Stable stamping device for photovoltaic support machining
By designing a stable stamping device for photovoltaic bracket processing, the staggered operation of the conveyor belt and cylinder, the limiting parts and linkage mechanism, the problems of high cost and low efficiency of automation equipment in photovoltaic bracket processing are solved, and efficient positioning and continuous are achieved Stamping reduces maintenance costs and improves production efficiency.
Patent Information
- Application Number
- CN202411461387.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2024-12-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the processing of existing photovoltaic brackets, the cost of automation equipment is high, resulting in small workshops still requiring manual feeding and positioning, which is inefficient, and the equipment maintenance and maintenance costs are high.
A stable stamping device for photovoltaic bracket processing is designed, including a transmission stamping mechanism, which realizes continuous relay production through the staggered operation of the conveyor belt and cylinder, and uses limiting parts and linkage mechanism to improve material positioning accuracy and production efficiency, simplify equipment. Structure to reduce maintenance and maintenance needs.
It improves efficient positioning during material transfer and stamping, reduces the time cost required for manual loading, achieves continuous stamping effect, reduces the workshop's investment and maintenance costs, and improves production efficiency and convenience of use.
Smart Images

Figure CN119076736A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of photovoltaic bracket processing, and in particular relates to a stable stamping device for photovoltaic bracket processing. Background Art
[0002] At present, in photovoltaic power generation devices, solar panels are set above the brackets, and the combined connection between the brackets is connected and fixed by photovoltaic bracket accessories. The existing bracket parts are processed by stamping. Stamping refers to the processing and forming method of obtaining workpieces (stamping parts) of the required shape and size by applying external force to plates, strips, pipes and profiles by presses and molds to produce plastic deformation or separation; it can manufacture parts with general dimensional tolerance grades and shapes, and can also manufacture precision (tolerance at the micron level) and complex shapes. Stamping parts are light in weight, thin in thickness and good in rigidity. Its dimensional tolerance depends on the mold, so the quality is stable and generally does not need to be mechanically cut before use. The metal structure and mechanical properties of cold stamping parts are better than those of the original blanks, and the surface is smooth and beautiful. However, the prior art has the following shortcomings in the stamping of photovoltaic brackets: some large workshops are fully automated, but the automation equipment is expensive, so small workshops still use manual labor to load and position photovoltaic bracket components, and after positioning, use cylinders to drive the stamping blocks to achieve the stamping effect. Although this situation has low-cost production, manual loading is not only inefficient, but also requires more time to position the lower part of the stamping block for the photovoltaic bracket accessories, which will affect the production efficiency of the workshop's photovoltaic brackets. Summary of the invention
[0003] The purpose of the present invention is to provide a stable stamping device for photovoltaic bracket processing, which has the advantage of improving the efficient positioning of materials during transmission and stamping, so as to facilitate stable stamping, and distinguish the time cost required for positioning by manual loading, and the device has a simple structure, which improves the bracket production efficiency while ensuring low investment in the workshop; the continuous relay production effect of the stamping device is achieved, which can effectively reduce the maintenance and repair costs of multiple drive equipment in the workshop, and the mutual synchronization of the cylinder and the conveyor belt also reduces the cumbersome debugging between multiple drive equipment, thereby improving the convenience of workshop use.
[0004] The above technical purpose of the present invention is achieved through the following technical solutions: a stable stamping device for photovoltaic bracket processing, including a transfer stamping mechanism, the transfer stamping mechanism includes a base body assembly, the base body assembly includes a base body, the top of the base body assembly is sequentially provided with a guide assembly, a transfer assembly and a stamping assembly, the guide assembly includes a guide ring, the transfer assembly includes an active roller and a driven roller, the stamping assembly includes a cylinder, the bottom of the cylinder is provided with a mating assembly, the mating assembly includes a fitting block, the top of the base body is provided with a linkage mechanism, the linkage mechanism includes a linkage assembly and a synchronization assembly, the linkage assembly includes a movable rack, and the synchronization assembly includes a transmission rod.
[0005] With the above technical solution, when using the stable stamping device for processing photovoltaic brackets, the operator stands on one side of the conveyor belt and places the preferentially cut sheet raw materials on the conveyor belt and the guide ring one by one, wherein the spacers separate the multiple sheet materials. During the operation of the transfer component, the sheet material will be transferred. After the sheet material is transferred to the upper part of the matching component, the stamping component will cooperate with the matching component to realize the stamping of the sheet material. The stamped photovoltaic bracket accessories will be pushed by the contact of the next sheet material to be stamped, so that the stamped photovoltaic bracket accessories leave the fitting groove and are unloaded through the blanking groove in cooperation with the stamped photovoltaic bracket. This setting can distinguish the cumbersome manual operation of the existing workshop. The stamping device only needs manual loading. The device is installed on the external platform, and an external receiving frame is placed at the bottom of the blanking trough, which can achieve the continuous stamping effect of the device. The setting of the first and second limiters can improve the efficient positioning of the material during the transfer and the stamping process, so as to facilitate stable stamping, distinguish the time cost required for positioning by manual loading, and achieve the production efficiency of the stable stamping device. The device has a simple structure, which improves the production efficiency of the bracket while ensuring low investment in the workshop. In the use of the stable stamping device for processing photovoltaic brackets, the staggered operation of the cylinder and the conveyor belt will be achieved through the setting of the linkage component and the synchronization component. When the cylinder is extended during operation, the conveyor belt stops running, and when the cylinder stamping is completed to realize the upward movement of the return stroke, the conveyor belt runs and transfers the next material to be stamped, realizing the continuous relay production effect of the stamping device, which can effectively reduce the maintenance and repair costs of multiple drive equipment in the workshop, and the mutual synchronization of the cylinder and the conveyor belt also reduces the cumbersome debugging between multiple drive equipment, thereby improving the convenience of workshop use.
[0006] The present invention is further configured as follows: a material drop trough is opened inside the base body, a support rod fixedly connected to a guide ring is fixedly installed on the top of the base body, a limiting member is fixedly installed on the outer side of the top of the guide ring, and a groove is opened on one side of the guide ring.
[0007] By adopting the above technical scheme, the blanking trough cooperates with the stamped photovoltaic bracket to cut the material, the support rod cooperates with the guide ring to support and fix it, the limit piece cooperates with the photovoltaic bracket accessory being transferred on the top of the guide ring to limit it and help it to position it, and the groove is opened to cooperate with the fitting block for installation and accommodation.
[0008] The present invention is further configured as follows: a rod body rotatably connected to the base body is fixedly installed at the bottom of the active roller and the driven roller, a transmission belt is transmission-connected between the active roller and the driven roller, a second limiter is fixedly installed on the inner side of the top of the transmission belt, and a spacer is fixedly installed on the outer side of the second limiter at the top of the transmission belt, and the number of the spacers is multiple and they are installed at equal distances.
[0009] By adopting the above technical solution, during the rotation of the active roller, the transmission belt will be set up to realize the synchronous rotation of the active roller and the driven roller, wherein the rod body supports the active roller and the driven roller respectively, and the active roller and the driven roller are smoothly rotated through the bearings. The second limiter cooperates with the photovoltaic bracket accessories being transmitted on the top of the transmission belt to limit them and help them to position them. The spacer separates multiple sheet materials to ensure their use at intervals.
[0010] The present invention is further configured as follows: side panels 1 and 2 are respectively provided on both sides of the cylinder, side panels 1 and 2 are fixedly connected to the base body, a fixing piece fixedly connected to side panels 1 and 2 is fixedly sleeved on the surface of the cylinder, a side groove is provided on one side of the side panel 1, and a shift block is fixedly installed on the output end of the cylinder.
[0011] By adopting the above technical solution, the side plate 1, the side plate 2 and the fixing member will be supported and fixed in cooperation with the cylinder, and the movement block will be driven to move longitudinally during the operation of the cylinder.
[0012] The present invention is further configured as follows: a rear block is fixedly installed on the rear side of the shift block, extension blocks are fixedly installed on both sides of the rear block, a sliding block is fixedly installed on one end of the extension block, and sliding grooves for cooperating with the sliding of the sliding block are provided inside the side panels one and two.
[0013] By adopting the above technical solution, the movement of the shift block will drive the movement of the rear block, and the rear block will simultaneously drive the two extension blocks to realize longitudinal movement, wherein the sliding connection between the slider and the slide groove is used to cooperate with the extension block to move and guide between the side plate one and the side plate two respectively, thereby increasing the longitudinal movement stability of the extension block and the rear block.
[0014] The present invention is further configured as follows: the engaging block is located on the inner side of the groove and is fixedly connected to the base body; a engaging groove is provided on the inner side of the engaging block; a support plate is provided on the inner side of the engaging groove; guide rods penetrating into the interior of the engaging block are fixedly installed at both ends of the bottom of the support plate; a guide hole is provided inside the engaging block for sliding with the guide rod; a spring is sleeved on the surface of the guide rod; both ends of the spring are respectively fixedly connected to the support plate and the engaging block; a pressure plate is fixedly installed at the bottom of the moving block.
[0015] By adopting the above technical scheme, the fitting block and the fitting groove cooperate with the sheet-like bracket material to punch a U-shaped bracket, wherein when the pressure plate follows the longitudinal movement of the moving block, the sheet-like material on the top of the fitting block is squeezed, so that part of the sheet-like material located at the top of the fitting groove is punched into the fitting groove and contacts with the support plate. At this time, the support plate is subjected to the pressure of the pressure plate, and the spring is contracted, and the guide rod is inserted deeper into the guide hole to achieve the positioning of the support plate. The two sides of the sheet-like material are in contact with the two sides of the fitting groove. At this time, the sheet-like material is punched into a U-shaped bracket, and then the cylinder drives the pressure plate back to the initial position, the support plate loses the force of being squeezed, the spring will be stretched, and drive the support plate back to the initial position. At this time, the punched bracket still remains on the support plate, but due to the return movement of the support plate, part of the bracket will extend out of the top of the fitting groove. So that in the subsequent transfer of the sheet-like material, the next sheet-like material to be punched can contact and push the punched bracket, so that it leaves the fitting groove and realizes the unloading.
[0016] The present invention is further configured as follows: the movable rack and the rear block are fixedly connected to each other, the surface of the movable rack is meshed with a transmission gear 1, the interior of the transmission gear 1 is fixedly sleeved with a connecting rod 1, the connecting rod 1 and the side plate 1 are rotatably connected to each other through a bearing, the surface of the connecting rod 1 is fixedly sleeved with an inner ring, the surface of the inner ring is sleeved with an outer ring that meshes with each other, the surface of the outer ring is fixedly sleeved with a transmission gear 2, the surface of the transmission gear 2 is meshed with a transmission gear 3, and the interior of the transmission gear 3 is fixedly sleeved with a connecting rod 2.
[0017] By adopting the above technical solution, the movement of the rear block will drive the moving rack to move, so that the moving rack can achieve the rotation effect on the transmission gear 1 through meshing, and the transmission gear 1 will synchronously drive the connecting rod 1 to rotate, wherein the connecting rod 1 will drive the transmission gear 2 through the mutual meshing of the inner ring and the outer ring. In the coordinated use of the inner ring and the outer ring, only the one-way drive of the transmission gear 2 can be achieved. When the moving rack moves down, the transmission gear 1 reverses, and the inner ring and the outer ring are in a state of not affecting each other, so that the inner ring can be rotated alone inside the outer ring. When the moving rack moves up and returns, the transmission gear 1 rotates forward, and the inner ring and the outer ring are in a state of mutual meshing to achieve synchronous rotation. The rotation of the connecting rod 1 is not transmitted to the transmission gear 2. In the rotation of the transmission gear 2, the transmission gear 3 will be driven to rotate, and the transmission gear 3 will synchronously drive the connecting rod 2 to rotate.
[0018] The present invention is further configured as follows: a bevel gear 1 is fixedly sleeved on the surface of the transmission rod, a bevel gear 2 is meshed on the surface of the bevel gear 1, the bevel gear 2 and the connecting rod 2 are fixedly sleeved with each other, a synchronous wheel 1 is fixedly sleeved on the surface of the transmission rod, a rotating rod is fixedly installed on the top of the active roller, a synchronous wheel 2 is fixedly sleeved on the surface of the rotating rod, a synchronous belt sleeved with the synchronous wheel 2 is sleeved on the surface of the synchronous wheel 1, and the side groove is used in conjunction with the synchronous belt to penetrate the side plate 1.
[0019] By adopting the above technical solution, when connecting rod two rotates, bevel gear two will be driven to rotate, and the rotation of bevel gear two will drive bevel gear one and transmission rod to rotate synchronously, and transmission rod will drive synchronous wheel one to rotate, and under the action of synchronous belt, synchronous wheel one and synchronous wheel two will rotate synchronously, so that synchronous wheel two will drive the rotation of active roller, and side grooves are opened to cooperate with the penetration of synchronous belt.
[0020] In summary, the present invention has the following beneficial effects: When using the stable stamping device for processing photovoltaic brackets, the conveyor belt will realize the transfer of sheet materials. After the sheet materials are transferred to the upper part of the fitting block, the cylinder will realize the stamping and forming of the sheet materials. This setting can distinguish the cumbersome manual operation of the existing workshop. The stamping device only needs manual loading, which can achieve the continuous stamping effect of the device. And through the setting of limiter 1 and limiter 2, the efficient positioning of the material during the transfer and stamping process can be improved to facilitate stable stamping, distinguish the time cost required for positioning by manual loading, and realize the production efficiency of the stable stamping device. The device has a simple structure, which improves the production efficiency of the bracket while ensuring low investment in the workshop. In the use of the stable stamping device for photovoltaic bracket processing, the operation of the cylinder will realize the staggered operation of the cylinder and the conveyor belt. When the cylinder is extended during operation, the conveyor belt stops running, and when the cylinder is stamped and moved upward to achieve the return stroke, the conveyor belt runs and transfers the next material to be stamped, realizing the continuous relay production effect of the stamping device, which can effectively reduce the maintenance and repair costs of multiple drive equipment in the workshop, and the mutual synchronization of the cylinder and the conveyor belt also reduces the cumbersome debugging between multiple drive equipment, thereby improving the convenience of workshop use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the present invention; Figure 2 is an enlarged schematic diagram of the base assembly of the present invention; Figure 3 It is an enlarged schematic diagram of the guide assembly and the transmission assembly of the present invention; Figure 4 is an enlarged schematic diagram of the stamping assembly of the present invention; Figure 5 It is an enlarged schematic diagram of the stamping assembly, the matching assembly and the linkage mechanism of the present invention; Figure 6 is an enlarged schematic diagram of the matching components of the present invention; Figure 7 It is an enlarged schematic diagram of the stamping assembly and linkage mechanism of the present invention; Figure 8 It is an enlarged schematic diagram of the transmission component and the synchronization component of the present invention; Fig. 9 It is an enlarged side view and cross-section diagram of the inner ring and the outer ring of the present invention used in combination.
[0022] Reference numerals: 1. Transfer stamping mechanism; 101. Base body assembly; 1011. Base body; 1012. Blanking chute; 1013. Support rod; 102. Guide assembly; 1021. Guide ring; 1022. Limiting piece 1; 1023. Groove; 103. Transfer assembly; 1031. Active roller; 1032. Driven roller; 1033. Rod body; 1034. Conveyor belt; 1035. Limiting piece 2; 1036. Spacer; 104. Stamping assembly; 1041, side plate one; 1042, side plate two; 1043, side groove; 1044, cylinder; 1045, fixing piece; 1046, shifting block; 1047, rear block; 1048, extension block; 1049, slider; 10410, slide groove; 105, matching component; 1051, fitting block; 1052, fitting groove; 1053, support plate; 1054, spring; 1055, guide rod; 1056, guide hole; 1057, pressing plate; 2. Linkage mechanism; 201. Linkage assembly; 2011. Moving rack; 2012. Transmission gear one; 2013. Connecting rod one; 2014. Transmission gear two; 2015. Inner ring; 2016. Outer ring; 2017. Transmission gear three; 2018. Connecting rod two; 202. Synchronous assembly; 2021. Transmission rod; 2022. Bevel gear one; 2023. Bevel gear two; 2024. Rotating rod; 2025. Synchronous wheel one; 2026. Synchronous wheel two; 2027. Synchronous belt. DETAILED DESCRIPTION
[0023] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0024] Embodiment 1: refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 A stable stamping device for photovoltaic bracket processing includes a transfer stamping mechanism 1, the transfer stamping mechanism 1 includes a base body assembly 101, the base body assembly 101 includes a base body 1011, the top of the base body assembly 101 is sequentially provided with a guide assembly 102, a transfer assembly 103 and a stamping assembly 104, the guide assembly 102 includes a guide ring 1021, the transfer assembly 103 includes an active roller 1031 and a driven roller 1032, the stamping assembly 104 includes a cylinder 1044, and a matching assembly 105 is provided at the bottom of the cylinder 1044, and the matching assembly 105 includes a fitting block 1051. When the stable stamping device for photovoltaic bracket processing is used, the conveyor belt 1034 will realize the transfer of sheet materials. After the sheet materials are transferred to the upper part of the fitting block 1051, the cylinder 1044 realizes the stamping forming of the sheet materials. This arrangement can be used to distinguish the cumbersome manual operations in existing workshops. The stamping device only needs manual loading to achieve continuous stamping effects. Moreover, through the arrangement of the limiter 1022 and the limiter 2 1035, the efficient positioning of the material during transfer and the stamping process can be improved to facilitate stable stamping, distinguish the time cost required for positioning due to manual loading, and achieve the production efficiency of the stable stamping device. Moreover, the device has a simple structure, which can improve the production efficiency of the bracket while ensuring low investment in the workshop.
[0025] refer to Figure 1 , Figure 2A blanking groove 1012 is provided inside the base body 1011, a support rod 1013 fixedly connected to the guide ring 1021 is fixedly installed on the top of the base body 1011, a limiting piece 1022 is fixedly installed on the outer side of the top of the guide ring 1021, and a groove 1023 is provided on one side of the guide ring 1021. The blanking groove 1012 cooperates with the stamped photovoltaic bracket to blank the material, the support rod 1013 cooperates with the guide ring 1021 for support and fixation, the limiting piece 1022 cooperates with the photovoltaic bracket accessories being transferred on the top of the guide ring 1021 to limit it and help it to be positioned, and the groove 1023 is opened to cooperate with the fitting block 1051 for installation and accommodation.
[0026] refer to Figure 1 , Figure 2 , Figure 3 The bottom of the active roller 1031 and the driven roller 1032 are fixedly installed with a rod body 1033 that is rotatably connected to the base body 1011. A transmission belt 1034 is transmission-connected between the active roller 1031 and the driven roller 1032. A second limiting member 1035 is fixedly installed on the inner side of the top of the transmission belt 1034. A spacer 1036 is fixedly installed on the outer side of the second limiting member 1035 at the top of the transmission belt 1034. There are multiple spacers 1036 installed at equal distances. When the active roller 1031 rotates, The transmission belt 1034 is set to realize the synchronous rotation of the active roller 1031 and the driven roller 1032, wherein the rod body 1033 supports the active roller 1031 and the driven roller 1032 respectively, and the active roller 1031 and the driven roller 1032 are smoothly rotated through the bearing, and the second limiter 1035 cooperates with the photovoltaic bracket accessories being transferred on the top of the transmission belt 1034 to limit it and help it to position, and the spacer 1036 separates multiple sheet materials to ensure the interval use.
[0027] refer to Figure 1 , Figure 4 , Figure 5 A side plate 1041 and a side plate 1042 are respectively provided on both sides of the cylinder 1044, and the side plates 1041 and 1042 are fixedly connected to the base body 1011. A fixing piece 1045 fixedly connected to the side plates 1041 and 1042 is fixedly sleeved on the surface of the cylinder 1044. A side groove 1043 is provided on one side of the side plate 1041. A shift block 1046 is fixedly installed on the output end of the cylinder 1044. The side plates 1041 and 1042 and the fixing piece 1045 will cooperate with the cylinder 1044 to support and fix, and will drive the shift block 1046 to move longitudinally during the operation of the cylinder 1044.
[0028] refer to Figure 4 , Figure 5 , Figure 7A rear block 1047 is fixedly installed on the rear side of the shift block 1046, and extension blocks 1048 are fixedly installed on both sides of the rear block 1047. A slider 1049 is fixedly installed on one end of the extension block 1048. The inside of the side plate 1041 and the side plate 2 1042 are provided with a slide groove 10410 for cooperating with the slide of the slider 1049. The movement of the shift block 1046 will drive the rear block 1047 to move, and the rear block 1047 synchronously drives the two extension blocks 1048 with 2027 to realize longitudinal movement, wherein the slider 1049 is slidably connected with the slide groove 10410, and the extension block 1048 is respectively guided to move between the side plate 1041 and the side plate 2 1042, thereby increasing the longitudinal movement stability of the extension block 1048 and the rear block 1047.
[0029] refer to Figure 4 , Figure 6 , Figure 7 The engaging block 1051 is located inside the groove 1023 and is fixedly connected to the base body 1011. A engaging groove 1052 is provided inside the engaging block 1051. A support plate 1053 is provided inside the engaging groove 1052. Guide rods 1055 penetrating into the engaging block 1051 are fixedly installed at both ends of the bottom of the support plate 1053. The engaging block 1051 is provided with a guide hole 1056 for sliding with the guide rod 1055. A spring 1054 is sleeved on the surface of the guide rod 1055. The two ends of the spring 1054 are fixedly connected to the support plate 1053 and the engaging block 1051, respectively. The moving block 1046 A pressure plate 1057 is fixedly installed at the bottom, and the fitting block 1051 and the fitting groove 1052 are cooperated with the sheet bracket material to punch out a U-shaped bracket, wherein when the pressure plate 1057 follows the longitudinal movement of the shift block 1046, the sheet material on the top of the fitting block 1051 is squeezed, so that part of the sheet material located on the top of the fitting groove 1052 is punched into the fitting groove 1052 and contacts the support plate 1053. At this time, the support plate 1053 is subjected to the pressure of the pressure plate 1057, and the spring 1054 is contracted, and the guide rod 1055 is inserted deeper into the guide hole 1056 to realize the positioning of the support plate 1053. The two sides of the sheet material contact the two sides of the fitting groove 1052, and the sheet material is punched into a U-shaped bracket. Then the cylinder 1044 drives the pressing plate 1057 back to the initial position, the support plate 1053 loses the force of being squeezed, and the spring 1054 is stretched and drives the support plate 1053 back to the initial position. At this time, the punched bracket still remains on the support plate 1053, but due to the return movement of the support plate 1053, part of the bracket will extend out of the top of the fitting groove 1052. In order to facilitate the subsequent transfer of the sheet material, the next sheet material to be punched can contact and push the punched bracket to make it leave the fitting groove 1052 and realize the unloading.
[0030] Brief description of the use process: When using the stable stamping device for processing photovoltaic brackets, the operator stands on one side of the conveyor belt 1034 and places the preferentially cut sheet raw materials one by one on the conveyor belt 1034 and the guide ring 1021, wherein the spacer 1036 separates the multiple sheet materials. During the rotation of the active roller 1031, the setting of the conveyor belt 1034 is used to realize the synchronous rotation of the active roller 1031 and the driven roller 1032, wherein the rod body 1033 supports the active roller 1031 and the driven roller 1032 respectively, and the active roller 1031 and the driven roller 1032 are smoothly rotated through the bearing, the second limiter 1035 cooperates with the photovoltaic bracket accessories being transferred at the top of the conveyor belt 1034 to limit the position, and helps it to be positioned, the limiter 1022 cooperates with the photovoltaic bracket accessories being transferred at the top of the guide ring 1021 to limit the position, and helps it to be positioned, and the opening of the groove 1023 is used to cooperate with the fitting block 1051 for installation and accommodation. This arrangement will realize the transfer of sheet materials. After the sheet materials are transferred to the upper part of the fitting block 1051, the fitting block 1051 and the fitting groove 1052 cooperate with the sheet bracket material to punch a U-shaped bracket. During the operation of the cylinder 1044, the shifting block 1046 will be driven to move longitudinally. The movement of the shifting block 1046 will drive the rear block 1047 to move. The rear block 1047 synchronously drives the two extension blocks 1048 with 2027 to achieve longitudinal movement. The sliding connection between the slider 1049 and the slide groove 10410 cooperates with the extension block 1048 to move and guide between the side plate 1 1041 and the side plate 2 1042, thereby increasing the longitudinal movement stability of the extension block 1048 and the rear block 1047. When the pressing plate 1057 follows the longitudinal movement of the shifting block 1046, the sheet material on the top of the fitting block 1051 is squeezed, so that part of the sheet material located at the top of the fitting groove 1052 is punched into the fitting groove 1052 and contacts with the support plate 1053. At this time, the support plate 1053 is subjected to the pressure of the pressing plate 1057, and the spring 1054 is contracted, and the guide rod 1055 is inserted deeper into the guide hole 1056 to achieve the positioning of the support plate 1053. The two sides of the sheet material are in contact with the two sides of the fitting groove 1052, and the sheet material is punched into a U-shaped bracket to achieve the stamping molding of the sheet material. Then the cylinder 1044 drives the pressing plate 1057 back to the initial position, the support plate 1053 loses the force of being squeezed, the spring 1054 will be stretched, and drive the support plate 1053 back to the initial position. At this time, the punched bracket still remains on the support plate 1053 , but due to the return movement of the support plate 1053 , a portion of the bracket will extend out of the top of the fitting groove 1052 .So that in the subsequent transfer of sheet materials, the next sheet material to be punched can contact and push the punched bracket, so that the punched photovoltaic bracket accessories leave the fitting groove 1052, and the punched photovoltaic bracket accessories will be contacted and pushed by the next sheet material to be punched, and the punched photovoltaic bracket will be unloaded through the blanking groove 1012 in cooperation with the punched photovoltaic bracket. This setting can distinguish the cumbersome manual operation of the existing workshop. The punching device only needs manual loading. The device is installed on the external platform, and an external receiving frame is placed at the bottom of the blanking groove 1012 to achieve the continuous punching effect of the device. The setting of the limiter 1022 and the limiter 2 1035 can improve the efficient positioning of the material during the transfer and the punching process, so as to facilitate stable punching, distinguish the time cost required for positioning by manual loading, and achieve the production efficiency of the stable punching device. The device has a simple structure, which improves the bracket production efficiency while ensuring low investment in the workshop.
[0031] Embodiment 2: refer to Figure 1 , Figure 5 , Figure 7 , Figure 8 , Fig. 9 A stable stamping device for processing photovoltaic brackets includes a transfer stamping mechanism 1, a linkage mechanism 2 is provided on the top of a base body 1011, the linkage mechanism 2 includes a linkage component 201 and a synchronization component 202, the linkage component 201 includes a moving rack 2011, and the synchronization component 202 includes a transmission rod 2021. In the use of the stable stamping device for processing photovoltaic brackets, the operation of the cylinder 1044 will realize the staggered operation of the cylinder 1044 and the conveyor belt 1034. When the cylinder 1044 is extended during operation, the conveyor belt 1034 stops running, and when the cylinder 1044 is stamped and the return stroke is realized, the conveyor belt 1034 runs and transfers the next material to be stamped, so as to realize the continuous relay production effect of the stamping device, which can effectively reduce the maintenance and repair costs of multiple drive equipment in the workshop, and the mutual synchronization of the cylinder 1044 and the conveyor belt 1034 also reduces the cumbersome debugging between multiple drive equipment, thereby improving the convenience of workshop use.
[0032] refer to Figure 5 , Figure 7 , Fig. 9The movable rack 2011 and the rear block 1047 are fixedly connected to each other, the surface of the movable rack 2011 is meshed with a transmission gear 1 2012, the interior of the transmission gear 1 2012 is fixedly sleeved with a connecting rod 1 2013, the connecting rod 1 2013 and the side plate 1041 are rotatably connected to each other through a bearing, the surface of the connecting rod 1 2013 is fixedly sleeved with an inner ring 2015, the surface of the inner ring 2015 is sleeved with an outer ring 2016 that meshes with each other, the surface of the outer ring 2016 is fixedly sleeved with a transmission gear 2 2014, and the transmission gear 2 2 The surface of 014 is meshed with a transmission gear three 2017, and the internal fixed sleeve of the transmission gear three 2017 is connected with a connecting rod two 2018. The movement of the rear block 1047 will drive the moving rack 2011 to move, so that the moving rack 2011 can affect the rotation of the transmission gear one 2012 through meshing. The transmission gear one 2012 will rotate the connecting rod one 2013 with the synchronous belt 2027, and the connecting rod one 2013 will drive the transmission gear two 2014 through the mutual engagement of the inner ring 2015 and the outer ring 2016. In the coordinated use of the inner ring 2015 and the outer ring 2016, only the one-way driving of the transmission gear 2 2014 can be realized. When the moving rack 2011 moves downward, the transmission gear 1 2012 reverses, and the inner ring 2015 and the outer ring 2016 are in a state of not affecting each other, so that the inner ring 2015 can rotate independently inside the outer ring 2016. When the moving rack 2011 moves upward and returns, the transmission gear 1 2012 rotates forward, and the inner ring 2015 and the outer ring 2016 are in a state of mutual engagement and can realize synchronous rotation. The rotation of the connecting rod 1 2013 is not transmitted to the transmission gear 2 2014. In the rotation of the transmission gear 2 2014, the transmission gear 3 2017 will be driven to rotate, and the transmission gear 3 2017 will synchronously drive the connecting rod 2 2018 to rotate.
[0033] refer to Figure 1 , Figure 5 , Figure 7The surface of the transmission rod 2021 is fixedly sleeved with a bevel gear 1 2022, and the surface of the bevel gear 1 2022 is meshed with a bevel gear 2023, and the bevel gear 2023 and the connecting rod 2 2018 are fixedly sleeved with each other. The surface of the transmission rod 2021 is fixedly sleeved with a synchronous wheel 1 2025, and a rotating rod 2024 is fixedly installed on the top of the active roller 1031. The surface of the rotating rod 2024 is fixedly sleeved with a synchronous wheel 2026, and the surface of the synchronous wheel 1 2025 is sleeved with a synchronous belt 2027 sleeved with the synchronous wheel 2026. The side groove 1043 cooperates with the synchronous belt 20 27 is used to penetrate the side plate 1041. When the connecting rod 2018 rotates, the bevel gear 2023 will be driven to rotate. The rotation of the bevel gear 2023 will drive the bevel gear 1 2022 and the transmission rod 2021 to rotate synchronously, and the transmission rod 2021 drives the synchronous wheel 1 2025 to rotate. Under the action of the synchronous belt 2027, the synchronous wheel 1 2025 and the synchronous wheel 2 2026 will rotate synchronously, so that the synchronous wheel 2 2026 drives the active roller 1031 to rotate, and the side groove 1043 is opened to cooperate with the penetration of the synchronous belt 2027.
[0034] Brief description of the use process: When using the stable stamping device for processing photovoltaic brackets, the operation of the cylinder 1044 will drive the rear block 1047 to move, and the movement of the rear block 1047 will drive the moving rack 2011 to move, so that the moving rack 2011 can achieve the rotation effect on the transmission gear 1 2012 through meshing, and the transmission gear 1 2012 will rotate the synchronous belt 2027 and the connecting rod 1 2013, wherein the connecting rod 1 2013 will drive the transmission gear 2 2014 through the mutual engagement of the inner ring 2015 and the outer ring 2016. In the coordinated use of the inner ring 2015 and the outer ring 2016, only the one-way driving of the transmission gear 2 2014 can be realized. When the moving rack 2011 moves downward, the transmission gear 1 2012 reverses, and the inner ring 2015 and the outer ring 2016 are in a state of not affecting each other, so that the inner ring 2015 can rotate independently inside the outer ring 2016. When the moving rack 2011 moves upward and returns, the transmission gear 1 2012 rotates forward, and the inner ring 2015 and the outer ring 2016 are in a state of mutual engagement and can realize synchronous rotation. The rotation of the connecting rod 1 2013 is not transmitted to the transmission gear 2 2014. In the rotation of the transmission gear 2 2014, the transmission gear 3 2017 will be driven to rotate, and the transmission gear 3 2017 will synchronously drive the connecting rod 2 2018 to rotate. When the connecting rod 2018 rotates, the bevel gear 2023 will be driven to rotate, and the rotation of the bevel gear 2023 will drive the bevel gear 1 2022 and the transmission rod 2021 to rotate synchronously, and the transmission rod 2021 drives the synchronous wheel 1 2025 to rotate, and under the action of the synchronous belt 2027, the synchronous wheel 1 2025 and the synchronous wheel 2 2026 will rotate synchronously, so that the synchronous wheel 2026 drives the active roller 1031 to rotate, and the side groove 1043 is opened to cooperate with the penetration of the synchronous belt 2027. Through this setting, the staggered operation of the cylinder 1044 and the transmission belt 1034 is realized. When the cylinder 1044 is extended during operation, the conveyor belt 1034 stops running. When the cylinder 1044 completes the stamping and moves upward to realize the return stroke, the conveyor belt 1034 runs and transfers the next material to be stamped, thereby realizing the continuous relay production effect of the stamping device. This can effectively reduce the maintenance and overhaul costs of multiple driving equipment in the workshop. The mutual synchronization between the cylinder 1044 and the conveyor belt 1034 also reduces the tedious debugging between multiple driving equipment, thereby improving the convenience of workshop use.
[0035] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A stable stamping device for photovoltaic bracket processing, comprising a transfer stamping mechanism (1), characterized in that: The transfer and stamping mechanism (1) comprises a base body assembly (101), the base body assembly (101) comprises a base body (1011), the top of the base body assembly (101) is provided with a guide assembly (102), a transfer assembly (103) and a stamping assembly (104) in sequence, the guide assembly (102) comprises a guide ring (1021), the transfer assembly (103) comprises an active roller (1031) and a driven roller (1032), the stamping assembly (104) comprises a cylinder (1044), a matching assembly (105) is provided at the bottom of the cylinder (1044), the matching assembly (105) comprises a fitting block (1051), and a linkage mechanism (2) is provided at the top of the base body (1011), the linkage mechanism (2) comprises a linkage assembly (201) and a synchronization assembly (202), the linkage assembly (201) comprises a movable rack (2011), and the synchronization assembly (202) comprises a transmission rod (2021).
2. A stable stamping device for photovoltaic bracket processing according to claim 1, characterized in that: A material dropping trough (1012) is provided inside the base body (1011), a support rod (1013) fixedly connected to a guide ring (1021) is fixedly installed on the top of the base body (1011), a limiting member (1022) is fixedly installed on the outer side of the top of the guide ring (1021), and a groove (1023) is provided on one side of the guide ring (1021).
3. A stable stamping device for photovoltaic bracket processing according to claim 1, characterized in that: A rod body (1033) rotatably connected to the base body (1011) is fixedly installed at the bottom of the active roller (1031) and the driven roller (1032); a transmission belt (1034) is transmission-connected between the active roller (1031) and the driven roller (1032); a second limiting member (1035) is fixedly installed on the inner side of the top of the transmission belt (1034); a spacer (1036) is fixedly installed on the outer side of the second limiting member (1035) at the top of the transmission belt (1034); and the spacers (1036) are multiple and are installed at equal distances.
4. A stable punching device for photovoltaic bracket processing according to claim 2, characterized in that: The cylinder (1044) is provided with a side plate 1 (1041) and a side plate 2 (1042) on both sides respectively; the side plate 1 (1041) and the side plate 2 (1042) are fixedly connected to the base body (1011); a fixing member (1045) fixedly connected to the side plate 1 (1041) and the side plate 2 (1042) is fixedly sleeved on the surface of the cylinder (1044); a side groove (1043) is provided on one side of the side plate 1 (1041); and a shift block (1046) is fixedly mounted on the output end of the cylinder (1044).
5. A stable stamping device for photovoltaic bracket processing according to claim 4, characterized in that: A rear block (1047) is fixedly mounted on the rear side of the shift block (1046), extension blocks (1048) are fixedly mounted on both sides of the rear block (1047), a sliding block (1049) is fixedly mounted on one end of the extension block (1048), and a sliding groove (10410) for cooperating with the sliding block (1049) is provided inside the side plate 1 (1041) and the side plate 2 (1042).
6. A stable punching device for photovoltaic bracket processing according to claim 4, characterized in that: The engaging block (1051) is located inside the groove (1023) and is fixedly connected to the base body (1011); a engaging groove (1052) is provided inside the engaging block (1051); a support plate (1053) is provided inside the engaging groove (1052); guide rods (1055) penetrating into the engaging block (1051) are fixedly installed at both ends of the bottom of the support plate (1053); a guide hole (1056) is provided inside the engaging block (1051) for sliding with the guide rod (1055); a spring (1054) is sleeved on the surface of the guide rod (1055); two ends of the spring (1054) are respectively fixedly connected to the support plate (1053) and the engaging block (1051); a pressing plate (1057) is fixedly installed at the bottom of the shifting block (1046).
7. A stable punching device for photovoltaic bracket processing according to claim 5, characterized in that: The movable rack (2011) and the rear block (1047) are fixedly connected to each other, the surface of the movable rack (2011) is meshed with a transmission gear 1 (2012), the interior of the transmission gear 1 (2012) is fixedly sleeved with a connecting rod 1 (2013), the connecting rod 1 (2013) and the side plate 1 (1041) are rotatably connected to each other via a bearing, the surface of the connecting rod 1 (2013) is fixedly sleeved with an inner ring (2015), the surface of the inner ring (2015) is sleeved with an outer ring (2016) that mesh with each other, the surface of the outer ring (2016) is fixedly sleeved with a transmission gear 2 (2014), the surface of the transmission gear 2 (2014) is meshed with a transmission gear 3 (2017), and the interior of the transmission gear 3 (2017) is fixedly sleeved with a connecting rod 2 (2018).
8. A stable punching device for photovoltaic bracket processing according to claim 7, characterized in that: The surface of the transmission rod (2021) is fixedly sleeved with a bevel gear 1 (2022), the surface of the bevel gear 1 (2022) is meshed with a bevel gear 2 (2023), the bevel gear 2 (2023) and the connecting rod 2 (218) are fixedly sleeved with each other, the surface of the transmission rod (2021) is fixedly sleeved with a synchronous wheel 1 (2025), the top of the active roller (1031) is fixedly mounted with a rotating rod (2024), the surface of the rotating rod (2024) is fixedly sleeved with a synchronous wheel 2 (2026), the surface of the synchronous wheel 1 (2025) is sleeved with a synchronous belt (2027) sleeved with the synchronous wheel 2 (2026), and the side groove (1043) cooperates with the synchronous belt (2027) to penetrate the side plate 1 (1041) for use.
