted into the rectangular sleeve 16, the spring pressure ring 26 also presses the spring 28 to drive the spring 28 to deform, so as to generate a reverse elastic force to reset the telescopic column 17 and the pressure telescopic head 18.
[0048] Step 3: When adjusting the position of the annular assembly buckle 19, the presence of the connecting strip 34 and the buckle 35 can be used to observe the position of the connecting strip 34 and the buckle 35 on the scale bar 33, which facilitates the adjustment of the position of the annular assembly buckle 19 and improves the convenience of adjusting the position of the annular assembly buckle 19.
[0049] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A welding device for processing a sleeve condenser, characterized in that: The invention comprises an intermediate connecting frame (1), the top and bottom of the intermediate connecting frame (1) are fixedly mounted with end frames (2), the opposite sides of the two end frames (2) are fixedly mounted with mounting cross plates (3), the mounting cross plate (3) at the bottom is fixedly mounted with a lower mounting plate (4) on the side close to the back, the mounting cross plate (3) at the top is fixedly mounted with an upper mounting plate (5) on the side close to the back, a movable mounting plate (6) is movably mounted on the upper mounting plate (5), the movable mounting plate (6) is fixedly mounted on the upper mounting plate (5) by connecting bolts (7), and two center guide rods (8) are fixedly mounted on the top of the lower mounting plate (4), the center guide rods (8) are fixedly mounted on the top of the lower mounting plate (4), and the center guide rods (8) are fixedly mounted on the top of the lower mounting plate (4). A guide slot (801) is provided on the side wall of the rod (8), a lifting mounting plate (9) is slidably connected to one of the central guide rods (8), a circular mounting slot (901) is provided on the lifting mounting plate (9), a pulley mounting frame (10) is fixedly installed on the inner wall of the circular mounting slot (901), the pulley mounting frame (10) is movably engaged in the guide slot (801), a pulley (11) is rotatably connected in the pulley mounting frame (10), the pulley (11) is slidably connected to the guide slot (801), a mounting sleeve (12) is movably sleeved on the lifting mounting plate (9), and a first threaded connection is provided on the mounting sleeve (12). The invention relates to a second locking bolt (13), wherein the second locking bolt (13) is supported at a corresponding position on the upper surface of the lifting mounting plate (9); a cylinder (14) is fixedly mounted on one end of the mounting sleeve (12) away from the lifting mounting plate (9); a welding head (15) is fixedly mounted on the end of the piston rod of the cylinder (14); a rectangular sleeve (16) is fixedly mounted on one end of the lifting mounting plate (9) away from the mounting sleeve (12); a telescopic column (17) is movably inserted in the rectangular sleeve (16); a pressure-bearing telescopic head (18) is fixedly connected to the outer end of the telescopic column (17); and an annular assembly buckle (18) is provided on the movable sleeve on the other central guide rod (8). 19), a positioning rail (20) is fixedly installed on the inner wall of the annular assembly buckle (19), and the positioning rail (20) is movably engaged in the guide slide groove (801). A third locking bolt (21) is threadedly connected to the annular assembly buckle (19), and the end of the third locking bolt (21) located in the annular assembly buckle (19) is rotatably connected to a T-shaped pressure plate (22), and the T-shaped pressure plate (22) is movably engaged in the positioning rail (20), and the T-shaped pressure plate (22) is supported at a corresponding position of the inner wall of the guide slide groove (801), and a positioning pressure block (23) is fixedly installed at a position of the outer wall of the annular assembly buckle (19) corresponding to the rectangular sleeve (16).
2. The welding device for processing a sleeve condenser according to claim 1, characterized in that: The lifting type mounting plate (9) is threadedly connected with a first locking bolt (902), and the end of the first locking bolt (902) located inside the lifting type mounting plate (9) is supported at a corresponding position on the outer wall of the central guide rod (8).
3. The welding device for processing a sleeve condenser according to claim 2, characterized in that: An oblique mounting frame (24) is fixedly mounted on the bottom of the lifting mounting plate (9), and an auxiliary fixing buckle (25) is fixedly mounted on one end of the oblique mounting frame (24) away from the lifting mounting plate (9). The auxiliary fixing buckle (25) is movably sleeved outside the central guide rod (8), and a structure consisting of a pulley mounting frame (10) and a pulley (11) is also arranged inside the auxiliary fixing buckle (25).
4. The welding device for processing a sleeve condenser according to claim 3, characterized in that: A spring pressure ring (26) is fixedly installed on the inner wall of the telescopic column (17), a T-shaped rod (27) is fixedly installed inside the rectangular sleeve (16), the T-shaped rod (27) is movably inserted in the spring pressure ring (26), and a spring (28) is movably sleeved outside the T-shaped rod (27), and the spring (28) is arranged in the rectangular sleeve (16).
5. The welding device for processing a sleeve condenser according to claim 4, characterized in that: A positioning screw (29) is also provided between the end frames (2), and the end frames (2) are rotatably connected to the positioning screw (29). A movable lifting frame (30) and a fixed mounting frame (31) are provided outside the positioning screw (29). The movable lifting frame (30) is threadedly connected to the positioning screw (29), and the fixed mounting frame (31) is fixedly mounted on the end frame (2) below. A driving motor (32) is fixedly mounted on the top of the end frame (2).
6. The welding device for processing a shell-and-tube condenser according to claim 5, characterized in that: The fixed mounting frame (31) is provided with a groove corresponding to the shape of the adjusting screw rod (29), and the fixed mounting frame (31) and the adjusting screw rod (29) are clearance-matched.
7. The welding device for processing a shell-and-tube condenser according to claim 6, characterized in that: A scale bar (33) is provided between the lower mounting plate (4) and the upper mounting plate (5) for connection; a connecting bar (34) is fixedly mounted on the outer wall of the annular assembly buckle (19); a buckle (35) is provided at one end of the connecting bar (34) away from the annular assembly buckle (19); and the buckle (35) is movably engaged with the scale bar (33).
8. The welding device for processing a shell-and-tube condenser according to claim 7, characterized in that: The movable lifting frame (30) and the fixed installation frame (31) are both movably provided with a buffer pad (36), and the buffer pads (36) on the movable lifting frame (30) and the fixed installation frame (31) are located in corresponding positions.
9. The welding device for processing a shell-and-tube condenser according to claim 8, characterized in that: The buffer pad (36) consists of three parts: a central part (3601), a protective layer (3602) and an elastic filling layer (3603).
10. The welding device for processing a shell-and-tube condenser according to claim 9, characterized in that: The two central guide rods (8) on the lower mounting plate (4) are arranged symmetrically in front and back, and the guide slots (801) on the two central guide rods (8) are oriented in the same direction.
Citation Information
Patent Citations
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