Method for installing pushing support in limited space
The method uses a supporting mechanism with hydraulic cylinders and mechanical arms to safely and precisely install bridge bearings in limited spaces, addressing safety concerns and enhancing installation stability.
Patent Information
- Application Number
- CN202411067563.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2024-12-13
AI Technical Summary
The installation of bridge bearings in limited spaces poses safety risks due to the need for manual handling at high altitudes, compromising the safety of staff.
A method involving a supporting mechanism, tension mechanisms, transmission mechanisms, and fine-tuning mechanisms are employed to facilitate the installation of a jacking bearing, utilizing hydraulic cylinders, motors, and mechanical arms to securely transport and position the bearing without manual intervention.
Ensures safe and stable transportation and installation of bridge bearings by eliminating the need for manual handling, reducing the risk of accidents and ensuring precise positioning.
Smart Images

Figure CN119121787A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bridge bearings, and in particular to a method for installing a jacking bearing in a limited space. Background Art
[0002] At present, bridge bearings are arranged between the superstructure and the piers of the bridge. Their purpose is to transmit the supporting reaction force of the superstructure, including the vertical and horizontal forces caused by dead loads and live loads; at the same time, to ensure that the structure can deform freely under the influence of live loads, temperature changes, concrete shrinkage and creep, so that the actual stress conditions of the upper and lower structures conform to the static diagram of the structure.
[0003] In the prior art, when the support needs to be transported to the bottom of the steel beam and the fixed pier so that the steel beam and the fixed pier can be fixed, four pulleys are usually installed on both sides of the steel beam, and chains are installed inside the pulleys, so that one end of the four chains is fixed to the four corners of the support, and the other ends of the four chains need to be pulled by staff, and the support also needs to be supported by staff. Since the installation of the support is carried out at high altitude and the support is transported by staff, the safety of the staff cannot be well guaranteed, which makes the risk too high. Summary of the invention
[0004] Based on the existing technical problems of bridge bearings, the present invention proposes a method for installing a jacking bearing in a limited space.
[0005] The present invention proposes a method for installing a jacking bearing in a limited space, comprising the following steps: first, a supporting mechanism is installed on the top of a fixed pier, and tension mechanisms are installed on both sides of the supporting mechanism on the top of the fixed pier, and the tension mechanisms are positioned directly below a connecting beam, a transmission mechanism is installed between the supporting mechanism and one of the tension mechanisms, and fine-tuning mechanisms are installed on the other two sides of the supporting mechanism on the top of the fixed pier.
[0006] Step two, grind the bottom of the steel beam, and then use the tension mechanism to pull the support adjustment plate to the transmission mechanism, so that the transmission mechanism transfers the support adjustment plate to the vicinity of the support mechanism, and when transporting the support adjustment plate, the mechanical arm on the fine-tuning mechanism supports the support adjustment plate, and the support adjustment plate moves more smoothly. When the support adjustment plate arrives near the support mechanism, the tension mechanism pulls the support adjustment plate to the third hydraulic cylinder on the support mechanism, and then uses the third hydraulic cylinder to drive the support adjustment plate to be fixed to the bottom of the steel beam.
[0007] Step 3: Fix the third threaded shaft on the tension mechanism inside the second through holes at the four corners of the top of the support, then each second connecting hook on the tension mechanism hooks the top connecting block of the third threaded shaft, and then start the four second motors on the tension mechanism, so that the support can be pulled up, and through the mutual cooperation of the four second motors, the support can be moved directly under the steel beam. Before the four second motors drive the support to move, the mechanical arms on the four fine-tuning mechanisms move to the four corners of the support, so that the four mechanical arms hold the support, so that the support is not easy to shake when moving;
[0008] Step 4: When the four second motors on the pulling mechanism drive the support to move toward the bottom of the steel beam, when the support reaches the top of the conveying plate on the transmission mechanism, the four second motors drive the support to be placed on the top of the conveying plate, so that the conveying plate can transport the support to the position closest to the bottom of the steel beam, and the support can be transported more quickly and safely through the transportation of the conveying plate;
[0009] Step 5: When the support is transported to the nearest position of the steel beam through the conveyor plate, the four second motors, the mechanical arms and the infrared detectors are started to cooperate with each other, so that the support reaches the top of the four second rubber pads on the third hydraulic cylinder directly below the steel beam, and then the four third threaded shafts are removed, and the third hydraulic cylinder is fixed to the bottom of the four second rubber pads, so that the third hydraulic cylinder drives the support to move upward, so that the second through hole on the top of the support enters into the first bolt at the bottom of the support adjustment plate, and then the support is fixed to the bottom of the support adjustment plate through the bolt cap;
[0010] Step six: Then a positioning column is fixed inside the second through hole at the bottom of the support, and then the supporting force is formed alternately through the connecting beam and the temporary piers on the supporting mechanism, so that the third hydraulic cylinder and the temporary pier are disassembled in turn, so that the positioning column is embedded in the third through hole, and then the third through hole is grouted, so that the steel beam is fixed on the top of the fixed pier without shaking or moving.
[0011] Preferably, a positioning pier is fixed on the top of the fixed pier, and third through holes are opened at the four corners of the positioning pier; four first through holes are opened at the bottom of the steel beam, and connecting beams are fixed on both sides of the steel beam, and multiple through grooves are opened on both sides of the connecting beam.
[0012] Through the above technical solution, the setting of the third through hole and the first through hole can make it possible to fix the pier, the steel beam and the support to each other after the support is fixed, so as to prevent them from shifting and shaking.
[0013] Preferably, four first through holes are opened at the bottom of the steel beam, a support adjustment plate is fixed to the bottom of the steel beam through the first through holes, and the four corners of the bottom of the support adjustment plate are fixedly connected to the support through first bolts, and the four corners of the bottom of the support are fixedly connected to the positioning pier through positioning columns.
[0014] Through the above technical solution, the support can be fixed between the steel beam and the positioning pier through the mutual cooperation of the first bolt and the positioning column, thereby facilitating the fixation of the steel beam and preventing the steel beam from moving.
[0015] Preferably, second through holes are formed at four corners of the top and bottom of the support.
[0016] Through the above technical solution, the second through hole can facilitate the support to be fixed between the fixed pier and the steel beam.
[0017] Preferably, the transmission mechanism includes a first mounting plate fixed on the top of the fixed pier, first hydraulic cylinders are fixed at the four corners of the top of the first mounting plate, mounting blocks are fixed on the tops of two of the first hydraulic cylinders, and there are two mounting blocks, multiple rotating shafts are fixed on bearings between the two mounting blocks, and conveying plates are movably connected to the outer walls of the multiple rotating shafts, and multiple rotating gears are fixed on the outer wall of each of the rotating shafts, and a rack matched with the rotating gears is installed on the inner wall of the conveying plate, a first motor is fixed on the outer wall of the mounting block, and the transmission shaft of the first motor is coaxially fixed to the rotating shafts at one end of the two mounting blocks through a coupling.
[0018] Through the above technical solution, the support can be placed on the conveying plate. The cooperation of the first motor, the rotating shaft and the rotating gear enables the conveying plate to convey the support, thereby transmitting the support to the nearest position where it needs to be installed, thereby facilitating the installation of the support and making it safer when transporting the support.
[0019] Preferably, the fine-tuning mechanism includes a track fixed on the top of the fixed pier, a track groove is opened inside the track, and the track groove runs through the top of the track, limit grooves are clamped at both ends of the track, and limit plates are movably fixed inside the limit grooves, two turntables are slidably fixed inside each of the track grooves, and a mechanical arm is installed on the top of the turntable.
[0020] Through the above technical solution, when the pulling mechanism pulls the support to move, the mechanical arm can support the support, thereby preventing the support from shaking, making the support smoother and safer when being pulled.
[0021] Preferably, rollers are rotatably fixed at the four corners of the bottom of the turntable, a first support plate is fixed to the top outer wall of the track at the top of the turntable, a second hydraulic cylinder is fixed to the top of the first support plate, a second support plate is fixed to the output end of the second hydraulic cylinder, a mechanical arm is installed on the top of the second hydraulic cylinder, and an infrared detector is movably fixed to the inner side of the mechanical arm on the top of the second support plate.
[0022] Through the above technical solution, the setting of the roller enables the robot arm to move inside the track groove, so that the robot arm can always hold the moving support, and the infrared detector can easily detect the position of the support, thereby facilitating the positioning of the support.
[0023] Preferably, the pulling mechanism includes a mounting frame fixed on the top of the fixed pier, and two mounting grooves are opened on the top of the mounting frame. A chain roller is rotatably fixed inside each of the mounting grooves, and a second motor is fixed on both sides of the mounting frame, and the drive shaft of the second motor is coaxially fixed with the chain roller through a coupling.
[0024] Through the above technical solution, each second motor can drive each chain roller to rotate.
[0025] Preferably, the pulling mechanism also includes a fixing block, and the fixing block is detachably fixed to the through grooves on both sides of the connecting beam, a card slot is opened on one side of the fixing block, and a second bolt is threadedly fixed on the top of the fixing block, and the second bolt thread passes through the card slot, a first connecting hole is opened at the lower portion of the fixing block, and a first connecting hook is detachably fixed inside the first connecting hole, and a chain adapter plate is fixed at the bottom of the first connecting hook, each of the chain adapter plates is provided with a first movable groove and a second movable groove at the bottom, and a chain 2 is movably fixed in each of the second movable grooves, and the other end of the chain 2 is fixedly connected to the outer wall of the chain roller, a chain 1 is movably fixed in the first movable groove, and a connecting pulley is movably connected to the bottom of the chain 1, a second connecting hook is rotatably fixed at the bottom of the connecting pulley, the second connecting hook is detachably fixed to the connecting block, and a second connecting hole is opened in the middle of the connecting block, and a third threaded shaft is fixed at the bottom of the connecting block.
[0026] Through the above technical solution, the four second connecting hooks can easily hook the four corners of the support, and cooperate with each other through the connecting pulley and the chain adapter plate, so that the support can be driven to move up and down and left and right through the rotation of the chain roller, thereby facilitating the positioning and installation of the support.
[0027] Preferably, a supporting mechanism is also installed between the fixed pier and the steel beam, and the supporting mechanism includes temporary piers fixed at the four corners of the positioning pier, a first rubber pad is fixed on the top of the temporary pier, a third hydraulic cylinder is equidistantly fixed on the top of the positioning pier, and a second rubber pad is fixed on the top of the third hydraulic cylinder, and a third through hole is opened at the four corners of the top of the positioning pier, and the third through hole is the same size as the second through hole and the first through hole.
[0028] Through the above technical solution, the third hydraulic cylinder can easily drive the support to move upward, thereby facilitating the support to be fixed to the bottom of the steel beam.
[0029] The beneficial effects of the present invention are as follows: by setting up the transmission mechanism, the fine-tuning mechanism, the tension mechanism and the supporting mechanism to cooperate with each other, the second through holes at the four corners of the top of the support are fixed by the third threaded shaft, and then the second connecting hook installed on the tension mechanism hooks the connecting block on the third threaded shaft, so that the support can be pulled up and moved, so that the support moves toward the bottom of the steel beam, and the mechanical arm and the infrared detector on the fine-tuning mechanism cooperate with each other to support the support, so that the support is not easy to shake during the movement, thereby making the transportation more stable, and the infrared detector can observe the position of the support, which is convenient for the mechanical arm and the tension mechanism to cooperate with each other to position the support, and in the transportation process of the support, the transportation is carried out by the cooperation of the transmission mechanism, the fine-tuning mechanism, the tension mechanism and the supporting mechanism, and there is no need for manual transportation of the support, so that the overall transportation is safer and can avoid injuries to staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 A schematic side view of the installation method of a push support in a limited space proposed by the present invention;
[0031] Figure 2 A bottom view schematic diagram of an installation method of a push support in a limited space proposed by the present invention;
[0032] Figure 3 A schematic diagram of the installation completion of a method for installing a jacking support in a limited space proposed by the present invention;
[0033] Figure 4 A schematic diagram of a transmission mechanism of a method for installing a jacking support in a limited space proposed by the present invention;
[0034] Figure 5 A schematic diagram of a fine-tuning mechanism of a method for installing a push support in a limited space proposed by the present invention;
[0035] Figure 6 for Figure 1 Enlarged view of point A in the middle;
[0036] Figure 7 for Figure 1 Enlarged view of point B in the middle;
[0037] Figure 8 A schematic diagram of a support mechanism for an installation method of a jacking support in a limited space proposed by the present invention.
[0038] In the figure: 1, fixed pier; 2, steel beam; 3, connecting beam; 4, support; 6, transmission mechanism; 7, fine adjustment mechanism; 8, tension mechanism; 9, support mechanism; 201, first through hole; 301, through slot; 401, second through hole; 402, support adjustment plate; 403, first bolt; 404, positioning column; 601, first mounting plate; 602, first hydraulic cylinder; 603, mounting block; 604, first motor; 605, conveying plate; 606, rotating shaft; 607, rotating gear; 608, rack; 701, track; 702, track slot; 703, limit slot; 704, limit plate; 705, turntable; 706, roller; 707, first support plate; 708, second hydraulic cylinder; 709, second support plate; 710, mechanical arm; 711, infrared detector; 801, mounting frame; 802, mounting slot; 803, chain roller; 804, second motor; 805, fixing block; 806, chain adapter plate; 807, first connecting hook; 808, first connecting hole; 809, slot; 810, second bolt; 811, first movable slot; 812, second movable slot; 813, third threaded shaft; 814, connecting block; 815, connecting pulley; 816, second connecting hook; 817, second connecting hole; 901, temporary pier; 902, first rubber pad; 903, third hydraulic cylinder; 904, second rubber pad; 905, positioning pier; 906, third through hole. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0040] Reference Figure 1-Figure 8 , a method for installing a jacking support in a limited space, the installation method comprising the following steps:
[0041] Step one: a support mechanism 9 is installed on the top of the fixed pier 1, and tension mechanisms 8 are installed on both sides of the support mechanism 9 on the top of the fixed pier 1, and the tension mechanisms 8 are located directly below the connecting beam 3, a transmission mechanism 6 is installed between the support mechanism 9 and one of the tension mechanisms 8, and fine-tuning mechanisms 7 are installed on the other two sides of the support mechanism 9 on the top of the fixed pier 1.
[0042] Step two, grind the bottom of the steel beam 2, and then pull the support adjustment plate 402 to the transmission mechanism 6 through the tension mechanism 8, so that the transmission mechanism 6 transmits the support adjustment plate 402 to the vicinity of the support mechanism 9, and when transporting the support adjustment plate 402, the mechanical arm 710 on the fine-tuning mechanism 7 supports the support adjustment plate 402, and the support adjustment plate 402 moves more smoothly. When the support adjustment plate 402 arrives near the support mechanism 9, the tension mechanism 8 pulls the support adjustment plate 402 to the third hydraulic cylinder 903 on the support mechanism 9, and then drives the support adjustment plate 402 to be fixed to the bottom of the steel beam 2 through the third hydraulic cylinder 903.
[0043] Step 3: Fix the third threaded shaft 813 on the tension mechanism 8 inside the second through hole 401 at the four corners of the top of the support 4, and then each second connecting hook 816 on the tension mechanism 8 hooks the top connecting block 814 of the third threaded shaft 813, and then start the four second motors 804 on the tension mechanism 8, so that the support 4 can be pulled up, and through the mutual cooperation of the four second motors 804, the support 4 can be moved toward the bottom of the steel beam 2. Before the four second motors 804 drive the support 4 to move, the mechanical arms 710 on the four fine-tuning mechanisms 7 move to the four corners of the support 4, so that the four mechanical arms 710 hold the support 4, so that the support 4 is not easy to shake when moving;
[0044] Step 4: When the four second motors 804 on the tension mechanism 8 drive the support 4 to move toward the bottom of the steel beam 2, when the support 4 reaches the top of the conveying plate 605 on the transmission mechanism 6, the four second motors 804 drive the support 4 to be placed on the top of the conveying plate 605, so that the conveying plate 605 can transport the support 4 to the position closest to the bottom of the steel beam 2. The transport of the conveying plate 605 makes the transport of the support 4 faster and safer.
[0045] Step 5: When the support 4 is transported to the nearest position of the steel beam 2 by the conveying plate 605, the four second motors 804, the mechanical arm 710 and the infrared detector 711 are started to cooperate with each other, so that the support 4 reaches the top of the four second rubber pads 904 on the third hydraulic cylinder 903 directly below the steel beam 2, and then the four third threaded shafts 813 are removed, and the third hydraulic cylinder 903 is fixed to the bottom of the four second rubber pads 904, so that the third hydraulic cylinder 903 drives the support 4 to move upward, so that the second through hole 401 on the top of the support 4 enters into the first bolt 403 at the bottom of the support adjustment plate 402, and then the support 4 is fixed to the bottom of the support adjustment plate 402 through the bolt cap;
[0046] Step six: Then a positioning column 404 is fixed inside the second through hole 401 at the bottom of the support 4, and then the supporting force is alternately formed by connecting the beam 3 and the temporary piers 901 on the supporting mechanism 9, so that the third hydraulic cylinder 903 and the temporary pier 901 are disassembled in turn, so that the positioning column 404 is embedded in the third through hole 906, and then the third through hole 906 is grouted, so that the steel beam 2 is fixed on the top of the fixed pier 1 without shaking or moving.
[0047] In this embodiment, a positioning pier 905 is fixed on the top of the fixed pier 1, and the four corners of the positioning pier 905 are provided with third through holes 906; four first through holes 201 are provided at the bottom of the steel beam 2, and connecting beams 3 are fixed on both sides of the steel beam 2, and multiple through grooves 301 are provided on both sides of the connecting beam 3; a support adjustment plate 402 is fixed to the bottom of the steel beam 2 through the first through holes 201, and the four bottom corners of the support adjustment plate 402 are fixedly connected to the support 4 through the first bolts 403, and the four bottom corners of the support 4 are fixedly connected to the positioning pier 905 through the positioning columns 404; second through holes 401 are provided at the top and bottom corners of the support 4; the support 4 can be conveniently fixed between the steel beam 2 and the fixed pier 1, and the mutual cooperation of the first bolts 403, the positioning columns 404, the third through holes 906, the first through holes 201 and the second through holes 401 can facilitate the fixing of the steel beam 2 and prevent the steel beam 2 from moving.
[0048] In this embodiment, the pulling mechanism 8 includes a mounting frame 801 fixed on the top of the fixed pier 1, and two mounting grooves 802 are provided on the top of the mounting frame 801, and a chain roller 803 is rotatably fixed inside each of the mounting grooves 802, and a second motor 804 is fixed on both sides of the mounting frame 801, and the transmission shaft of each second motor 804 is coaxially fixed with the chain roller 803 adjacent to each second motor 804 through a coupling; the pulling mechanism 8 also includes a fixed block 805, and the fixed block 805 is detachably fixed to the through groove 301 on both sides of the connecting beam 3, a clamping groove 809 is provided on one side of the fixed block 805, and a second bolt 810 is threadedly fixed on the top of the fixed block 805, and the second bolt 810 is threadedly penetrated into the clamping groove 809, so as to facilitate the fixing of the fixed block 805 in the through groove 301, and a first connecting hole 808 is provided at the lower part of the fixed block 805, and a first connecting hook 807 is detachably fixed inside the first connecting hole 808. , and a chain adapter plate 806 is fixed at the bottom of the first connecting hook 807, and a first movable groove 811 and a second movable groove 812 are opened at the bottom of each of the chain adapter plates 806, and a chain 2 is movably fixed inside each of the second movable grooves 812, and the other end of the chain 2 is fixedly connected to the outer wall of the chain roller 803, a chain 1 is movably fixed inside the first movable groove 811, and a connecting pulley 815 is movably connected to the bottom of the chain 1, and a second connecting hook 816 is rotatably fixed at the bottom of the connecting pulley 815, the second connecting hook 816 is detachably fixed to the connecting block 814, and a second connecting hole 817 is opened in the middle of the connecting block 814, and a third threaded shaft 813 is fixed at the bottom of the connecting block 814, so that the four third threaded shafts 813 fix the support 4, and then the connecting block 814 is fixed by the four second connecting hooks 816, so that the four second motors 804 cooperate with each other, so as to facilitate the support 4 to be pulled up and moved.
[0049] In this embodiment, the transmission mechanism 6 includes a first mounting plate 601 fixed on the top of the fixed pier 1, and the first hydraulic cylinders 602 are fixed at the four corners of the top of the first mounting plate 601, and the mounting blocks 603 are fixed on the tops of the two first hydraulic cylinders 602, and the mounting blocks 603 are provided in two, and a plurality of rotating shafts 606 are fixed on the bearings between the two mounting blocks 603, and the outer walls of the plurality of rotating shafts 606 are movably connected with the conveying plates 605, and a plurality of rotating gears 607 are fixed on the outer walls of each of the rotating shafts 606, and the inner wall of the conveying plate 605 is provided with a plurality of rotating gears 607. A rack 608 is provided which is matched with the rotating gear 607. A first motor 604 is fixed on the outer wall of the mounting block 603, and the transmission shaft of the first motor 604 is coaxially fixed with the rotating shaft 606 at one end of the two mounting blocks 603 through a coupling; thereby, when the pulling mechanism 8 pulls up and moves the support 4, the support 4 is pulled onto the conveying plate 605, and the conveying plate 605 transmits the support to the position closest to the steel beam 2, and the transportation of the support 4 by the conveying plate 605 is faster and more stable, making the transportation of the support 4 safer.
[0050] In this embodiment, a supporting mechanism 9 is also installed between the fixed pier 1 and the steel beam 2, and the supporting mechanism 9 includes a temporary pier 901 fixed at the four corners of the positioning pier 905 and a third hydraulic cylinder 903 fixed at the top of the positioning pier 905, a first rubber pad 902 is fixed on the top of the temporary pier 901, and a second rubber pad 904 is fixed on the top of the third hydraulic cylinder 903, and a third through hole 906 is opened at the four corners of the top of the positioning pier 905, and the third through hole 906 is the same size as the second through hole 401 and the first through hole 201; when the conveying plate 605 transports the support 4 to the end of the conveying plate 605 close to the bottom of the steel beam 2, the pulling mechanism 8 is started to transport the support 4 to the top of the third hydraulic cylinder 903, and then the third hydraulic cylinder 903 is started to transport the support upward to the bottom of the steel beam 2, thereby facilitating the installation of the support 4.
[0051] In this embodiment, the fine-tuning mechanism 7 includes a track 701 fixed on the top of the fixed pier 1, a track groove 702 is opened inside the track 701, and the track groove 702 runs through the top of the track 701, and limiting grooves 703 are clamped at both ends of the track 701, and limiting plates 704 are movably fixed inside the limiting grooves 703, two turntables 705 are slidably fixed inside each of the track grooves 702, and a mechanical arm 710 is installed on the top of the turntable 705; rollers 706 are rotatably fixed at the four corners of the bottom of the turntable 705, and a first support plate is fixed on the top outer wall of the track 701 at the top of the turntable 705 707, a second hydraulic cylinder 708 is fixed on the top of the first support plate 707, a second support plate 709 is fixed on the output end of the second hydraulic cylinder 708, a mechanical arm 710 is installed on the top of the second hydraulic cylinder 708, and an infrared detector 711 is movably fixed on the inner side of the mechanical arm 710 on the top of the second support plate 709; when the pulling mechanism 8 is pulling up and transporting the support 4, the four mechanical arms 710 hold the four corners of the support 4, so that the pulling mechanism 8 is more stable when transporting the support 4, and the infrared detector 711 can observe the position of the support 4, so that the support 4 can be accurately installed at the bottom of the steel beam 2.
[0052] Working principle: when in use, the third threaded shaft 813 is passed through the second through holes 401 at the four corners of the upper part of the support 4, and then the second connecting hook 816 is used to hook and fix the connecting block 814 at the top of the third threaded shaft 813, and then the mechanical arm 710 holds the support 4 and starts the second motor 804, so that the support 4 is pulled up smoothly, and then the mechanical arm 710 and the four second motors 804 cooperate with each other to make the support 4 move toward the bottom of the steel beam 2. When the support 4 moves to the top of the transmission mechanism 6, the four second motors 804 cooperate with each other to place the support 4 on the top of the conveying plate 605, and then the conveying plate 605 is aligned with the support 4 is transported, and then when the support 4 is transported to the other end of the conveying plate 605, the mechanical arm 710 and the four second motors 804 cooperate with each other to move the support 4 to the top of the third hydraulic cylinder 903, and then the position of the support 4 can be observed through the infrared detector 711, and the infrared detector 711, the mechanical arm 710 and the pulling mechanism 8 cooperate with each other to adjust the support 4 to the accurate position below the steel beam 2 to be installed, and then the third hydraulic cylinder 903 drives the support 4 to move upward, so that the support 4 is fixed at the bottom of the steel beam 2; thereby, there is no need for staff to transport the support 4, making the transportation of the support 4 safer.
[0053] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A method for installing a jacking support in a limited space. Features: The installation method comprises the following steps: Step 1: A support mechanism (9) is installed on the top of the fixed buttress (1), and tension mechanisms (8) are installed on both sides of the support mechanism (9) on the top of the fixed buttress 1, and the tension mechanism (8) is located directly below the connecting beam (3), a transmission mechanism (6) is installed between the support mechanism (9) and one of the tension mechanisms (8), and fine-tuning mechanisms (7) are installed on the other two sides of the support mechanism (9) on the top of the fixed buttress (1); Step 2, grinding the bottom of the steel beam (2), and then pulling the support adjustment plate (402) to the transmission mechanism (6) through the tension mechanism (8), so that the transmission mechanism (6) transmits the support adjustment plate (402) to the vicinity of the support mechanism (9), and when transporting the support adjustment plate (402), the mechanical arm (710) on the fine-tuning mechanism (7) supports the support adjustment plate (402), so that the support adjustment plate (402) moves more smoothly. When the support adjustment plate (402) reaches the vicinity of the support mechanism (9), the tension mechanism (8) pulls the support adjustment plate (402) to the third hydraulic cylinder (903) on the support mechanism (9), and then drives the support adjustment plate (402) to be fixed to the bottom of the steel beam (2) through the third hydraulic cylinder (903); Step 3: Fix the third threaded shaft (813) on the pulling mechanism (8) inside the second through hole (401) at the four corners of the top of the support (4), and then each second connecting hook (816) on the pulling mechanism (8) hooks the top connecting block (814) of the third threaded shaft (813), and then start the four second motors (804) on the pulling mechanism (8), so that the support (4) can be pulled up, and through the mutual cooperation of the four second motors (804), the support (4) can be moved toward the bottom of the steel beam (2). Before the four second motors (804) drive the support (4) to move, the mechanical arms (710) on the four fine-tuning mechanisms (7) move to the four corners of the support (4), so that the four mechanical arms (710) hold the support (4), so that the support (4) is not easy to shake when moving; Step 4: When the four second motors (804) on the pulling mechanism (8) drive the support (4) to move toward the bottom of the steel beam (2), when the support (4) reaches the top of the conveying plate (605) on the transmission mechanism (6), the four second motors (804) drive the support (4) to be placed on the top of the conveying plate (605), so that the conveying plate (605) can transport the support (4) to the position closest to the bottom of the steel beam (2), and the support (4) can be transported more quickly and safely through the transportation of the conveying plate (605); Step 5: When the support (4) is transported to the nearest position of the steel beam (2) by the conveying plate (605), the four second motors (804), the mechanical arm (710) and the infrared detector (711) are started to cooperate with each other, so that the support (4) reaches the top of the four second rubber pads (904) on the third hydraulic cylinder (903) directly below the steel beam (2), and then the four third threaded shafts (813) are removed, and the third hydraulic cylinder (903) is fixed to the bottom of the four second rubber pads (904), so that the third hydraulic cylinder (903) drives the support (4) to move upward, so that the second through hole (401) at the top of the support (4) enters into the first bolt (403) at the bottom of the support adjustment plate (402), and then the support (4) is fixed to the bottom of the support adjustment plate (402) through the bolt nut; Step 6: Then, a positioning column (404) is fixed inside the second through hole (401) at the bottom of the support (4), and then the supporting force is alternately formed by connecting the beam (3) and the temporary pier (901) on the supporting mechanism (9), so that the third hydraulic cylinder (903) and the temporary pier (901) are disassembled in turn, so that the positioning column (404) is embedded in the third through hole (906), and then the third through hole (906) is grouted, so that the steel beam (2) is fixed on the top of the fixed pier (1) without shaking or moving.
2. According to the method for installing a jacking support in a limited space as described in claim 1, Features: A positioning pier (905) is fixed on the top of the fixed pier (1), and third through holes (906) are opened at four corners of the positioning pier (905); four first through holes (201) are opened at the bottom of the steel beam (2), and connecting beams (3) are fixed on both sides of the steel beam (2), and multiple through grooves (301) are opened on both sides of the connecting beam (3).
3. A method for installing a push support in a limited space according to claim 2, Features: A support adjustment plate (402) is fixed to the bottom of the steel beam (2) through the first through hole (201), and the four corners of the bottom of the support adjustment plate (402) are fixedly connected to the support (4) through the first bolts (403), and the four corners of the bottom of the support (4) are fixedly connected to the positioning pier (905) through the positioning columns (404).
4. According to the method for installing a jacking support in a limited space as described in claim 1, Features: Second through holes (401) are provided at the four corners of the top and bottom of the support (4).
5. According to the method for installing a jacking support in a limited space as described in claim 1, Features: The transmission mechanism (6) comprises a first mounting plate (601) fixed on the top of the fixed pier (1), first hydraulic cylinders (602) are fixed at the four corners of the top of the first mounting plate (601), mounting blocks (603) are fixed on the tops of two of the first hydraulic cylinders (602), and the number of the mounting blocks (603) is set to two, a plurality of rotating shafts (606) are fixed on bearings between the two mounting blocks (603), and a conveying plate (605) is movably connected to the outer walls of the plurality of rotating shafts (606), and a plurality of rotating gears (607) are fixed on the outer wall of each of the rotating shafts (606), and a rack (608) matched with the rotating gear (607) is installed on the inner wall of the conveying plate (605), a first motor (604) is fixed on the outer wall of the mounting block (603), and the transmission shaft of the first motor (604) is coaxially fixed with the rotating shafts (606) at one end of the two mounting blocks (603) through a coupling.
6. The method for installing a jacking support in a limited space according to claim 1, Features: The fine adjustment mechanism (7) comprises a track (701) fixed on the top of the fixed pier (1); a track groove (702) is provided inside the track (701), and the track groove (702) passes through the top of the track (701); limiting grooves (703) are clamped at both ends of the track (701), and limiting plates (704) are movably fixed inside the limiting grooves (703); two rotating disks (705) are slidably fixed inside each of the track grooves (702), and a mechanical arm (710) is installed on the top of the rotating disk (705).
7. A method for installing a jacking support in a limited space according to claim 6, Features: Rollers (706) are rotatably fixed at the four corners of the bottom of the turntable (705); a first support plate (707) is fixed at the top outer wall of the track (701) at the top of the turntable (705); a second hydraulic cylinder (708) is fixed at the top of the first support plate (707); a second support plate (709) is fixed at the output end of the second hydraulic cylinder (708); a mechanical arm (710) is installed at the top of the second hydraulic cylinder (708); and an infrared detector (711) is movably fixed on the inner side of the mechanical arm (710) at the top of the second support plate (709).
8. The method for installing a jacking support in a limited space according to claim 1, Features: The pulling mechanism (8) comprises a mounting frame (801) fixed on the top of the fixed pier (1), and two mounting grooves (802) are provided on the top of the mounting frame (801), and a chain roller (803) is rotatably fixed inside each of the mounting grooves (802), and second motors (804) are fixed on both sides of the mounting frame (801), and the transmission shaft of each second motor (804) is coaxially fixed with the chain roller (803) close to each second motor (804) through a coupling.
9. The method for installing a jacking support in a limited space according to claim 1, Features: The pulling mechanism (8) further comprises a fixing block (805), and the fixing block (805) is detachably fixed inside the through slots (301) on both sides of the connecting beam (3), a clamping slot (809) is provided on one side of the fixing block (805), and a second bolt (810) is threadedly fixed on the top of the fixing block (805), and the second bolt (810) is threadedly penetrated into the inside of the clamping slot (809), a first connecting hole (808) is provided at the bottom of the fixing block (805), and a first connecting hook (807) is detachably fixed inside the first connecting hole (808), and a chain adapter plate (806) is fixed at the bottom of the first connecting hook (807), and each of the chain adapter plates (80 6) A first movable groove (811) and a second movable groove (812) are provided at the inner bottom, and a second chain is movably fixed inside each of the second movable grooves (812), and the other end of the second chain is fixedly connected to the outer wall of the chain roller (803); a chain is movably fixed inside the first movable groove (811), and a connecting pulley (815) is movably connected to the bottom of the chain; a second connecting hook (816) is rotatably fixed at the bottom of the connecting pulley (815); the second connecting hook (816) is detachably fixed to the connecting block (814), and a second connecting hole (817) is provided in the middle of the connecting block (814); a third threaded shaft (813) is fixedly provided at the bottom of the connecting block (814).
10. The method for installing a jacking support in a limited space according to claim 1, Features: A support mechanism (9) is also installed between the fixed pier (1) and the steel beam (2), the support mechanism (9) comprising temporary piers (901) fixed at the four corners of the positioning pier (905) and a third hydraulic cylinder (903) fixed at the top of the positioning pier (905), a first rubber pad (902) fixed at the top of the temporary pier (901), and a second rubber pad (904) fixed at the top of the third hydraulic cylinder (903), and third through holes (906) are provided at the four corners of the top of the positioning pier (905), and the third through holes (906) are the same size as the second through holes (401) and the first through holes (201).
