Data acquisition equipment
By installing a suction mechanism on the ceiling of the workshop and adjusting the air pumping assembly with a motor, combining sensors to collect and filter gases in the separation mechanism, the problem of inconvenient use of data acquisition devices in the prior art is solved, and gases in different areas of the workshop are realized efficient collection and dust removal effect.
Patent Information
- Application Number
- CN202411326825.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2024-12-06
AI Technical Summary
When existing data acquisition devices need to collect gases in different areas of the workshop, they need to move and adjust their position, which leads to inconvenience in use.
A data acquisition device is designed, including multiple suction mechanisms and separation mechanisms, which fixes the suction mechanism on the workshop ceiling by installing components, and adjusts the position of the suction component using stepper motors and drive motors, combining dust and temperature sensors. Gas collection and filtration are carried out in the separation mechanism to achieve convenient collection of gases in different regions.
It improves the convenience and accuracy of gas collection, can fully grasp the air quality in the workshop, and achieve dust removal effect during the collection process.
Smart Images

Figure CN119086199A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of data acquisition equipment, and in particular to a data acquisition equipment. Background Art
[0002] Data collection refers to the automatic collection of non-electrical or electrical signals from analog and digital units such as sensors and other devices under test, and sending them to the host computer for analysis and processing. In the industrial production process, in order to optimize the air environment in the production workshop for employees, while installing a certain number of air purification equipment, it is also necessary to monitor the air humidity and dust content in the workshop so as to control the air quality of the workshop;
[0003] In the process of collecting gas in a workshop, the generally used collection device can only collect gas from a single area. When it is necessary to collect gas from different areas in the workshop, the collection device needs to be moved to adjust its position, which makes it inconvenient in actual use. Therefore, the present technical solution proposes a data collection device to solve the above-mentioned problems. Summary of the invention
[0004] The purpose of the present invention is to solve the problem in the prior art that when collecting gas from different areas in a workshop, the collection device needs to be adjusted in position by moving, which makes it inconvenient in actual use. A data collection device is proposed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A data acquisition device comprises a plurality of air suction mechanisms, wherein a first hose is connected to the air suction mechanism;
[0007] A connecting mechanism, the connecting mechanism being connected to the plurality of first hoses respectively;
[0008] The separation mechanism is connected with the connection mechanism, and a dust sensor and a temperature sensor are respectively installed in the separation mechanism.
[0009] In one possible design, the air suction mechanism includes a mounting assembly, an equipment box is installed at the bottom of the mounting assembly, a stepper motor is fixedly installed in the equipment box, a mounting box is fixedly installed at the bottom of the equipment box, the output shaft of the stepper motor extends into the mounting box and a mounting plate is fixedly installed, a retaining ring is fixedly installed at the bottom of the mounting plate, a plurality of air inlet holes are evenly spaced on the inner wall at the bottom of the side of the mounting box, an air extraction assembly is installed on the inner wall of the retaining ring, an air vent connected to the air extraction assembly is opened on the inner wall of the retaining ring, an air connecting pipe is fixedly installed through the inner wall on one side of the top of the mounting box, and the top of the air connecting pipe is fixedly connected to one end of the first hose.
[0010] Specifically, the suction mechanism is installed on the ceiling of the workshop using the installation component, and then the stepper motor can be started to drive the retaining ring to rotate, and the position of the exhaust component can be adjusted, so that the gas in any direction outside the installation box can be absorbed and collected, so that the convenience of gas collection can be improved in actual use.
[0011] In one possible design, the mounting assembly includes a mounting frame, which is used to be installed on the ceiling of a workshop. A connecting frame is slidably provided on the mounting frame. The mounting frame is fixedly connected to the connecting frame by two bolts, and the connecting frame is fixedly connected to the top of the equipment box.
[0012] Specifically, after the mounting frame is pre-installed on the ceiling of the workshop, the connecting frame can be plugged into the mounting frame, and the connecting frame and the mounting frame are fixedly connected by two bolts, so that the overall air suction mechanism can be easily installed and fixed.
[0013] In one possible design, the air extraction assembly includes a power box fixedly mounted on the inner wall of the retaining ring, the opening of the power box is connected to the vent, a drive motor is fixedly mounted on the top of the power box, the output shaft of the drive motor extends into the power box and is fixedly mounted with suction blades, an air supply pipe is fixedly mounted through the inner wall of one side of the power box, and a conical tube is fixedly mounted inside the power box.
[0014] Specifically, the driving motor is started to drive the suction blades to rotate. At this time, the suction force of the suction blades is used to suck the gas in the workshop into the power box, and the provided conical tube can guide the gas so that the gas entering the power box can be transported to the installation box through the gas pipe, and the gas entering the installation box can be output through the gas connecting pipe.
[0015] In one possible design, the connecting mechanism includes a connecting box, the other ends of multiple first hoses extend into the connecting box and are fixedly connected to an inner wall of one side of the connecting box, a fixing frame is fixedly installed on the connecting box, a second hose is fixedly installed on the bottom inner wall of the connecting box, and the bottom end of the second hose extends to the bottom of the connecting box and is connected to the separation mechanism.
[0016] Specifically, after the gas is transported into the first hose, it can be transported into the connection box, and then the collected gas can be transported into the separation mechanism through the second hose.
[0017] In one possible design, the separation mechanism includes a support box, a plurality of exhaust holes are evenly spaced on the inner wall of the bottom side of the support box, a support ring is fixedly installed in the support box, a filter assembly is placed through the support ring, the filter assembly is used to filter dust in the gas, the dust sensor and the temperature sensor are both installed in the filter assembly, a cover plate is clamped at the top opening of the support box, the bottom end of the second hose passes through the cover plate and extends into the support box, and the second hose is fixedly connected to the cover plate.
[0018] Specifically, when the gas enters the support box, the dust sensor and the temperature sensor can be used to collect the temperature and dust content of the gas, and after the gas passes through the filter assembly, the dust in the gas can be filtered.
[0019] In one possible design, the filter assembly includes a mounting ring placed on a supporting ring, a mounting tube is fixedly installed at the bottom of the mounting ring, the bottom of the mounting tube extends to the bottom of the supporting ring, a mesh plate is fixedly installed in the mounting tube, a support frame is fixedly installed on the top of the mesh plate, and the dust sensor and the temperature sensor are both fixedly installed on the support frame.
[0020] Specifically, after the gas enters the installation pipe, the gas can be collected using a dust sensor and a temperature sensor, and when the gas flows downward through the mesh plate, the dust in the gas can be filtered so that the exhausted gas does not contain dust, so the dust removal effect can be achieved while collecting the gas.
[0021] In a possible design, a support plate is fixedly installed on the top of both sides of the support box, a clamping plate is rotatably connected to the support plate, the clamping plate is in contact with the top of the cover plate, an insertion rod is slidably connected through the clamping plate, a socket is provided on the support plate, the insertion rod passes through the socket and is clamped with the socket, a tension spring located above the clamping plate is sleeved on the insertion rod, and the top and bottom ends of the tension spring are respectively fixedly connected to the top of the insertion rod and the top of the clamping plate.
[0022] Specifically, after the cover plate is mounted on the support box, the insertion rod can be pulled upward and the card plate can be driven to rotate, so that the card plate can clamp and limit the cover plate. At this time, the insertion rod can correspond to the socket, and then the insertion rod can be released. The tension spring in a stressed state can drive the insertion rod to move downward, so that the insertion rod passes through the socket, so that the card plate can be positioned, so that the card plate can stably limit the cover plate.
[0023] In the present application, a plurality of mounting frames are first pre-installed on the ceiling of the workshop, and then the connecting frame can be plugged into the mounting frame, and the connecting frame and the mounting frame are fixedly connected by two bolts, so that the overall air suction mechanism can be conveniently installed and fixed, and then the stepper motor can be started to drive the retaining ring to rotate, and the opening position of the power box can be adjusted, so that the gas at any position outside the installation box can be absorbed and collected, so that the convenience of gas collection can be improved in actual use. After the position adjustment of the power box is completed, the drive motor can be started to drive the suction blades to rotate. At this time, the suction force of the suction blades is used to suck the gas in the workshop into the power box, and the set conical tube can guide the gas, so that the gas entering the power box can be transported to the installation box by the gas pipe, and the gas entering the installation box can be absorbed by the connecting The gas is transported to the first hose through the air pipe and then to the connecting box. Since the connecting box is connected to multiple first hoses, the gas collected in different areas can be transported to the connecting box. The gas entering the connecting box can be transported to the supporting box through the second hose. After the gas enters the installation pipe, the dust sensor and the temperature sensor can be used to collect the gas, and when the gas flows downward through the mesh plate, the dust in the gas can be filtered so that the discharged gas does not contain dust. Therefore, the dust removal effect can be achieved while the gas is collected, and when the collected dust needs to be cleaned, the plug rod can be pulled upward to pull the plug rod out of the socket, and then the card plate can be rotated to make the card plate disengage from the cover plate, and the cover plate can be removed, and then the ring can be moved out of the supporting box, so that the dust remaining in the installation pipe can be cleaned.
[0024] In the present invention, the data acquisition device can be installed on the ceiling of the workshop by using the suction mechanism, and then the position of the suction component can be adjusted by starting the stepper motor to drive the retaining ring to rotate, so that the gas at any position outside the installation box can be absorbed and collected, so that the convenience of gas collection can be improved in actual use;
[0025] And when the driving motor is started, the suction blade is driven to rotate. At this time, the suction force of the suction blade is used to suck the gas in the workshop into the power box, and the conical pipe is provided to guide the gas, so that the gas entering the power box can be transported to the installation box through the gas pipe, and the gas entering the installation box can be output through the gas connection pipe, so that the gas can be transported stably, so that when the gas is collected, the constant flow of the gas is guaranteed;
[0026] In the present invention, the data acquisition device can deliver the gas to the connection box after the gas is delivered to the first hose through the connection mechanism, and then the collected gas can be delivered to the separation mechanism through the second hose;
[0027] In the present invention, the data acquisition device can collect the temperature and dust content of the gas by using a dust sensor and a temperature sensor when the gas enters the support box through a separation mechanism, and can filter the dust in the gas after the gas passes through the filter assembly, so that the discharged gas does not contain dust, so that the dust removal effect can be achieved while collecting the gas;
[0028] The present invention provides a plurality of suction mechanisms installed at different positions on the ceiling of a workshop, thereby providing good convenience when collecting gas from different areas in the workshop, thereby making it convenient to comprehensively grasp the air quality in the workshop. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 A three-dimensional schematic diagram of the first-view structure of a data acquisition device proposed by the present invention;
[0030] Figure 2 A three-dimensional schematic diagram of a second viewing angle structure of a data acquisition device proposed by the present invention;
[0031] Figure 3 A three-dimensional schematic diagram of the structure of a data acquisition mechanism of a data acquisition device proposed by the present invention;
[0032] Figure 4 A three-dimensional schematic diagram of the cross-sectional structure of a data acquisition mechanism of a data acquisition device proposed by the present invention;
[0033] Figure 5 A three-dimensional schematic diagram of a connection structure between a support box and a cover plate of a data acquisition device proposed by the present invention;
[0034] Figure 6 A three-dimensional schematic diagram of the internal structure of a support box of a data acquisition device proposed by the present invention;
[0035] Figure 7 This is a three-dimensional schematic diagram of the separation structure of the support box and the mounting tube of a data acquisition device proposed by the present invention.
[0036] In the figure: 1. mounting frame; 2. connecting frame; 3. equipment box; 4. mounting box; 5. air inlet; 6. air connecting pipe; 7. stepping motor; 8. mounting plate; 9. retaining ring; 10. power box; 101. conical tube; 11. driving motor; 12. suction blade; 13. air supply pipe; 14. first hose; 15. connecting box; 16. fixing frame; 17. second hose; 18. cover plate; 19. supporting box; 20. exhaust hole; 21. supporting plate; 22. card plate; 23. plug rod; 24. tension spring; 25. supporting ring; 26. mounting pipe; 27. lap ring; 28. mesh plate; 29. supporting frame; 30. dust sensor; 31. temperature sensor. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0038] Example 1
[0039] Reference Figure 1-7 , a collection device, which is used in the field of collection device technology, includes multiple suction mechanisms, each of which is composed of a mounting assembly. The core of the mounting assembly is a mounting frame 1, which is designed to be installed on the ceiling of a workshop. On the mounting frame 1, a sliding connection frame 2 is provided, and the connection frame 2 is tightly fixed to the mounting frame 1 by two bolts. The bottom of the connection frame 2 is fixedly connected to the equipment box 3, and a stepper motor 7 is fixedly installed inside the equipment box 3.
[0040] The bottom of the equipment box 3 is further fixed with a mounting box 4, and the output shaft of the stepper motor 7 passes through the bottom of the equipment box 3 and extends to the inside of the mounting box 4, and is fixedly connected to the mounting plate 8. A retaining ring 9 is fixed to the bottom of the mounting plate 8, and an exhaust assembly is installed on the inner wall of the retaining ring 9. Specifically, the exhaust assembly includes a power box 10 fixed to the inner wall of the retaining ring 9, and the opening of the power box 10 is connected to the vent hole on the inner wall of the retaining ring 9. A driving motor 11 is installed on the top of the power box 10, and its output shaft extends to the inside of the power box 10 and is fixedly connected to the suction blade 12. A gas supply pipe 13 is also fixed through one side of the power box 10, and a conical tube 101 is provided inside to guide the gas flow.
[0041] A plurality of air inlet holes 5 are provided at equal intervals on the inner wall of the bottom side of the installation box 4, and these air inlet holes 5 allow the gas in the workshop to enter the installation box 4. At the same time, an air connection pipe 6 is fixedly passed through the inner wall of one side of the top of the installation box 4, and the top of the air connection pipe 6 is fixedly connected to one end of the first hose 14. The other end of the first hose 14 extends into the connection box 15 and is fixedly connected to the inner wall of one side of the connection box 15.
[0042] A fixing frame 16 is fixed on the connection box 15 to stabilize its position, and a second hose 17 is fixed on the bottom inner wall of the connection box 15. The bottom end of the second hose 17 extends to the bottom of the connection box 15 and is connected to the separation mechanism. A dust sensor 30 and a temperature sensor 31 are installed inside the separation mechanism to detect the composition and temperature of the collected gas.
[0043] In actual use, the suction mechanism is first installed on the ceiling of the workshop through the installation assembly. Subsequently, the stepper motor 7 is started to drive the baffle ring 9 and the air extraction assembly thereon to rotate, thereby realizing the absorption and collection of gas at any position outside the installation box 4. At the same time, the drive motor 11 is started to drive the suction blade 12 to rotate, generating suction to suck the gas in the workshop into the power box 10, and through the guidance of the conical tube 101, the gas enters the installation box 4 through the gas pipe 13, and then is transported to the connection box 15 through the gas connection pipe 6 and the first hose 14. Finally, the gas enters the separation mechanism through the second hose 17, and the dust sensor 30 and the temperature sensor 31 perform data collection and analysis.
[0044] Through the above structural design, the data acquisition equipment of the present invention can realize the effective collection of gases at different positions in the workshop, and detect the composition and temperature through the separation mechanism, thereby improving the accuracy and convenience of data collection.
[0045] The separation mechanism is mainly composed of a support box 19, and a plurality of exhaust holes 20 are evenly distributed on the inner wall of the side bottom of the support box 19 for discharging the processed gas. Inside the support box 19, a support ring 25 is fixedly installed, and a filter assembly is placed through the support ring 25. The filter assembly is designed to filter dust in the gas. The dust sensor 30 and the temperature sensor 31 are both installed inside the filter assembly to directly detect the temperature and dust content of the gas when it passes through.
[0046] The top opening of the support box 19 is designed with a clamping structure for fixing the cover plate 18. The bottom end of the second hose 17 passes through the cover plate 18 and extends to the inside of the support box 19, and is firmly connected to the cover plate 18. When the gas enters the support box 19 through the second hose 17, the dust sensor 30 and the temperature sensor 31 immediately start working to collect the temperature and dust content of the gas. Subsequently, the gas is filtered through the filter assembly to ensure that the discharged gas does not contain dust.
[0047] The filter assembly mainly includes a mounting ring 27, which is placed on the support ring 25 to form a stable support structure. A mounting tube 26 is fixedly installed at the bottom of the mounting ring 27, and the bottom of the mounting tube 26 extends to the bottom of the support ring 25. Inside the mounting tube 26, a mesh plate 28 is fixedly installed, and a support frame 29 is fixed on the top of the mesh plate 28. The dust sensor 30 and the temperature sensor 31 are both installed on the support frame 29 to ensure that the gas flowing through the mounting tube 26 can be accurately detected. When the gas enters the mounting tube 26, the dust sensor 30 and the temperature sensor 31 first collect data, and then when the gas passes through the mesh plate 28, the dust in it is effectively filtered, thereby achieving a dust removal effect.
[0048] Example 2
[0049] refer to Figure 5 , improved on the basis of Example 1: a support plate 21 is fixedly installed on the top of both sides of the support box 19. A clamping plate 22 is rotatably connected to the support plate 21, and the clamping plate 22 is designed to clamp and limit the cover plate 18 after it is installed in place. A plug rod 23 is slidably connected to the clamping plate 22, and a socket corresponding to the plug rod 23 is opened on the support plate 21. A tension spring 24 is sleeved on the plug rod 23, and the top and bottom ends of the tension spring 24 are fixedly connected to the top of the plug rod 23 and the top of the clamping plate 22 respectively.
[0050] When the cover plate 18 is mounted on the support box 19, the cover plate 18 must first be placed at the top opening of the support box 19, and the insertion rod 23 must be pulled upward to drive the card plate 22 to rotate, so that the bottom of the card plate 22 contacts the top of the cover plate 18, and the initial card installation and limiting is achieved. Subsequently, the insertion rod 23 is aligned with the insertion hole and released, and the tension spring 24 in the stretched state will drive the insertion rod 23 to move downward until the insertion rod 23 completely passes through the insertion hole, and the card plate 22 is positioned, thereby ensuring that the card plate 22 can stably limit the cover plate 18 and complete the entire installation process.
[0051] However, as is well known to those skilled in the art, the working principles and wiring methods of the stepper motor 7, drive motor 11, dust sensor 30, and temperature sensor 31 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.
[0052] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A data acquisition device, characterized in that: include: A plurality of air suction mechanisms, each of which is connected to a first hose (14); A connecting mechanism, the connecting mechanism being connected to a plurality of first hoses (14) respectively; The separation mechanism is connected to the connection mechanism, and a dust sensor (30) and a temperature sensor (31) are respectively installed in the separation mechanism.
2. A data acquisition device according to claim 1, characterized in that: The air suction mechanism comprises a mounting assembly, a device box (3) is mounted at the bottom of the mounting assembly, a stepper motor (7) is fixedly mounted in the device box (3), a mounting box (4) is fixedly mounted at the bottom of the device box (3), an output shaft of the stepper motor (7) extends into the mounting box (4) and a mounting plate (8) is fixedly mounted thereon, a retaining ring (9) is fixedly mounted at the bottom of the mounting plate (8), a plurality of air inlet holes (5) are evenly spaced on the inner wall at the bottom of the side of the mounting box (4), an air extraction assembly is mounted on the inner wall of the retaining ring (9), an air vent connected to the air extraction assembly is disposed on the inner wall of the retaining ring (9), an air connection pipe (6) is fixedly mounted through the inner wall on one side of the top of the mounting box (4), and the top of the air connection pipe (6) is fixedly connected to one end of a first hose (14).
3. A data acquisition device according to claim 2, characterized in that: The installation assembly comprises a mounting frame (1), the mounting frame (1) is used to be installed on the ceiling of a workshop, a connecting frame (2) is slidably provided on the mounting frame (1), the mounting frame (1) is fixedly connected to the connecting frame (2) by two bolts, and the connecting frame (2) is fixedly connected to the top of the equipment box (3).
4. A data acquisition device according to claim 3, characterized in that: The air extraction assembly comprises a power box (10) fixedly mounted on the inner wall of the retaining ring (9), the opening of the power box (10) being connected to the vent hole, a driving motor (11) being fixedly mounted on the top of the power box (10), the output shaft of the driving motor (11) extending into the power box (10) and fixedly mounted with an air suction blade (12), an air delivery pipe (13) penetrating and fixedly mounted on one side inner wall of the power box (10), and a conical pipe (101) being fixedly mounted in the power box (10).
5. A data acquisition device according to claim 1, characterized in that: The connection mechanism comprises a connection box (15), the other ends of the plurality of first hoses (14) all extend into the connection box (15) and are fixedly connected to an inner wall of one side of the connection box (15), a fixing frame (16) is fixedly mounted on the connection box (15), a second hose (17) is fixedly mounted on the bottom inner wall of the connection box (15), and the bottom end of the second hose (17) extends to the bottom of the connection box (15) and is connected to the separation mechanism.
6. A data acquisition device according to claim 1, characterized in that: The separation mechanism comprises a support box (19), a plurality of exhaust holes (20) are provided at equal intervals on the inner wall of the bottom side of the support box (19), a support ring (25) is fixedly installed in the support box (19), a filter assembly is placed through the support ring (25), and the filter assembly is used to filter dust in the gas, a dust sensor (30) and a temperature sensor (31) are both installed in the filter assembly, a cover plate (18) is clamped at the top opening of the support box (19), the bottom end of the second hose (17) passes through the cover plate (18) and extends into the support box (19), and the second hose (17) is fixedly connected to the cover plate (18).
7. A data acquisition device according to claim 6, characterized in that: The filter assembly comprises a mounting ring (27) mounted on a supporting ring (25); a mounting tube (26) is fixedly mounted on the bottom of the mounting ring (27); the bottom of the mounting tube (26) extends to below the supporting ring (25); a mesh plate (28) is fixedly mounted in the mounting tube (26); a support frame (29) is fixedly mounted on the top of the mesh plate (28); and a dust sensor (30) and a temperature sensor (31) are both fixedly mounted on the support frame (29).
8. A data acquisition device according to claim 7, characterized in that: A support plate (21) is fixedly mounted on the top of both sides of the support box (19), a clamping plate (22) is rotatably connected to the support plate (21), the clamping plate (22) is in contact with the top of the cover plate (18), a plug rod (23) is slidably connected to the clamping plate (22), a plug hole is provided on the support plate (21), the plug rod (23) passes through the plug hole and is clamped with the plug hole, a tension spring (24) located above the clamping plate (22) is sleeved on the plug rod (23), and the top and bottom ends of the tension spring (24) are fixedly connected to the top of the plug rod (23) and the top of the clamping plate (22) respectively.
