Full-automatic multi-blade saw with scanning function and using method of full-automatic multi-blade saw

By introducing high-precision sensors and automated control systems into multi-blade saws, the problems of saw blade position adjustment and low plate accuracy are solved, efficient plate cutting and debris cleaning are achieved, and plate processing of different sizes and shapes is improved. Overall processing efficiency and accuracy.

CN119115073AActive Publication Date: 2024-12-13JIANGSU JIANGHAI MACHINE TOOLS GROUP

Patent Information

Application Number
CN202411424193.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2024-12-13
Estimated Expiration
2044-10-12

AI Technical Summary

Technical Problem

During the use of existing multi-blade saws, there are problems such as difficulty in adjusting the saw blade position, low plate accuracy, low working efficiency, angle deviation caused by force generated during saw blade cutting, and inconvenient debris handling during cutting.

Method used

A fully automatic multi-blade saw with scanning is designed, using high-precision sensor to scan the size and shape data of the board, generate cutting instructions through the main processor and PLC controller, adjust the height and position of the saw blade, and realize it through the servo motor and transmission device. Automatic push of the board and debris cleaning.

Benefits of technology

It improves cutting accuracy and working efficiency, reduces plate waste, ensures saw blade stability, adapts to plate processing of different sizes and shapes, and improves the cutting environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a full-automatic multi-blade saw with a scanning function and a using method of the full-automatic multi-blade saw, and relates to the technical field of multi-blade saws, the full-automatic multi-blade saw comprises a workbench, a collecting box and a control console, the collecting box is installed in the middle of the top of the workbench, and the control console is installed on one side of the collecting box. By means of a high-precision sensor in the scanning module, size and shape data of a plate can be accurately obtained, a cutting instruction is automatically generated through the main processor module and the PLC according to the obtained data, a first electric telescopic cylinder in the executing mechanism is controlled, the heights of all sets of saw blades needing to be used are adjusted, and the cutting efficiency is improved. And through arrangement of a first servo motor, a bidirectional lead screw, a mounting groove, a through hole, a fixing rod, a moving block and a moving groove, the position of the saw blade can be adjusted while the stability of the saw blade is guaranteed, then the working efficiency and the cutting precision are improved, and waste of plates is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of multi-blade saws, in particular to a fully automatic multi-blade saw with scanning and a use method thereof. Background Art

[0002] A multi-blade saw is a combination of multiple saw blades that are machined together, while a single-blade saw operates with a single saw blade. The requirements for saw blades for single operations are generally not very high, and even if the quality is slightly worse, it does not have much impact. However, it is different for multi-blade saws. The requirements for saw blades are relatively high. Whenever a multi-blade saw is used, it is generally required to save more wood, have a smaller saw path, a thinner saw blade, and a high degree of smoothness.

[0003] The defects of existing multi-blade saws are: 1. Patent document US20060186004A1 discloses a container for storing multiple saw blades. However, in the above document, the position of the saw blades cannot be adjusted during use of the multi-blade saw, resulting in a problem of low precision in cutting the obtained plate. 2. Patent document US20050056135A1 discloses a multi-piece cutting saw blade and related methods. However, in the above document, there is a lack of a device to limit and ensure the efficiency of the plate movement when the plate is transmitted, and there is a technical problem of low working efficiency during processing; 3. Patent document JP2004009212A discloses a portable electric multi-blade circular saw blade. However, in the above document, when a plate is cut by the saw blade, the force generated by the saw blade during cutting easily causes the angle of the plate to deviate, thereby reducing the processing accuracy. 4. Patent document CN105666705B discloses a double-beam multi-blade saw, but the above document lacks a structure for handling debris generated during cutting, resulting in a poor surrounding environment during cutting. Summary of the invention

[0004] The object of the present invention is to provide a fully automatic multi-blade saw with scanning and a method of using the same to solve the technical problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a fully automatic multi-blade saw with scanning, comprising a workbench, a collection box and a control console, wherein a collection box is installed in the middle of the top of the workbench, and a control console is installed on one side of the collection box; A scanning module is installed on the top of one side of the console. The scanning module is used to scan the plate through a high-precision sensor to obtain the size and shape data of the plate. The scanning module sends the collected data to the main processor module. The main processor module sends a cutting instruction to the PLC controller according to the acquired data. The PLC controller controls the actuator to complete the corresponding cutting operation according to the acquired instruction. The actuator includes several groups of first slide grooves, and the first slide grooves are respectively opened on the front and back sides of the outer wall of the workbench, the inner walls of the first slide grooves are installed with first sliding blocks, the bottom of the first sliding blocks are installed with first electric telescopic cylinders, and the outer wall of the first electric telescopic cylinder is embedded and installed on the inner wall of the workbench, a first servo motor is installed on one side of the first sliding block, a bidirectional screw rod is installed on the output end of the first servo motor, and the other end of the bidirectional screw rod is installed on one side of the first sliding block on the other side, a group of saw blade mounting shells are installed on the outer wall of the bidirectional screw rods, a saw blade is installed inside the saw blade mounting shells, the outer wall of the saw blade mounting shells is movably connected to the inner wall of the mounting groove, and the mounting groove is opened on the other side of the top of the workbench, through holes are opened on both sides of the saw blade mounting shell, the inner wall of the through hole is movably connected with a fixing rod, and moving blocks are respectively installed on both ends of the fixing rod, the outer walls of the moving blocks are installed on the inner wall of the moving groove, and the moving groove is opened on the inner wall of the mounting groove.

[0006] Preferably, a second servo motor is installed on one side of the saw blade mounting housing, and the output end of the second servo motor passes through the outer wall of the saw blade mounting housing and is installed on one side of the saw blade, a support rod is installed at one end of the first slider, and the other end of the support rod is installed on another group of the first sliders, a second slide groove is opened on the top of the support rod, and the second slide groove is movably connected to the inside of the second slide groove, and the top of the second slider is installed on the bottom of the saw blade mounting housing.

[0007] Preferably, a second electric telescopic cylinder is installed on both sides of the top of the front side and both sides of the top of the back side of the workbench, a limiting plate is installed on the output end of the second electric telescopic cylinder, a groove is opened on one side of the limiting plate, a third servo motor is installed on one side of the top of the limiting plate, the output end of the third servo motor passes through the outer wall of the limiting plate and a transmission roller is installed, and both ends of the outer wall of the transmission roller are installed in the groove through bearings, and a number of transmission rollers are installed inside the groove through bearings, the outer walls of the transmission rollers are installed with transmission belts, and the outer walls of the transmission belts are installed with push blocks.

[0008] Preferably, several support plates are installed on the top of the inner wall of the workbench, and a third electric telescopic cylinder is installed in the middle of the top of the support plate. A placement groove is opened at the bottom of the support plate, and a group of limiting grooves are opened on the inner wall of the placement groove. A guide component is installed on the inner wall of the limiting groove, and the guide component is used to guide the moving direction of the plate.

[0009] Preferably, the guide assembly includes a main guide box and a slave guide box, and the middle part of the top of the main guide box is installed on the bottom of the output end of the third electric telescopic cylinder, and limiting grooves are provided on both sides of the outer walls of the main guide box and the slave guide box, and a pressure spring is movably connected inside the limiting groove, one end of the pressure spring is movably connected to a limiting block, and one end of the outer wall of the limiting block is movably connected to the inner wall of the limiting groove, and the other side of the outer wall of the limiting block is movably connected to the inner wall of the limiting groove, and guide rollers are installed at the bottom of the main guide box and the slave guide box.

[0010] Preferably, a limiting sleeve is installed on the outer side of the top of the supporting plate, a limiting rod is installed through the middle of the top of the limiting sleeve, and the bottoms of the limiting rods are installed through the top of the supporting plate and respectively installed in the middle of the top of the guide box.

[0011] Preferably, a fourth electric telescopic cylinder is installed in the middle of both ends of the main guide box, a fifth electric telescopic cylinder is installed at one end of the slave guide box, and a connecting groove is opened at the other end of the slave guide box.

[0012] Preferably, a box door is installed on the front of the collection box through a hinge, a dust filter is installed on the inner wall of the collection box, a dust suction fan is installed on the back of the collection box, a dust suction pipe is installed at the front end of the top of the collection box, a dust suction hood is installed at the other end of the dust suction pipe, and the four corners of the bottom of the dust suction hood are installed on the top of the workbench.

[0013] Preferably, the working steps of the scanning automatic multi-blade saw are as follows: S1. Place the plate to be cut on the workbench, start the scanning module through the console, and the high-precision sensor starts to scan the plate, obtain the size and shape data of the plate, and send it to the main processor module; S2, the main processor module calculates the cutting path and cutting parameters according to the acquired data, and sends the cutting instruction to the PLC controller, and the PLC controller controls the actuator to perform the cutting operation according to the instruction; S3, the first electric telescopic cylinder adjusts the height of each group of saw blades to be used, and then the position of the saw blade can be adjusted while ensuring the stability of the saw blade through the arrangement of the first servo motor, the bidirectional screw rod, the mounting slot, the through hole, the fixing rod, the moving block and the moving slot; S4, through the third servo motor, transmission belt and push block setting on the limiting plate, the plate is automatically pushed during the processing; S5, by obtaining the size and shape data of the plate, using the fourth electric telescopic cylinders at both ends of the main guide box to connect the slave guide boxes, the fifth electric telescopic cylinder at one end of the slave guide box can be connected to another group of slave guide boxes, and then the third electric telescopic cylinder is used to push the guide rollers at the bottom of the main guide box and the slave guide box to move to the top of the plate; S6. During the cutting process, the dust suction fan is started at the same time to collect the wood chips generated through the dust suction pipe and the dust suction hood.

[0014] Preferably, the step S4 further includes the following steps: S41. The second electric telescopic cylinder is installed on both sides of the top of the front and back of the workbench, which can flexibly adjust the position of the limiting plate to meet the processing needs of plates of different sizes and shapes. At the same time, the limiting plate can not only limit the moving direction of the plate; The step S6 also includes the following steps: S61. The dust filter can protect the dust suction fan and prevent debris from entering the dust suction fan.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can accurately obtain the size and shape data of the plate through the high-precision sensor in the scanning module, automatically generate cutting instructions through the main processor module and the PLC controller according to the acquired data, control the first electric telescopic cylinder in the actuator, adjust the height of each group of saw blades to be used, and then adjust the position of the saw blade while ensuring the stability of the saw blade through the arrangement of the first servo motor, the bidirectional screw rod, the installation slot, the through hole, the fixed rod, the moving block and the moving slot, thereby improving the work efficiency and cutting accuracy and reducing the waste of the plate; 2. The present invention can flexibly adjust the position of the limiting plate by installing the second electric telescopic cylinder on both sides of the top of the front and back of the workbench, thereby adapting to the processing requirements of plates of different sizes and shapes. At the same time, the limiting plate can not only limit the moving direction of the plate, but also can realize the automatic pushing of the plate during the processing through the transmission belt and the push block thereon, thereby improving the processing efficiency; 3. The present invention obtains the size and shape data of the plate, connects the slave guide boxes through the fourth electric telescopic cylinders at both ends of the main guide box, and the fifth electric telescopic cylinder at one end of the slave guide box can be connected to another group of slave guide boxes, thereby adjusting the connection length between the main guide box and the slave guide box according to the size of the plate, and pushing the guide rollers at the bottom of the main guide box and the slave guide box to move to the top of the plate through the third electric telescopic cylinder, thereby improving the stability of the plate when moving and improving the processing accuracy; 4. The present invention arranges a collection box, a dust suction fan and a dust suction hood, and starts the dust suction fan to generate suction, which can absorb the debris generated when the saw blade is used to cut the plate. The absorbed debris enters the collection box through the dust suction hood and the dust suction pipe, thereby improving the environmental conditions during cutting. The dust filter can protect the dust suction fan and prevent debris from entering the dust suction fan. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the workbench structure of the present invention; Figure 3 It is a schematic diagram of the side structure of the workbench of the present invention; Figure 4 For the present invention Figure 3 Schematic diagram of the structure at A in the middle; Figure 5 For the present invention Figure 3 Schematic diagram of the structure at B in the middle; Figure 6 It is a schematic diagram of the support plate structure of the present invention; Figure 7 It is a schematic diagram of the structure of the first sliding block of the present invention; Figure 8 It is a schematic diagram of the installation slot structure of the present invention; Fig. 9 This is a schematic diagram of the three-dimensional structure of the saw blade mounting housing of the present invention; Fig.10 It is a schematic diagram of the structure of the collection box of the present invention; Fig.11 It is a schematic diagram of the system flow of the present invention; Fig.12 It is a schematic diagram of the workflow of the present invention.

[0017] In the figure: 1, workbench; 2, collection box; 3, control console; 4, scanning module; 5, main processor module; 6, PLC controller; 7, actuator; 8, first slide; 9, first slider; 10, first electric telescopic cylinder; 11, first servo motor; 12, bidirectional screw rod; 13, saw blade mounting housing; 14, saw blade; 15, mounting groove; 16, through hole; 17, fixing rod; 18, moving block; 19, moving groove; 20, second servo motor; 21, support rod; 22, second slide; 23, second slider; 24, second electric telescopic cylinder; 25, limit Plate; 26. groove; 27. third servo motor; 28. transmission roller; 30. transmission belt; 31. push block; 32. support plate; 33. third electric telescopic cylinder; 34. placement slot; 35. limit slot; 36. main guide box; 37. slave guide box; 38. limit slot; 39. pressure spring; 40. limit block; 41. guide roller; 42. limit sleeve; 43. limit rod; 44. fourth electric telescopic cylinder; 45. fifth electric telescopic cylinder; 46. connection slot; 47. box door; 48. dust filter; 49. dust suction fan; 50. dust suction pipe; 51. dust suction hood. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 7 , Figure 8 , Fig. 9 and Fig.11 , an embodiment provided by the present invention: a fully automatic multi-blade saw with scanning, comprising a workbench 1, a collection box 2 and a control console 3, wherein the collection box 2 is installed in the middle of the top of the workbench 1, and the control console 3 is installed on one side of the collection box 2; A scanning module 4 is installed on the top of one side of the console 3. The scanning module 4 is used to scan the plate through a high-precision sensor to obtain the size and shape data of the plate. The scanning module 4 sends the collected data to the main processor module 5. The main processor module 5 sends a cutting instruction to the PLC controller 6 according to the acquired data. The PLC controller 6 controls the actuator 7 to complete the corresponding cutting operation according to the acquired instruction. The actuator 7 includes a plurality of first slide grooves 8, and the first slide grooves 8 are respectively opened on the front and back of the outer wall of the workbench 1, the inner walls of the first slide grooves 8 are installed with first sliders 9, the bottoms of the first sliders 9 are installed with first electric telescopic cylinders 10, and the outer walls of the first electric telescopic cylinders 10 are embedded and installed on the inner wall of the workbench 1, a first servo motor 11 is installed on one side of the first slider 9, a bidirectional screw rod 12 is installed on the output end of the first servo motor 11, and the other end of the bidirectional screw rod 12 is installed on one side of the first slider 9 on the other side, and the bidirectional screw rod 1 2 is installed with a set of saw blade installation housings 13 on the outer wall, a saw blade 14 is installed inside the saw blade installation housings 13, the outer wall of the saw blade installation housings 13 is movably connected to the inner wall of the installation slot 15, and the installation slot 15 is opened on the other side of the top of the workbench 1, through holes 16 are opened on both sides of the saw blade installation housings 13, the inner wall of the through hole 16 is movably connected to a fixing rod 17, and moving blocks 18 are installed at both ends of the fixing rod 17, and the outer walls of the moving blocks 18 are installed on the inner wall of the moving slot 19, and the moving slot 19 is opened on the inner wall of the installation slot 15; Furthermore, through the high-precision sensor in the scanning module 4, the size and shape data of the plate can be accurately obtained, and the cutting instructions are automatically generated through the main processor module 5 and the PLC controller 6 according to the obtained data, and the first electric telescopic cylinder 10 in the actuator 7 is controlled to adjust the height of each group of saw blades 14 to be used. Then, through the setting of the first servo motor 11, the bidirectional screw rod 12, the installation groove 15, the through hole 16, the fixed rod 17, the moving block 18 and the moving groove 19, the position of the saw blade 14 can be adjusted while ensuring the stability of the saw blade 14, thereby improving work efficiency and cutting accuracy and reducing waste of plate materials.

[0022] Example 2: Please refer to Figure 3 , Figure 7 , Figure 8 and Fig. 9 , an embodiment provided by the present invention: a second servo motor 20 is installed on one side of the saw blade mounting housing 13, and the output end of the second servo motor 20 penetrates the outer wall of the saw blade mounting housing 13 and is installed on one side of the saw blade 14, a support rod 21 is installed on one end of the first slider 9, and the other end of the support rod 21 is installed on another group of first sliders 9, a second slide groove 22 is opened on the top of the support rod 21, a second slider 23 is movably connected inside the second slide groove 22, and the top of the second slider 23 is installed on the bottom of the saw blade mounting housing 13; Furthermore, by driving the saw blade 14 to rotate through the second servo motor 20, the arrangement of the second slide groove 22, the second slider 23 and the saw blade mounting housing 13 is conducive to further limiting the movement range of the saw blade mounting housing 13 and improving the movement stability of the saw blade mounting housing 13.

[0023] Example 3: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , an embodiment provided by the present invention: a second electric telescopic cylinder 24 is installed on both sides of the top of the front side of the workbench 1 and both sides of the top of the back side, a limiting plate 25 is installed on the output end of the second electric telescopic cylinder 24, a groove 26 is opened on one side of the limiting plate 25, a third servo motor 27 is installed on one side of the top of the limiting plate 25, the output end of the third servo motor 27 penetrates the outer wall of the limiting plate 25 and is installed with a transmission roller 28, and both ends of the outer wall of the transmission roller 28 are installed in the groove 26 through bearings, and a plurality of transmission rollers 28 are installed in the groove 26 through bearings, the outer wall of the transmission roller 28 is installed with a transmission belt 30, and the outer wall of the transmission belt 30 is installed with a push block 31; Furthermore, by installing a second electric telescopic cylinder 24 on both sides of the top of the front and back of the workbench 1, the position of the limiting plate 25 can be flexibly adjusted to adapt to the processing needs of plates of different sizes and shapes. At the same time, the limiting plate 25 can not only limit the moving direction of the plate, but also can realize the automatic pushing of the plate during the processing through the transmission belt 30 and the push block 31 thereon, thereby improving the processing efficiency.

[0024] Example 4: Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 , an embodiment provided by the present invention: a plurality of support plates 32 are installed on the top of the inner wall of the workbench 1, a third electric telescopic cylinder 33 is installed in the middle of the top of the support plate 32, a placement groove 34 is opened at the bottom of the support plate 32, a group of limiting grooves 35 are opened on the inner wall of the placement groove 34, and a guide component is installed on the inner wall of the limiting groove 35, and the guide component is used to guide the moving direction of the plate; The guide assembly includes a main guide box 36 and a slave guide box 37, and the middle of the top of the main guide box 36 is installed at the bottom of the output end of the third electric telescopic cylinder 33. Both sides of the outer walls of the main guide box 36 and the slave guide box 37 are provided with limiting grooves 38, and the inside of the limiting groove 38 is movably connected with a pressure spring 39, one end of the pressure spring 39 is movably connected with a limiting block 40, and one end of the outer wall of the limiting block 40 is movably connected with the inner wall of the limiting groove 38, and the other side of the outer wall of the limiting block 40 is movably connected to the inner wall of the limiting groove 35, and the bottom of the main guide box 36 and the slave guide box 37 are both installed with guide rollers 41; A limiting sleeve 42 is installed on the outer side of the top of the support plate 32, a limiting rod 43 is installed through the middle of the top of the limiting sleeve 42, and the bottom of the limiting rod 43 passes through the top of the support plate 32 and is respectively installed in the middle of the top of the guide box 37; A fourth electric telescopic cylinder 44 is installed in the middle of both ends of the main guide box 36, a fifth electric telescopic cylinder 45 is installed at one end of the slave guide box 37, and a connecting groove 46 is opened at the other end of the slave guide box 37; Furthermore, by obtaining the size and shape data of the plate, the fourth electric telescopic cylinder 44 at both ends of the main guide box 36 is used to connect the slave guide box 37, and the fifth electric telescopic cylinder 45 at one end of the slave guide box 37 can be connected to another group of slave guide boxes 37, thereby adjusting the connection length between the main guide box 36 and the slave guide box 37 according to the size of the plate, and the guide rollers 41 at the bottom of the main guide box 36 and the slave guide box 37 are pushed to the top of the plate by the third electric telescopic cylinder 33, thereby improving the stability of the plate during movement and improving the processing accuracy.

[0025] Example 5: Please refer to Figure 1 and Fig.10 , an embodiment provided by the present invention: a box door 47 is installed on the front of the collection box 2 through a hinge, a dust filter 48 is installed on the inner wall of the collection box 2, a dust suction fan 49 is installed on the back of the collection box 2, a dust suction pipe 50 is installed at the front end of the top of the collection box 2, a dust suction cover 51 is installed at the other end of the dust suction pipe 50, and the four corners of the bottom of the dust suction cover 51 are installed on the top of the workbench 1; Furthermore, by setting up the collection box 2, the dust suction fan 49 and the dust hood 51, the dust suction fan 49 is started to generate suction, which can absorb the debris generated when the saw blade 14 is used to cut the plate. The absorbed debris enters the collection box 2 through the dust hood 51 and the dust suction pipe 50, thereby improving the environmental conditions during cutting. The dust filter 48 can protect the dust suction fan 49 and prevent debris from entering the dust suction fan 49.

[0026] Example 6: Please refer to Fig.12 , an embodiment provided by the present invention: the working steps of the scanning automatic multi-blade saw are as follows: S1, placing the plate to be cut on the workbench 1, starting the scanning module 4 through the control console 3, the high-precision sensor starts to scan the plate, obtains the size and shape data of the plate, and sends it to the main processor module 5; S2, the main processor module 5 calculates the cutting path and cutting parameters according to the acquired data, and sends the cutting instruction to the PLC controller 6, and the PLC controller 6 controls the actuator 7 to perform the cutting operation according to the instruction; S3, the first electric telescopic cylinder 10 adjusts the height of each group of saw blades 14 to be used, and then through the arrangement of the first servo motor 11, the bidirectional screw rod 12, the mounting slot 15, the through hole 16, the fixing rod 17, the moving block 18 and the moving slot 19, the position of the saw blade 14 can be adjusted while ensuring the stability of the saw blade 14; S4, the third servo motor 27, the transmission belt 30 and the push block 31 on the limiting plate 25 are arranged to realize automatic pushing of the plate during the processing; S5. By obtaining the size and shape data of the plate, the fourth electric telescopic cylinders 44 at both ends of the main guide box 36 are used to connect the slave guide boxes 37. The fifth electric telescopic cylinder 45 at one end of the slave guide box 37 can be connected to another group of slave guide boxes 37. Then, the third electric telescopic cylinder 33 is used to push the main guide box 36 and the guide rollers 41 at the bottom of the slave guide box 37 to move to the top of the plate. S6. During the cutting process, the dust suction fan 49 is started at the same time to collect the generated wood chips through the dust suction pipe 50 and the dust suction hood 51; S4 also includes the following steps: S41, the second electric telescopic cylinder 24 is installed on both sides of the top of the front and back of the workbench 1, which can flexibly adjust the position of the limiting plate 25 to meet the processing requirements of plates of different sizes and shapes. At the same time, the limiting plate 25 can not only limit the moving direction of the plate; S6 also includes the following steps: S61 . The dust filter 48 can protect the dust suction fan 49 and prevent debris from entering the dust suction fan 49 .

[0027] Working principle: Through the high-precision sensor in the scanning module 4, the size and shape data of the plate can be accurately obtained. According to the obtained data, the main processor module 5 and the PLC controller 6 automatically generate cutting instructions, control the first electric telescopic cylinder 10 in the actuator 7, adjust the height of each group of saw blades 14 to be used, and then through the first servo motor 11, the two-way screw rod 12, the installation groove 15, the through hole 16, the fixed rod 17, the moving block 18 and the moving groove 19, the position of the saw blade 14 can be adjusted while ensuring the stability of the saw blade 14, thereby improving work efficiency and cutting accuracy and reducing waste of plates. The saw blade 14 is driven to rotate by the second servo motor 20. The second slide groove 22, the second slider 23 and the saw blade mounting shell 13 are arranged to further limit the moving range of the saw blade mounting shell 13 and improve the stability of the movement of the saw blade mounting shell 13. By installing the second electric telescopic cylinder 24 on both sides of the top of the front and back of the workbench 1, the position of the limiting plate 25 can be flexibly adjusted to adapt to the processing needs of plates of different sizes and shapes. At the same time, the limiting plate 25 can not only The main guide box 36 is a kind of electric telescopic cylinder 33, which is used to push the main guide box 36 and the slave guide box 37 together. The main guide box 36 and the slave guide box 37 are connected to each other through the fourth electric telescopic cylinder 44 at both ends of the main guide box 36, and the fifth electric telescopic cylinder 45 at one end of the slave guide box 37 can be connected to another group of slave guide boxes 37, thereby adjusting the length of the connection between the main guide box 36 and the slave guide box 37 according to the size of the plate. The main guide box 36 and the slave guide box 37 are pushed by the third electric telescopic cylinder 33. The guide roller 41 at the bottom of the guide box 37 moves to the top of the plate, thereby improving the stability of the plate when moving and improving the processing accuracy. Through the setting of the collection box 2, the dust suction fan 49 and the dust cover 51, the dust suction fan 49 is started to generate suction, which can absorb the debris generated when the saw blade 14 is used to cut the plate. The absorbed debris enters the collection box 2 through the dust cover 51 and the dust suction pipe 50, thereby improving the environmental conditions during cutting. The dust filter 48 can protect the dust suction fan 49 and prevent debris from entering the dust suction fan 49.

[0028] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A fully automatic multi-blade saw with scanning function, comprising a workbench (1), a collection box (2) and a control console (3), characterized in that: A collection box (2) is installed in the middle of the top of the workbench (1), and a control console (3) is installed on one side of the collection box (2); A scanning module (4) is installed on the top of one side of the console (3). The scanning module (4) is used to scan the plate through a high-precision sensor to obtain size and shape data of the plate. The scanning module (4) sends the collected data to the main processor module (5). The main processor module (5) sends a cutting instruction to the PLC controller (6) according to the obtained data. The PLC controller (6) controls the actuator (7) to complete the corresponding cutting operation according to the obtained instruction. The actuator (7) comprises a plurality of groups of first slide grooves (8), and the first slide grooves (8) are respectively opened on the front and back sides of the outer wall of the workbench (1), the inner walls of the first slide grooves (8) are all installed with first sliders (9), the bottoms of the first sliders (9) are all installed with first electric telescopic cylinders (10), and the outer walls of the first electric telescopic cylinders (10) are embedded and installed on the inner wall of the workbench (1), a first servo motor (11) is installed on one side of the first slider (9), a bidirectional screw rod (12) is installed on the output end of the first servo motor (11), and the other end of the bidirectional screw rod (12) is installed on one side of the first slider (9) on the other side, and the bidirectional screw rod (11) is installed on the output end of the first servo motor (11). 2) are installed with a group of saw blade mounting shells (13) on the outer wall, a saw blade (14) is installed inside the saw blade mounting shells (13), the outer wall of the saw blade mounting shells (13) is movably connected to the inner wall of the mounting groove (15), and the mounting groove (15) is opened on the other side of the top of the workbench (1), through holes (16) are opened on both sides of the saw blade mounting shells (13), the inner wall of the through hole (16) is movably connected to a fixing rod (17), and moving blocks (18) are respectively installed at both ends of the fixing rod (17), and the outer walls of the moving blocks (18) are installed on the inner wall of the moving groove (19), and the moving groove (19) is opened on the inner wall of the mounting groove (15).

2. The fully automatic multi-blade saw with scanning according to claim 1, characterized in that: A second servo motor (20) is installed on one side of the saw blade mounting housing (13), and an output end of the second servo motor (20) passes through the outer wall of the saw blade mounting housing (13) and is installed on one side of the saw blade (14); a support rod (21) is installed on one end of the first slider (9), and the other end of the support rod (21) is installed on another group of the first sliders (9); a second slide groove (22) is opened on the top of the support rod (21), and a second slider (23) is movably connected inside the second slide groove (22), and the top of the second slider (23) is installed on the bottom of the saw blade mounting housing (13).

3. The fully automatic multi-blade saw with scanning according to claim 1, characterized in that: A second electric telescopic cylinder (24) is installed on both sides of the top of the front side and both sides of the top of the back side of the workbench (1); a limiting plate (25) is installed on the output end of the second electric telescopic cylinder (24); a groove (26) is provided on one side of the limiting plate (25); a third servo motor (27) is installed on one side of the top of the limiting plate (25); the output end of the third servo motor (27) passes through the outer wall of the limiting plate (25) and is installed with a transmission roller (28); both ends of the outer wall of the transmission roller (28) are installed in the groove (26) via bearings; a plurality of transmission rollers (28) are installed in the interior of the groove (26) via bearings; a transmission belt (30) is installed on the outer wall of the transmission roller (28); and a push block (31) is installed on the outer wall of the transmission belt (30).

4. The fully automatic multi-blade saw with scanning according to claim 1, characterized in that: A plurality of support plates (32) are installed on the top of the inner wall of the workbench (1), a third electric telescopic cylinder (33) is installed in the middle of the top of each support plate (32), a placement groove (34) is provided at the bottom of the support plate (32), a group of limit grooves (35) are provided on the inner wall of the placement groove (34), and a guide assembly is installed on the inner wall of the limit groove (35), and the guide assembly is used to guide the moving direction of the plate.

5. The fully automatic multi-blade saw with scanning according to claim 4, characterized in that: The guide assembly comprises a main guide box (36) and a slave guide box (37), wherein the middle of the top of the main guide box (36) is mounted on the bottom of the output end of the third electric telescopic cylinder (33), and both sides of the outer walls of the main guide box (36) and the slave guide box (37) are provided with limiting grooves (38), the interior of the limiting groove (38) is movably connected with a pressure spring (39), one end of the pressure spring (39) is movably connected with a limiting block (40), and one end of the outer wall of the limiting block (40) is movably connected with the inner wall of the limiting groove (38), and the other side of the outer wall of the limiting block (40) is movably connected to the inner wall of the limiting groove (35), and the bottom of the main guide box (36) and the slave guide box (37) are both provided with guide rollers (41).

6. The fully automatic multi-blade saw with scanning according to claim 4, characterized in that: A limiting sleeve (42) is installed on the outer side of the top of the support plate (32), a limiting rod (43) is installed through the middle of the top of the limiting sleeve (42), and the bottoms of the limiting rods (43) are installed through the top of the support plate (32) and are respectively installed in the middle of the top of the guide box (37).

7. The fully automatic multi-blade saw with scanning according to claim 5, characterized in that: A fourth electric telescopic cylinder (44) is installed in the middle of both ends of the main guide box (36), a fifth electric telescopic cylinder (45) is installed at one end of the slave guide box (37), and a connecting groove (46) is provided at the other end of the slave guide box (37).

8. The fully automatic multi-blade saw with scanning according to claim 1, characterized in that: The front of the collection box (2) is provided with a box door (47) via a hinge, the inner wall of the collection box (2) is provided with a dust filter (48), the back of the collection box (2) is provided with a dust suction fan (49), the front end of the top of the collection box (2) is provided with a dust suction pipe (50), the other end of the dust suction pipe (50) is provided with a dust suction hood (51), and the four corners of the bottom of the dust suction hood (51) are provided on the top of the workbench (1).

9. The method for using a scanning automatic multi-blade saw according to any one of claims 1 to 8, characterized in that: The working steps of this automatic multi-blade saw with scanning are as follows: S1, placing the plate to be cut on the workbench (1), starting the scanning module (4) through the control console (3), and the high-precision sensor starts scanning the plate, obtains the size and shape data of the plate, and sends it to the main processor module (5); S2, the main processor module (5) calculates the cutting path and cutting parameters according to the acquired data, and sends the cutting instruction to the PLC controller (6), and the PLC controller (6) controls the actuator (7) to perform the cutting operation according to the instruction; S3, the first electric telescopic cylinder (10) adjusts the height of each group of saw blades (14) to be used, and then the position of the saw blade (14) can be adjusted while ensuring the stability of the saw blade (14) through the arrangement of the first servo motor (11), the bidirectional screw rod (12), the mounting slot (15), the through hole (16), the fixing rod (17), the moving block (18) and the moving slot (19); S4, realizing automatic pushing of the plate during the processing by means of the third servo motor (27), the transmission belt (30) and the push block (31) on the limiting plate (25); S5, by obtaining the size and shape data of the plate, using the fourth electric telescopic cylinders (44) at both ends of the main guide box (36) to connect the slave guide boxes (37), the fifth electric telescopic cylinder (45) at one end of the slave guide box (37) can be connected to another group of slave guide boxes (37), and then the third electric telescopic cylinder (33) is used to push the guide rollers (41) at the bottom of the main guide box (36) and the slave guide box (37) to move to the top of the plate; S6. During the cutting process, the dust suction fan (49) is started at the same time to collect the generated wood chips through the dust suction pipe (50) and the dust suction hood (51).

10. The method for using the scanning automatic multi-blade saw according to claim 9, characterized in that: The step S4 also includes the following steps: S41, second electric telescopic cylinders (24) are installed on both sides of the top of the front and back of the workbench (1), which can flexibly adjust the position of the limiting plate (25) to meet the processing requirements of plates of different sizes and shapes. At the same time, the limiting plate (25) can not only play a role in limiting the moving direction of the plate; The step S6 also includes the following steps: S61. The dust filter (48) can protect the dust suction fan (49) and prevent debris from entering the dust suction fan (49).

Citation Information

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