Full-automatic wafer egg roll machine

By using transmission components and combustion systems in the wafer egg roll machine, combined with slurry, molding and rotary cutting mechanism, the problem of unstable baking temperature is solved, the continuous production and uniformity of egg rolls are achieved, and the ease of operation is improved. Sex and product quality.

CN119073336AActive Publication Date: 2024-12-06GUANGZHOU YITONG FOOD MASCH EQUIP CO LTD

Patent Information

Application Number
CN202411249574.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2024-12-06
Estimated Expiration
2044-09-06

AI Technical Summary

Technical Problem

The baking temperature of the existing wafer egg roll machines is prone to deviation during the production process, resulting in burning egg rolls and inconvenient operation.

Method used

A fully automatic wafer egg roll machine is designed, using transmission components and combustion system, including a baking wheel, a slurry hanging mechanism, a forming mechanism and a rotary cutting mechanism, and the baking wheel temperature and rotary cutting speed are controlled through chain transmission and frequency conversion speed. Ensure the egg roll is even in size and color.

Benefits of technology

The continuous production of egg rolls is realized, ensuring uniform size and length of the product, uniform color and good taste, simple operation, and clean equipment appearance, saving energy consumption and production land area.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a full-automatic wafer egg roll machine, and relates to the field of egg roll machines, the full-automatic wafer egg roll machine comprises a rack, a transmission assembly and a combustion system fixedly mounted in the rack, an outer sealing plate fixedly mounted on the periphery of the rack, heat preservation layers fixedly mounted on the periphery and the top of the outer sealing plate, and an operation table fixedly mounted in the center of the rack. The invention discloses a full-automatic wafer egg roll making machine. The baking wheel is heated through a combustion pipeline; flour paste is uniformly coated on the surface of the baking wheel through a paste hanging plate in thickness and width; the baking wheel rotates for a circle to bake a wrapper; a scraper knife of a scraper knife mechanism is used for scooping up the wrapper, a forming mechanism is used for rolling the wrapper into a cylindrical shape, and a rotary cutting mechanism is used for cutting rolled cylindrical egg rolls into uniform lengths. The cut egg rolls enter the sliding groove and then are packaged, all links are connected, actions are coherent and orderly, continuous production can be achieved, and it is guaranteed that produced products are qualified products which are uniform in size and length, uniform in color and luster and good in taste.
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Description

Technical Field

[0001] The invention relates to the technical field of egg roll machines, in particular to a full-automatic wafer egg roll machine. Background Art

[0002] Wafer egg roll machine is an electrical device specially used for making wafer egg rolls. It heats the batter and bakes it between heating plates to form thin and crisp egg rolls.

[0003] In the prior art, the length and color of the egg rolls produced conventionally are not easy to maintain, and they need to be processed again in the subsequent production process, which is cumbersome and affects the taste;

[0004] In order to overcome the above shortcomings, the Chinese patent of the prior art (publication number CN221449633U) discloses a fully automatic wafer egg roll machine, in which a shaft is installed in rotation in the conveying pipe. The present invention drives the spiral stirring blade to rotate by the rotation of the shaft, and drives the arc scraper to rotate synchronously under the connection of the second bracket. The rotating arc scraper slides relative to the inner wall of the stirring tank, and the egg liquid adhered to the inner wall of the stirring tank can be scraped off. At the same time, the stirring tank is designed in a funnel shape to ensure that the scraped egg liquid can flow along the inner wall of the stirring tank to the discharge port at the bottom of the stirring tank and flow into the conveying pipe, thereby avoiding excessive egg liquid residue and resulting in egg liquid waste, and increasing the egg roll production;

[0005] In order to overcome the above-mentioned shortcomings, a Chinese patent of the prior art (publication number CN216088533U) discloses a wafer egg roll machine for making egg rolls, wherein support columns are symmetrically distributed at the bottom of the working table, a top cover handle is provided on the side of the connecting seat away from the adjusting rope, a key box is provided on the side wall of the working table, an adjusting member is provided at the bottom of the working table, and the adjusting member is located between the two support columns, and a connecting seat is provided on the top of the machine top cover; the machine top cover can be opened by adjusting the rope and the foot pedal, avoiding the situation where the hand touches the machine top cover and then touches the egg roll, so that the staff can directly take down the prepared egg roll, reducing the situation where the dust on the machine surface sticks to the egg roll, making the egg roll safer to eat, and simple and convenient to use;

[0006] Although the prior art can overcome the above-mentioned deficiencies, there are still other problems in its operation process. For example, when the device is used to produce egg rolls, the baking temperature is prone to deviation, and the deviated temperature is easy to cause the egg rolls to burn, which is inconvenient and not conducive to the use and operation of the staff. Summary of the invention

[0007] The purpose of the present invention is to provide a fully automatic wafer egg roll machine to solve the problem proposed in the above background technology that when using the device to produce egg rolls, the baking temperature is prone to deviation, and the deviated temperature is easy to cause the egg rolls to be burnt, which is inconvenient and not conducive to the use and operation of the staff.

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical scheme: a fully automatic wafer egg roll machine, comprising a frame and a transmission assembly and a combustion system fixedly installed inside the frame, and an outer sealing plate fixedly installed around the frame, and an insulation layer fixedly installed around and on the top of the outer sealing plate, an operating table fixedly installed at the center of the frame, a batter coating mechanism installed in a triangular shape is provided at the lower end of the operating table, and three groups of rotary cutting mechanisms are provided on the left side of the upper end of the operating table, and a forming mechanism is provided on the right side of the upper end of the operating table, and a scraper mechanism is provided above the operating table, and a slide groove is provided on the left side of the three groups of rotary cutting mechanisms, a cantilever electric box is provided on the upper right side of the front of the frame, and a water tank is provided on the upper left side of the front of the frame, and a moisture exhaust hood is provided directly above the frame, and a chimney is provided above the insulation layer;

[0009] The transmission assembly is provided with a baking wheel, and the baking wheel is installed in the middle front position of the frame, and a baking wheel shaft is installed in the middle of the baking wheel, and a locking nut is installed on the right side of the baking wheel shaft, and bearing seats are installed on the left and right sides of the baking wheel shaft respectively, and the bearing seats and the frame are fixedly installed through a bearing mounting plate, and a large sprocket is installed on the right end of the baking wheel shaft, a motor is provided on the upper end of the electric box, and the motor and the reducer are installed, and a small sprocket is installed on the output shaft of the reducer, and a chain is meshed and connected between the large sprocket and the small sprocket, the reducer is installed on the mounting plate of the frame, and the electric box is installed just below the reducer and fixed to the frame;

[0010] A combustion pipeline is provided inside the combustion system, and the combustion pipeline is fixed to the frame by a bottom fire tube support and a gas inlet pipe support, and a face fire plate and a face fire plate support are fixedly installed on the upper end of the frame, and a fan and a fan support plate are fixedly installed on the upper end of the frame, the frame is fixedly installed with the ignition combustion head through an ignition needle fixing frame, and the frame is fixedly installed with the ignition needle through an ignition needle mounting plate, and the frame is fixedly connected to the igniter, and a face fire tube support is provided at the rear of the combustion system.

[0011] Furthermore, a gas diversion pipe A is provided in the combustion pipeline, and the interior of the gas diversion pipe A is connected to the gas diversion pipe B, and an air diversion pipe B is provided in the combustion pipeline.

[0012] Furthermore, a slurry hanging shaft is provided inside the slurry hanging mechanism, and slurry hanging support plates are respectively installed at both ends of the slurry hanging shaft, and a slurry hanging plate fixing seat is provided at the front end of the slurry hanging shaft, and a slurry hanging plate is installed on the slurry hanging plate fixing seat, a slurry hanging counterweight arm is installed in the middle of the slurry hanging plate fixing seat, and slurry hanging hooks are respectively installed at both ends of the slurry hanging counterweight arm, and the slurry hanging hooks are fixed by positioning screws; and an adjusting screw and an adjusting balance bolt are also installed under the slurry hanging hook, and an adjusting handle is installed at the tail of the adjusting screw, the slurry hanging hook is hung on the slurry hanging shaft, and the slurry hanging hook is positioned by a locking sleeve, and a color slurry pipe seat and a noodle slurry pipe seat are respectively installed on the slurry hanging shaft, and a color slurry hanging pipe seat is installed on the color slurry hanging pipe seat, a DN8 ball valve is installed at the tail of the color slurry hanging pipe, and a noodle slurry hanging pipe is installed on the color slurry hanging pipe seat, and the three sets of the slurry hanging mechanisms are arranged and installed in a herringbone shape.

[0013] Furthermore, a blade frame cross beam is provided inside the blade mechanism, and both ends of the blade frame cross beam are respectively fixed to the operating table, and blade frame columns are installed on both sides of the blade frame cross beam, and the outer sides of the blade frame columns are fixed to the blade mounting cross beam by mounting screws, a blade mounting plate is installed on the blade frame cross beam, and a blade is installed on the blade mounting plate, and a blade adjustment cross beam is installed under the blade, and adjustment screws are installed on both ends of the blade adjustment cross beam, and a waste slag baffle is installed on the blade frame cross beam.

[0014] Furthermore, the molding mechanism is provided with molding components inside, and three sets of the molding mechanisms are arranged and installed in three lines.

[0015] Furthermore, a support mounting plate is provided inside the molding component, and a support mounting plate is provided on the side of the support mounting plate, and a right cover of the core injection shaft is provided above the support mounting plate, a left cover of the core injection transmission shaft is provided on the left side of the molding component, and a right cover of the core injection transmission shaft is provided below the molding component.

[0016] Furthermore, the rotary cutting mechanism is provided with a base plate, and a motor mounting plate is installed on the upper end of the base plate, and a servo motor is arranged above the motor mounting plate. The rotary cutting mechanism is provided with a cutting disc through a cutter wheel shaft bearing seat screw, and a sensor adjustment guide groove is arranged inside the rotary cutting mechanism.

[0017] Furthermore, the slide is installed at the left end of the operating table, and the upper end of the slide is connected to the bottom of the egg roll supporting plate of the batter coating mechanism.

[0018] Furthermore, the water tank is installed at the upper left side of the front of the equipment, and three water outlet pipes are connected to the bottom of the water tank and are respectively connected to the rolling rod positions of the three sets of forming mechanisms.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The equipment starts with ignition, heating the baking wheel through the combustion pipeline, the batter is evenly coated on the baking wheel surface through the batter coating plate, the baking wheel rotates one circle to bake the dough, the scraper of the scraper mechanism scoops up the dough, the forming mechanism rolls the dough into a cylindrical shape, the rotary cutting mechanism cuts the rolled cylindrical egg rolls into uniform length, and the cut egg rolls enter the chute for packaging. Each link is connected, the actions are coherent and orderly, and continuous production can be achieved, ensuring that the products produced are uniform in size and length, uniform in color, and have a good taste.

[0021] Furthermore, the whole machine control adopts cantilever electric box control in combination with the production process requirements. The cantilever electric box is designed on the upper right side of the operating table and can be rotated according to the operation needs. The cantilever electric box operation panel has temperature display, baking wheel speed display, and forming speed display. The speed is variable frequency speed regulation, and the equipment operation speed and temperature are flexibly adjusted according to the production capacity; the start, operation, and stop are all switched at will by knob, which is simple to operate.

[0022] 2. The overall appearance of the equipment is made of stainless steel stamping, with clear edges and corners and no dead corners, which saves time and effort in sanitation and cleaning;

[0023] 3. Furthermore, the YT05-3 fully automatic wafer egg roll equipment can make cylindrical cakes of different sizes and lengths. The rolled egg rolls have beautiful appearance, and the surface can be made into colorful egg rolls with linear patterns. The inner holes of the egg rolls can be filled with cores or not, and there are many flavors such as chocolate, peanut butter, milk, etc. Compared with traditional wafer egg rolls, the egg rolls produced by this equipment are more uniform in size and length, more uniform in temperature and color, and more crispy and delicious. It saves time and effort, saves energy consumption, reduces production land area, and is simple and easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall front view structure of the present invention;

[0025] Figure 2 It is a side view structural schematic diagram of the present invention;

[0026] Figure 3 It is a schematic diagram of the top view structure of the present invention;

[0027] Figure 4 It is a front structural schematic diagram of the transmission assembly of the present invention;

[0028] Figure 5 It is a schematic diagram of the side view structure of the transmission assembly of the present invention;

[0029] Figure 6 It is a schematic diagram of the top view of the transmission assembly of the present invention;

[0030] Figure 7It is a front structural schematic diagram of the combustion system of the present invention;

[0031] Figure 8 It is a side view structural schematic diagram of the combustion system of the present invention;

[0032] Fig. 9 It is a schematic diagram of the structure of the combustion system of the present invention from a top view;

[0033] Fig.10 This is a front view structural diagram of the combustion pipeline of the present invention;

[0034] Fig.11 It is a front view structural diagram of the pulp hanging mechanism of the present invention;

[0035] Fig.12 It is a schematic diagram of the side view of the slurry hanging mechanism of the present invention;

[0036] Fig.13 It is a schematic diagram of the top view of the slurry hanging mechanism of the present invention;

[0037] Fig.14 It is a front structural schematic diagram of the scraper mechanism of the present invention;

[0038] Fig.15 It is a schematic diagram of the side structure of the scraper mechanism of the present invention;

[0039] Fig.16 It is a schematic diagram of the top view of the scraper mechanism of the present invention;

[0040] Fig.17 It is a structural schematic diagram of the molding mechanism of the present invention;

[0041] Fig.18 It is a front structural schematic diagram of the molding component of the present invention;

[0042] Fig.19 It is a schematic diagram of the side view structure of the molding component of the present invention;

[0043] Fig. 20 It is a schematic diagram of the top view structure of the molding component of the present invention;

[0044] Fig.21 It is a right side structural schematic diagram of the rotary cutting mechanism of the present invention;

[0045] Fig. 22 It is a schematic diagram of the front cross-sectional structure of the rotary cutting mechanism of the present invention.

[0046] In the figure: 1. frame; 2. slurry hanging mechanism; 201. positioning screw; 202. adjusting handle; 203. slurry hanging weight arm; 204. adjusting screw; 205. slurry hanging plate fixing seat; 206. slurry hanging hook; 207. slurry hanging support plate; 208. slurry hanging shaft; 209. locking sleeve; 210. DN8 ball valve; 211. color slurry hanging pipe seat; 212. noodle slurry hanging pipe seat; 213. slurry hanging plate; 214. color slurry hanging pipe; 215. adjusting balance bolt; 216. noodle slurry hanging pipe; 3. scraper mechanism; 301. scraper Frame beam; 302, blade frame column; 303, blade adjustment beam; 304, blade installation beam; 305, blade installation plate; 306, blade; 307, positioning screw; 308, waste slag baffle; 309, adjustment screw; 4, cantilever electrical box; 5, moisture exhaust hood; 6, insulation layer; 7, chimney; 8, outer sealing plate; 9, water tank; 10, chute; 11, combustion system; 1001, combustion pipeline; 1002, bottom fire pipe support; 1003, surface fire plate; 1004, gas inlet pipe support; 1005 , fan; 1006, fan support plate; 1007, ignition needle; 1008, ignition needle fixing bracket; 1009, ignition combustion head; 1010, igniter; 1011, ignition needle mounting plate; 1012, surface fire plate support; 1013, surface fire tube support; 101, gas diverter pipe A; 102, gas diverter pipe B; 103, air diverter pipe B; 12, peeling mechanism; 1201, base plate; 1202, servo motor; 1203, sensor adjustment guide groove; 1204, cutter wheel shaft bearing seat screw; 13. Molding mechanism; 1301. Molding parts; 131. Support and mounting plate; 132. Support and mounting plate; 133. Right cover of injection core shaft; 134. Left cover of injection core transmission shaft; 135. Right cover of injection core transmission shaft; 14. Operating table; 15. Transmission assembly; 1501. Electric box; 1502. Baking wheel; 1503. Bearing seat; 1504. Baking wheel shaft; 1505. Large sprocket; 1506. Small sprocket; 1507. Motor; 1508. Chain; 1509. Reducer; 1510. Locking nut. DETAILED DESCRIPTION

[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0048] Embodiment 1: Figure 1-Figure 13The technical solution shown in the figure, in order to solve the problem of inconvenient baking ignition, discloses: a frame 1 and the inside of the frame 1 are fixedly installed with a transmission assembly 15 and a combustion system 11, and an outer sealing plate 8 is fixedly installed around the frame 1, and an insulation layer 6 is fixedly installed around and on the top of the outer sealing plate 8, an operating table 14 is fixedly installed at the center of the frame 1, a pulping mechanism 2 installed in a triangular shape is arranged at the lower end of the operating table 14, and three sets of rotary cutting mechanisms 12 are arranged on the left side of the upper end of the operating table 14, and a forming mechanism 13 is arranged on the right side of the upper end of the operating table 14, and a scraper mechanism 3 is arranged above the operating table 14. , a slide 10 is provided on the left side of the three sets of peeling mechanisms 12, a cantilever electric box 4 is provided on the upper right front of the frame 1, and a water tank 9 is provided on the upper left front of the frame 1, and a dehumidification cover 5 is provided directly above the frame 1, and a chimney 7 is provided above the insulation layer 6, a transmission assembly 15 is provided with a baking wheel 1502, and the baking wheel 1502 is installed in the middle front position of the frame 1, and a baking wheel shaft 1504 is installed in the middle of the baking wheel 1502, and a locking nut 1510 is installed on the right side of the baking wheel shaft 1504, and bearing seats 1503 are respectively installed on the left and right sides of the baking wheel shaft 1504, and the bearing The seat 1503 is fixed to the frame 1 through the bearing mounting plate, and a large sprocket 1505 is installed at the right end of the grill wheel shaft 1504, a motor 1507 is arranged at the upper end of the electric box 1501, and the motor 1507 is installed with a reducer 1509, and a small sprocket 1506 is installed on the output shaft of the reducer 1509, and a chain 1508 is meshed and connected between the large sprocket 1505 and the small sprocket 1506, the reducer 1509 is installed on the mounting plate of the frame 1, the electric box 1501 is installed just below the reducer 1509 and fixed to the frame 1, and a combustion pipeline 100 is arranged inside the combustion system 11 1, and the combustion pipeline 1001 is fixed to the frame 1 by the bottom fire tube support 1002 and the gas inlet pipe support 1004, and the upper end of the frame 1 is fixedly installed with a surface fire plate 1003 and a surface fire plate support 1012, and the upper end of the frame 1 is fixedly installed with a fan 1005 and a fan support plate 1006, the frame 1 is fixedly installed with the ignition combustion head 1009 through the ignition needle fixing frame 1008, and the frame 1 is fixedly installed with the ignition needle 1007 through the ignition needle mounting plate 1011, and the frame 1 is fixedly connected with the igniter 1010, and a surface fire tube support 1013 is provided at the rear of the combustion system 11;

[0049] The device connects the gas to the DN32 ball valve of the combustion system 11, opens the DN32 ball valve, connects the gas source to the device, connects the power to the electric box 1501 of the transmission component 15, turns on the power to the device, turns on the main valve knob on the cantilever electric box 4 operation panel, turns on the fan 1005 knob, presses the start button, turns on the grill wheel 1502 knob, rotates the grill wheel speed knob, and the motor 1507 of the transmission component 15 rotates the reducer 1509, and the small sprocket 1506 on the output shaft of the reducer 1509 drives the large Sprocket 1505 and grilling wheel 1502 start to rotate, and combustion system 11 ignites: turn on the surface fire ignition knob on the operation panel of cantilever electric box 4, turn on the primer A ignition knob, turn on the primer B ignition knob, primer A2 knob, primer B2 knob in sequence, and when the temperature display value on the operation panel reaches the set value, primer A2 and primer B2 will automatically go out. When the temperature display is lower than the set value, primer A2 and primer B2 will automatically burn to supplement the temperature, thereby achieving the effect of energy saving and temperature control, and ignition is completed.

[0050] Embodiment 2:

[0051] like Figure 1-Figure 19The technical solution shown in the figure, in order to solve the problem of inconvenience in slurry hanging and cutting of the device, discloses: a gas diversion pipe A101 is arranged in the combustion pipeline 1001, and the gas diversion pipe A101 is connected to the gas diversion pipe B102, and the combustion pipeline 1001 is provided with an air diversion pipe B103, a slurry hanging shaft 208 is arranged in the slurry hanging mechanism 2, and slurry hanging support plates 207 are respectively installed at both ends of the slurry hanging shaft 208, and a slurry hanging plate fixing seat 205 is arranged at the front end of the slurry hanging shaft 208, and the slurry hanging plate fixing seat 205 A paddle plate 213 is installed on the top, a paddle counterweight arm 203 is installed in the middle of the paddle plate fixing seat 205, and paddle hooks 206 are installed at both ends of the paddle counterweight arm 203, and the paddle hook 206 is fixed by a positioning screw 201; and an adjusting screw 204 and an adjusting balance bolt 215 are installed under the paddle hook 206, and an adjusting handle 202 is installed at the tail of the adjusting screw 204, the paddle hook 206 is hung on the paddle shaft 208, and the paddle hook 206 is positioned by a locking sleeve 209, and the paddle shaft 208 is also provided with a plurality of adjusting screws 204 and an adjusting balance bolt 215. A color paste pipe seat 211 and a noodle paste pipe seat 212 are installed, and a color paste pipe 214 is installed on the color paste pipe seat 211, a DN8 ball valve 210 is installed at the tail of the color paste pipe 214, and a noodle paste pipe 216 is installed on the color paste pipe seat 211. The three sets of slurry hanging mechanisms 2 are arranged and installed in a triangular shape. A scraper frame crossbeam 301 is arranged inside the scraper mechanism 3, and the two ends of the scraper frame crossbeam 301 are respectively fixed to the operating table 14, and scraper frame columns 302 are installed on both sides of the scraper frame crossbeam 301, and the scraper frame columns 30 2 is fixedly mounted with a blade mounting crossbeam 304 through mounting screws 307, a blade mounting plate 305 is mounted on the blade frame crossbeam 301, a blade 306 is mounted on the blade mounting plate 305, a blade adjusting crossbeam 303 is mounted below the blade 306, and adjusting screws 309 are mounted at both ends of the blade adjusting crossbeam 303, and a waste slag baffle 308 is mounted on the blade frame crossbeam 301, a molding component 1301 is arranged inside the molding mechanism 13, and three sets of molding mechanisms 13 are arranged and installed in three lines;

[0052] Adjust the fit between the slurry plate 213 of the slurry coating mechanism 2 A and the baking wheel 1502, connect the slurry supply pipeline to the noodle slurry pipe 216, and the slurry flowing out of the noodle slurry pipe 216 is evenly coated on the surface of the baking wheel 1502 through the slurry coating plate 213. The thickness of the slurry is adjusted by rotating the adjustment handle 202. The slurry becomes thicker when rotating clockwise, and becomes thinner when rotating counterclockwise. As the baking wheel 1502 rotates, a dough skin with uniform width and thickness is formed. If it is necessary to make colorful egg rolls with colored edges, it is necessary to connect the colored slurry supply pipeline to the color paste pipe 214, and the colored slurry flowing out of the color paste pipe 214 is adjusted to a linear shape through the DN8 ball valve 210. The linear colored slurry is coated on the left side of the surface of the baking wheel 1502. In this way, the surface of the egg roll will have circles of colored colorful egg rolls. Note: This mechanism is divided into three sets, A / B / C, and the operation steps are the same. Adjust the scraper mechanism 3, adjust the distance from the baking wheel 1502 through the scraper frame crossbeam 301 and fix it, and turn the adjusting screw 309 clockwise to make the scraper 306 on the scraper mounting plate 305 fit the surface of the baking wheel 1502 and fit parallel to the surface of the baking wheel 1502. As the baking wheel 1502 rotates, the dough applied on the baking wheel 1502 is baked, and as the baking wheel 1502 rotates, the dough will be scooped up from the baking wheel 1502 for rolling by the forming mechanism.

[0053] Embodiment three:

[0054] like Figure 1-Figure 22 The technical solution shown in the figure, in order to solve the problem of inconvenience in feeding out the molding, discloses: a supporting mounting plate 131 is arranged inside the molding part 1301, and a supporting mounting plate 132 is arranged on the side of the supporting mounting plate 131, and a right cover 133 of the injection core shaft is arranged above the supporting mounting plate 132, a left cover 134 of the injection core transmission shaft is arranged on the left side of the molding part 1301, and a right cover 135 of the injection core transmission shaft is arranged below the molding part 1301, and the peeling mechanism 12 is provided with a base plate 1201, and the base plate 1202 is provided with a right cover 133 of the injection core shaft. A motor mounting plate is installed on the upper end of 01, and a servo motor 1202 is arranged above the motor mounting plate, a cutting disc is installed on the peeling mechanism 12 through a screw 1204 of a blade shaft bearing seat, a sensor adjustment guide groove 1203 is arranged inside the peeling mechanism 12, a slide 10 is installed on the left end of the operating table of the operating table 14, and the upper end of the slide 10 is connected to the bottom of the egg roll support plate of the batter coating mechanism 2, a water tank 9 is installed on the upper left front of the equipment, and three water outlet pipes are connected to the bottom of the water tank 9 and are respectively connected to the rolling rod positions of the three sets of forming mechanisms 13;

[0055] Operation of the forming mechanism 13: the first step is to turn on the forming A1 knob switch on the operating panel of the cantilever electric box 4, the A brushless motor drives the A universal connecting shaft, the A universal connecting shaft drives the injection core transmission shaft, the A bevel gear on the injection core transmission shaft drives the B bevel gear on the injection core shaft, and the winding rod installed at the left end of the injection core shaft rotates synchronously, and the speed of the winding rod is adjusted by the forming A1 speed regulating knob on the operating panel of the cantilever electric box 4; the second step is to turn on the forming A2 knob switch on the operating panel of the cantilever electric box 4, the B brushless motor drives the B universal connecting shaft, the B universal connecting shaft drives the egg roll push wheel at the left end of the rolling push wheel shaft to rotate, and the speed of the egg roll push wheel is adjusted by the forming A1 speed regulating knob on the operating panel of the cantilever electric box 4. The forming A2 speed control knob on the operating panel of the cantilever electrical box 4 is adjusted; the third step is to quickly pull the dough from the scraper 306 and roll it onto the rolling rod, and the rolling rod is quickly rotated, and the dough wraps the rolling rod and rotates accordingly. The egg roll push wheel adjusts the gap with the rolling rod through the adjusting screw, and the egg roll wrapped on the rolling rod is pushed out to the left end of the rolling rod as the push wheel rotates; the fourth step is to connect the core injection slurry pipeline to the quick connector, the core injection slurry enters the core injection shaft through the core injection connector, and then enters the rolling rod, and the egg roll is continuously pushed out by the push wheel, and the core injection slurry enters the inner hole of the egg roll. The core injection slurry flow is controlled by the frequency converter, and the core injection amount is adjusted as needed.

[0056] Note: This mechanism is divided into three sets, A / B / C, and the operating steps are the same. Operate the rotary cutting mechanism 12 to guide the egg rolls pushed out by the forming mechanism into the egg roll holder. As the egg rolls are continuously pushed out, the egg rolls enter the cutting disc B, pass through the cutting disc A, and come onto the egg roll holder 23. When the sensor senses the egg rolls, the servo motor 1202 starts quickly, the rotary cutter rotates one circle, and the cut egg rolls slide into the slide YT05-10 along the egg roll holder. The length of the egg roll cut is determined by rotating the adjustment handle 202 to adjust the position of the sensor.

[0057] Note: This mechanism is divided into three sets: A / B / C, and the operating steps are the same.

[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic wafer egg roll machine, comprising a frame (1) and a transmission assembly (15) and a combustion system (11) fixedly installed inside the frame (1), an outer sealing plate (8) fixedly installed around the frame (1), and an insulation layer (6) fixedly installed around and on the top of the outer sealing plate (8), an operating table (14) fixedly installed at the center of the frame (1), a batter coating mechanism (2) installed in a triangular shape is arranged at the lower end of the operating table (14), and three sets of rotary devices are arranged on the left side of the upper end of the operating table (14) A cutting mechanism (12) is provided, and a forming mechanism (13) is provided on the right side of the upper end of the operating table (14), and a scraper mechanism (3) is provided above the operating table (14), a slide groove (10) is provided on the left side of the three sets of peeling mechanisms (12), a cantilever electric box (4) is provided on the upper right side of the front of the frame (1), and a water tank (9) is provided on the upper left side of the front of the frame (1), and a dehumidification hood (5) is provided directly above the frame (1), and a chimney (7) is provided above the insulation layer (6); Features: The transmission assembly (15) is provided with a grill wheel (1502), and the grill wheel (1502) is mounted at a middle front position of the frame (1), and a grill wheel shaft (1504) is mounted in the middle of the grill wheel (1502), and a locking nut (1510) is mounted on the right side of the grill wheel shaft (1504), and bearing seats (1503) are respectively mounted on the left and right sides of the grill wheel shaft (1504), and the bearing seats (1503) and the frame (1) are fixedly mounted via a bearing mounting plate, and a large chain is mounted on the right end of the grill wheel shaft (1504). The electric box (1501) is provided with a motor (1507) at the upper end thereof, and the motor (1507) is installed with a reducer (1509), and a small sprocket (1506) is installed on the output shaft of the reducer (1509), and a chain (1508) is meshedly connected between the large sprocket (1505) and the small sprocket (1506), the reducer (1509) is installed on the mounting plate of the frame (1), and the electric box (1501) is installed directly below the reducer (1509) and fixed to the frame (1); The combustion system (11) is provided with a combustion pipeline (1001) inside, and the combustion pipeline (1001) is fixed to the frame (1) by a bottom fire tube support (1002) and a gas inlet pipe support (1004), and a surface fire plate (1003) and a surface fire plate support (1012) are fixedly installed on the upper end of the frame (1), and a fan (1005) and a fan support plate (1006) are fixedly installed on the upper end of the frame (1), the frame (1) is fixedly installed with an ignition combustion head (1009) through an ignition needle fixing frame (1008), and the frame (1) is fixedly installed with an ignition needle (1007) through an ignition needle mounting plate (1011), and the frame (1) is fixedly connected to an igniter (1010), and a surface fire tube support (1013) is provided at the rear of the combustion system (11); A gas diversion pipe A (101) is provided in the combustion pipeline (1001), and the interior of the gas diversion pipe A (101) is connected to a gas diversion pipe B (102), and an air diversion pipe B (103) is provided in the combustion pipeline (1001); The slurry hanging mechanism (2) is provided with a slurry hanging shaft (208) inside, and slurry hanging support plates (207) are respectively installed at both ends of the slurry hanging shaft (208), and a slurry hanging plate fixing seat (205) is provided at the front end of the slurry hanging shaft (208), and a slurry hanging plate (213) is installed on the slurry hanging plate fixing seat (205), a slurry hanging counterweight arm (203) is installed in the middle of the slurry hanging plate fixing seat (205), and slurry hanging hooks (206) are respectively installed at both ends of the slurry hanging counterweight arm (203), and the slurry hanging hook (206) is fixed by a positioning screw (201); and an adjusting screw (204) is also installed below the slurry hanging hook (206) to adjust the balance screw (204). A balance bolt (215) is provided, an adjusting handle (202) is installed at the tail of the adjusting screw (204), the slurry hook (206) is hung on the slurry shaft (208), and the slurry hook (206) is positioned by a locking sleeve (209), and a color slurry pipe seat (211) and a noodle slurry pipe seat (212) are respectively installed on the slurry shaft (208), and a color slurry pipe (214) is installed on the color slurry pipe seat (211), a DN8 ball valve (210) is installed at the tail of the color slurry pipe (214), and a noodle slurry pipe (216) is installed on the color slurry pipe seat (211), and the three sets of the slurry hanging mechanisms (2) are arranged and installed in a herringbone shape.

2. The fully automatic wafer egg roll machine according to claim 1, characterized in that: A blade frame crossbeam (301) is provided inside the blade mechanism (3), and both ends of the blade frame crossbeam (301) are respectively fixed to the operating platform (14), and blade frame columns (302) are installed on both sides of the blade frame crossbeam (301), and the outer side of the blade frame column (302) is fixedly installed with the blade mounting crossbeam (304) by means of mounting screws (307), a blade mounting plate (305) is installed on the blade frame crossbeam (301), and a blade (306) is installed on the blade mounting plate (305), and a blade adjustment crossbeam (303) is installed below the blade (306), and adjustment screws (309) are installed at both ends of the blade adjustment crossbeam (303), and a waste slag baffle (308) is installed on the blade frame crossbeam (301).

3. The fully automatic wafer egg roll machine according to claim 1, characterized in that: The molding mechanism (13) is provided with molding components (1301) inside, and three sets of the molding mechanisms (13) are arranged and installed in three lines.

4. The fully automatic wafer egg roll machine according to claim 3, characterized in that: A support mounting plate (131) is arranged inside the molding component (1301), and a support mounting plate (132) is arranged on the side of the support mounting plate (131), and a right cover (133) of the core injection shaft is arranged above the support mounting plate (132), a left cover (134) of the core injection transmission shaft is arranged on the left side of the molding component (1301), and a right cover (135) of the core injection transmission shaft is arranged below the molding component (1301).

5. The fully automatic wafer egg roll machine according to claim 1, characterized in that: The peeling mechanism (12) is provided with a base plate (1201), and a motor mounting plate is installed on the upper end of the base plate (1201), and a servo motor (1202) is arranged above the motor mounting plate. The peeling mechanism (12) is installed with a cutting disc via a blade wheel shaft bearing seat screw (1204), and a sensor adjustment guide groove (1203) is arranged inside the peeling mechanism (12).

6. The fully automatic wafer egg roll machine according to claim 1, characterized in that: The slide groove (10) is installed at the left end of the operating table of the operating table (14), and the upper end of the slide groove (10) is connected to the bottom of the egg roll supporting plate of the batter coating mechanism (2).

7. The fully automatic wafer egg roll machine according to claim 1, characterized in that: The water tank (9) is installed at the upper left side of the front of the equipment, and three water outlet pipes are connected below the water tank (9) and are respectively connected to the rolling rod positions of the three sets of forming mechanisms (13).

Citation Information

Patent Citations

  • Wafer egg roll making machine for making egg rolls

    CN216088533U

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    CN221449633U

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    CN102640941A

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