Recycling and disassembling device for scraped car engine

By designing a car engine recycling and disassembly device and using components such as robots and electric push rods to automatically disassemble the engine, the problems of high labor intensity and dust in the existing technology are solved, efficient and safe disassembly and cleaning are achieved, and the environment and resources are protected. .

CN119141196APending Publication Date: 2024-12-17BEIJING TIANJIAO DISCARDED AUTO RECYCLING & PROC CO LTD
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Patent Information

Application Number
CN202411256587.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

The existing methods of dismantling automobile engines are labor-intensive, physically exhausting, and dust rises to cause harm to the staff, and the dismantling process is cumbersome.

Method used

A scrapped automobile engine recycling and disassembly device is designed, including a load-bearing platform, a disassembly platform, a robot and a rotating motor. The robot is installed on the rotating motor shaft and is disassembled by driving the robot through the rotating motor, and is equipped with an electric push rod and an adjustment rod. , reset springs, cranes, high-pressure water guns and filters, and other components to realize automated disassembly and cleaning, reducing manual handling and environmental pollution.

Benefits of technology

It reduces labor intensity, improves dismantling efficiency, reduces the harm of dust to personnel, realizes convenient dismantling and cleaning, protects the environment, and saves resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a scraped car engine recycling and disassembling device, and belongs to the technical field of car disassembling, the scraped car engine recycling and disassembling device comprises a bearing platform, a disassembling platform, a manipulator and a rotating motor, the bearing platform is parallel to the ground, the disassembling platform is slidably connected with the bearing platform, the bearing platform is used for bearing an engine, and the rotating motor is fixedly connected with the bearing platform; and the mechanical arm is installed on a rotating shaft of the rotating motor and arranged above the disassembling platform, and the device has the effect of facilitating disassembling.
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Description

Technical Field

[0001] The present application relates to the technical field of automobile dismantling, and in particular to a device for recycling and dismantling scrapped automobile engines. Background Art

[0002] A car engine is a machine that can convert other forms of energy into mechanical energy. It is the most important component that affects the quality of a car. After a car engine is scrapped, the old engine needs to be disassembled.

[0003] The usual disassembly method is that the staff will place the scrap engine directly on the ground, and then disassemble it bit by bit until it is completed.

[0004] With respect to the above-mentioned related technologies, the inventors believe that the labor intensity is high and the physical strength is consumed. In addition, there is often a lot of dust adhering to the engines of scrapped cars. During the disassembly process, the dust is raised and causes harm to the workers, and there is a defect that the disassembly is more troublesome. Summary of the invention

[0005] In order to achieve the effect of facilitating disassembly, the present application provides a scrap automobile engine recycling and disassembly device.

[0006] The present application provides a scrapped automobile engine recycling and disassembly device that adopts the following technical solution: A scrap automobile engine recycling and disassembly device comprises a bearing platform, a disassembly platform, a manipulator and a rotating motor. The bearing platform is arranged parallel to the ground, the disassembly platform and the bearing platform are slidably connected, the bearing platform is used to bear the engine, the rotating motor and the bearing platform are fixedly connected, the manipulator is installed on the rotating shaft of the rotating motor, and the manipulator is arranged above the disassembly platform.

[0007] By adopting the above technical solution, when it is necessary to dismantle the scrapped automobile engine, the scrapped automobile engine is placed on the dismantling platform, the rotating motor is started, the rotating motor shaft rotates, and the manipulator is installed on the rotating motor shaft, so the manipulator rotates, and the manipulator is started to dismantle the scrapped automobile engine, thereby avoiding the dismantling of the scrapped automobile engine by the operating personnel, reducing the labor intensity, and thus facilitating the dismantling of the scrapped automobile engine, achieving the effect of easy dismantling.

[0008] Optionally, an electric push rod is provided on the carrying platform, the length direction of the electric push rod is the same as the length direction of the carrying platform, the power end of the electric push rod is fixedly connected to the carrying platform, and one end of the electric push rod piston rod is fixedly connected to the disassembly platform.

[0009] By adopting the above technical solution, when the disassembly of the scrapped automobile engine is completed, the electric push rod is started, the piston rod of the electric push rod moves, and the disassembly platform moves, and the disassembly platform is slid to the output end of the carrying platform, and the disassembled scrapped automobile engine is collected for subsequent use, avoiding the operator from carrying the disassembled scrapped automobile engine, thereby achieving the effect of facilitating disassembly.

[0010] Optionally, an adjustment rod is fixed on the rotating shaft of the rotating motor, and the end of the manipulator away from the working end is embedded in the adjustment rod. The manipulator and the adjustment rod are slidably connected, and the sliding direction is set along the length direction of the adjustment rod.

[0011] By adopting the above technical solution, when a manipulator is needed to dismantle a scrapped automobile engine, the position of the manipulator needs to be adjusted according to different engine models. The manipulator is slidably connected to the adjusting rod, and the manipulator is slid, that is, the position of the manipulator is adjusted, so that the dismantling device is applicable to more models of scrapped automobile engines, thereby achieving the effect of a wider range of applicability of the dismantling device.

[0012] Optionally, a through hole is provided on the adjusting rod, a plurality of fixing grooves are provided on one end of the manipulator close to the adjusting rod, a fixing rod is provided on the adjusting rod, the fixing rod passes through the through hole and is embedded in any one of the fixing grooves, and the fixing rod, the adjusting rod and the manipulator are all slidably connected.

[0013] By adopting the above technical solution, when the position of the manipulator needs to be adjusted, the fixing rod is pulled out, the manipulator is slid, and the position of the manipulator is adjusted. When the manipulator is adjusted to the desired position, the fixing rod is inserted back into the fixing slot to fix the adjustment rod and the manipulator, thereby achieving the effect of fixing the manipulator and the adjustment rod.

[0014] Optionally, a return spring is provided on the ring sleeve of the fixed rod, one end of the return spring is fixedly connected to the fixed rod, and the other end of the return spring is fixedly connected to the adjusting rod. When the fixed rod passes through the through hole and is embedded in any fixed groove, the return spring is in a natural state.

[0015] By adopting the above technical solution, when the position of the manipulator needs to be adjusted, the fixing rod is pulled out, the manipulator is slid, and the position of the manipulator is adjusted. When the position of the manipulator is adjusted to the desired position, the fixing rod is released, and the fixing rod is bounced back into the fixing groove under the action of the reset spring, thereby preventing the operator from sliding the fixing rod back into the fixing groove, thereby achieving a convenient and quick effect.

[0016] Optionally, a support frame is fixed to one end of the bearing platform away from the electric push rod, a crane is fixed on the support frame, a hoist is fixed on the crane, and the hoist is used to lift and transport the disassembled engine.

[0017] By adopting the above technical solution, when the disassembly of the scrapped automobile engine is completed, the disassembly platform is slid under the crane and the sling, the crane is started, and the sling transports the disassembled scrapped automobile engine, avoiding the need for operators to carry the disassembled scrapped automobile engine, thereby achieving a labor-saving and quick effect.

[0018] Optionally, a high-pressure water gun is fixed on the support frame, and the water outlet of the high-pressure water gun is aimed at the sling.

[0019] By adopting the above technical solution, when the crane and the sling are used together to lift the dismantled scrapped automobile engine, the high-pressure water gun is started to clean the dismantled scrapped automobile engine, thereby achieving the effect of cleaning the dismantled scrapped automobile engine.

[0020] Optionally, a cleaning hole is opened on the bearing platform, the sling is aligned with the cleaning hole, a collecting bin is fixed on the side of the bearing platform close to the ground, and the inlet of the collecting bin completely covers the cleaning hole.

[0021] By adopting the above technical solution, when the dismantled scrapped automobile engine needs to be cleaned, the high-pressure water gun is started to generate sewage, which flows into the collection bin through the cleaning hole, thereby avoiding environmental pollution caused by the sewage and achieving the effect of protecting the environment.

[0022] Optionally, a filter screen is fixed inside the collecting bin, the filter screen is arranged in parallel with the bottom of the collecting bin, and the size of the filter screen is exactly the same as the size of the end face of the collecting bin.

[0023] By adopting the above technical solution, when sewage enters the collection bin, the sewage passes through the filter net, the filter net filters out impurities in the sewage, and the impurities remain on the filter net. The filtered water is used for subsequent production and life, achieving the effect of saving resources.

[0024] Optionally, a stepper motor is fixed to one end of the filter screen, a threaded rod is fixed to the rotating shaft of the stepper motor, a cleaning plate is provided on the ring sleeve of the threaded rod, the cleaning plate and the threaded rod are threadedly connected, the cleaning plate and the filter screen are abutted, the cleaning plate and the filter screen are slidably connected, and a slag outlet is opened on the side wall of the collection bin, and the slag outlet is opened at the position of the filter screen.

[0025] By adopting the above technical solution, as the collection bin is used for a longer time, more and more magazines will appear on the filter net, the stepper motor is started, the stepper motor shaft rotates, the threaded rod rotates, the cleaning plate slides along the length direction of the threaded rod, the cleaning plate discharges the magazines from the slag outlet, and the magazines are collected and processed at the slag outlet to achieve the effect of cleaning the filter net.

[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. The setting of the carrying platform, disassembly platform, manipulator, rotating motor and electric push rod can achieve the effect of easy disassembly; 2. The setting of the adjustment rod can achieve a wider application range of the disassembly device; 3. Through the setting of holes and fixing rods, the effect of fixing the manipulator and the adjusting rod is achieved; 4. The setting of the return spring achieves a convenient and quick effect; 5. The setting of support frame, crane and sling can achieve the effect of labor saving and speed; 6. The high-pressure water gun is set to achieve the effect of cleaning the dismantled scrapped car engine; 7. The setting of cleaning holes and collection bins can achieve the effect of protecting the environment; 8. The setting of the filter can achieve the effect of saving resources; 9. The stepper motor, threaded rod, cleaning plate and slag outlet are arranged to achieve the effect of cleaning the filter screen. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application; Figure 2 yes Figure 1 A partial enlarged schematic diagram of part A; Figure 3 It is a schematic diagram showing the structure inside the collection bin; Figure 4 This is a structural diagram showing the slag mouth.

[0028] In the figure, 1. load-bearing platform; 11. electric push rod; 12. cleaning hole; 2. disassembly platform; 3. manipulator; 31. fixing slot; 4. rotating motor; 41. adjusting rod; 42. through hole; 43. fixing rod; 44. reset spring; 5. support frame; 51. crane; 52. sling; 53. high-pressure water gun; 6. collection bin; 61. filter screen; 62. stepping motor; 63. threaded rod; 64. cleaning plate; 65. slag outlet. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-4 This application is described in further detail.

[0030] The embodiment of the present application discloses a device for recycling and disassembling scrapped automobile engines.

[0031] Reference Figure 1A scrap automobile engine recycling and disassembly device includes a carrying platform 1, a disassembly platform 2, a manipulator 3 and a rotating motor 4. The carrying platform 1 is the main body of the disassembly device, the disassembly platform 2 is used to provide a disassembly site, the rotating motor 4 is used to provide power to the manipulator 3, and the manipulator 3 is used to disassemble the scrap automobile engine.

[0032] Reference Figure 1 The carrying platform 1 is arranged parallel to the ground, and four legs are arranged at one end of the carrying platform 1 close to the ground. The four legs are fixedly connected to the carrying platform 1, and the four legs are fixed at the end points of the carrying platform 1. Each leg corresponds to an end point of the carrying platform 1, and the four legs are perpendicular to the carrying platform 1.

[0033] An electric push rod 11 is provided at one end of the carrying platform 1 in the length direction, and the length direction of the electric push rod 11 is the same as the length direction of the carrying platform 1. The power end of the electric push rod 11 is fixedly connected to the carrying platform 1, and the piston rod of the electric push rod 11 faces the inside of the carrying platform 1. The disassembly platform 2 is fixedly connected to one end of the piston rod of the electric push rod 11, and the length direction of the disassembly platform 2 is the same as the length direction of the carrying platform 1. The disassembly platform 2 and the carrying platform 1 are abutted, and the disassembly platform 2 and the carrying platform 1 are slidably connected, and the sliding direction is set along the length direction of the carrying platform 1.

[0034] When the position of the disassembling platform 2 needs to be adjusted, the electric push rod 11 is started, and the piston rod of the electric push rod 11 moves to adjust the position of the disassembling platform 2.

[0035] Reference Figure 1 and Figure 2 The rotating motor 4 is fixed on the carrying platform 1, and the length direction of the rotating shaft of the rotating motor 4 is the same as the length direction of the carrying platform 1. An adjusting rod 41 is fixed on the rotating shaft of the rotating motor 4, and the adjusting rod 41 is perpendicular to the rotating shaft of the rotating motor 4. The adjusting rod 41 is perpendicular to the carrying platform 1. The manipulator 3 is set on the adjusting rod 41, and one end of the manipulator 3 away from its working end is embedded in the adjusting rod 41. The working end of the manipulator 3 is above the disassembly platform 2. The manipulator 3 is slidably connected to the adjusting rod 41, and the sliding direction is set along the length direction of the adjusting rod 41.

[0036] A through hole 42 is provided at one end of the adjusting rod 41 away from the rotating shaft of the rotating shaft motor, and a plurality of fixing grooves 31 are provided at one end of the manipulator 3 close to the adjusting rod 41. The plurality of fixing grooves 31 are arranged at equal intervals along the length direction of the end of the manipulator 3 close to the adjusting rod 41, and the length direction of the plurality of fixing grooves 31 is perpendicular to the length direction of the adjusting rod 41. A fixing rod 43 is provided on the adjusting rod 41, and the fixing rod 43 passes through the through hole 42 and is embedded in any one of the fixing grooves 31. The fixing rod 43, the adjusting rod 41 and the manipulator 3 are all slidably connected, and the sliding direction is arranged at equal intervals along the length direction of the fixing groove 31. A return spring 44 is provided in a ring sleeve on the fixing rod 43, and the length direction of the return spring 44 is the same as the length direction of the fixing rod 43. One end of the return spring 44 is fixedly connected to one end of the fixing rod 43 that is exposed to the fixed groove 31, and the other end of the return spring 44 is fixedly connected to the outer wall of the adjusting rod 41. When the fixing rod 43 passes through the through hole 42 and is embedded in any one of the fixing grooves 31, the return spring 44 is in a natural state.

[0037] When the position of the manipulator 3 needs to be adjusted, the rotating motor 4 is started, the rotating shaft of the rotating motor 4 rotates, the adjusting rod 41 rotates, the position of the manipulator 3 is adjusted, the fixing rod 43 is pulled out, the manipulator 3 is slid, and the position of the manipulator 3 is adjusted. When the manipulator 3 is adjusted to the desired position, the fixing rod 43 is released.

[0038] Reference Figure 1 A support frame 5 is provided at a section of the carrying platform 1 away from the electric push rod 11. The support frame 5 is U-shaped. Both parallel ends of the support frame 5 are perpendicular to the carrying platform 1. Both parallel ends of the support frame 5 are fixedly connected to the carrying platform 1. A crane 51 is fixed at the longer end of the support frame 5. A sling 52 is fixed on the crane 51. When the disassembled scrapped automobile engine needs to be transported, the sling 52 is connected to the disassembled scrapped automobile engine. A high-pressure water gun 53 is fixed at the longer end of the support frame 5. The water outlet of the high-pressure water gun 53 is aligned with the sling 52. When the disassembly of the scrapped automobile engine is completed, the sling 52 is started to transport the disassembled scrapped automobile engine, and the high-pressure water gun 53 is started at the same time to clean the disassembled scrapped automobile engine.

[0039] Reference Figure 1 , Figure 3 and Figure 4 A cleaning hole 12 is provided on the carrying platform 1, and the through hole 42 is a rectangular hole. The through hole 42 is provided directly below the sling 52, and the sling 52 is aligned with the cleaning hole 12. A collecting bin 6 is fixed on the side of the carrying platform 1 close to the ground. The collecting bin 6 is a rectangular bin. The collecting bin 6 does not contact the ground. The inlet of the collecting bin 6 completely covers the cleaning hole 12. A filter screen 61 is fixed inside the collecting bin 6. The filter screen 61 is arranged parallel to the bottom of the collecting bin 6, and the size of the filter screen 61 is exactly the same as the size of the end face of the collecting bin 6.

[0040] A stepper motor 62 is fixed to one end of the filter 61, and the rotating shaft of the stepper motor 62 is parallel to the filter 61. A threaded rod 63 is arranged on the rotating shaft of the stepper motor 62, and one end of the threaded rod 63 in the length direction is fixedly connected to the rotating shaft of the stepper motor 62, and the length direction of the threaded rod 63 is the same as the length direction of the rotating shaft of the stepper motor 62. The end of the threaded rod 63 away from the stepper motor 62 is aligned with the filter 61, and a cleaning plate 64 is arranged in a ring sleeve on the threaded rod 63. The cleaning plate 64 and the threaded rod 63 are threadedly connected, and the cleaning plate 64 and the filter 61 are abutted, and the cleaning plate 64 and the filter 61 are perpendicular. The cleaning plate 64 and the filter 61 are slidably connected, and the sliding direction is arranged along the length direction of the threaded rod 63. A slag outlet 65 is provided on the side wall of the mobile phone compartment, and the slag outlet 65 is opened at the position of the filter 61.

[0041] When sewage enters the collecting bin 6 from the cleaning hole 12, the filter screen 61 filters the sewage, and impurities remain on the filter screen 61. The stepper motor 62 is started, the shaft of the stepper motor 62 rotates, the threaded rod 63 rotates, and the cleaning plate 64 slides along the length direction of the threaded rod 63 to clean the impurities on the filter screen 61 out from the slag outlet 65.

[0042] The implementation principle of a scrapped automobile engine recycling and disassembly device in an embodiment of the present application is as follows: when the disassembly device needs to be used, the scrapped automobile engine is placed on the disassembly platform 2, the rotating motor 4 is started to adjust the position of the manipulator 3, the fixing rod 43 is pulled out, the manipulator 3 is slid, the position of the manipulator 3 is adjusted, and the manipulator 3 is started to disassemble the scrapped automobile engine. After the disassembly is completed, the electric push rod 11 is started, the carrying platform 1 is slid to the position of the hanger 52, the crane 51 is started, and the hanger 52 transports the scrapped automobile engine. At the same time, the high-pressure water gun 53 is started to clean the disassembled scrapped automobile engine, and the sewage enters the collection bin 6 from the cleaning hole 12. As the collection bin 6 is used, the stepper motor 62 is started to clean the filter screen 61.

[0043] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A scrap automobile engine recycling and disassembly device, characterized by: The invention comprises a bearing platform (1), a disassembling platform (2), a manipulator (3) and a rotating motor (4); the bearing platform (1) is arranged parallel to the ground; the disassembling platform (2) and the bearing platform (1) are slidably connected; the bearing platform (1) is used to bear the engine; the rotating motor (4) and the bearing platform (1) are fixedly connected; the manipulator (3) is mounted on the rotating shaft of the rotating motor (4); and the manipulator (3) is arranged above the disassembling platform (2).

2. The scrap automobile engine recycling and disassembly device according to claim 1 is characterized in that: An electric push rod (11) is arranged on the bearing platform (1), the length direction of the electric push rod (11) is the same as the length direction of the bearing platform (1), the power end of the electric push rod (11) is fixedly connected to the bearing platform (1), and one end of the piston rod of the electric push rod (11) is fixedly connected to the disassembly platform (2).

3. The scrap automobile engine recycling and disassembly device according to claim 1 is characterized in that: An adjusting rod (41) is fixed on the rotating shaft of the rotating motor (4), and one end of the manipulator (3) away from the working end is embedded in the adjusting rod (41). The manipulator (3) and the adjusting rod (41) are slidably connected, and the sliding direction is set along the length direction of the adjusting rod (41).

4. The scrap automobile engine recycling and disassembly device according to claim 3 is characterized by: The adjusting rod (41) is provided with a through hole (42); a plurality of fixing grooves (31) are provided at one end of the manipulator (3) close to the adjusting rod (41); a fixing rod (43) is provided on the adjusting rod (41); the fixing rod (43) passes through the through hole (42) and is embedded in any one of the fixing grooves (31); the fixing rod (43), the adjusting rod (41) and the manipulator (3) are all slidably connected.

5. The scrap automobile engine recycling and disassembly device according to claim 4 is characterized in that: A return spring (44) is provided on the ring sleeve of the fixing rod (43), one end of the return spring (44) is fixedly connected to the fixing rod (43), and the other end of the return spring (44) is fixedly connected to the adjusting rod (41). When the fixing rod (43) passes through the through hole (42) and is embedded in any one of the fixing grooves (31), the return spring (44) is in a natural state.

6. The scrap automobile engine recycling and disassembly device according to claim 2 is characterized in that: A support frame (5) is fixed to one end of the bearing platform (1) away from the electric push rod (11), a crane (51) is fixed to the support frame (5), a hoist (52) is fixed to the crane (51), and the hoist (52) is used to lift and transport the disassembled engine.

7. The scrap automobile engine recycling and disassembly device according to claim 6 is characterized by: A high-pressure water gun (53) is fixed on the support frame (5), and the water outlet of the high-pressure water gun (53) is aimed at the sling (52).

8. The scrap automobile engine recycling and disassembly device according to claim 7 is characterized by: The carrying platform (1) is provided with a cleaning hole (12), the sling (52) is aligned with the cleaning hole (12), a collecting bin (6) is fixed on the side of the carrying platform (1) close to the ground, and the inlet of the collecting bin (6) completely covers the cleaning hole (12).

9. The scrap automobile engine recycling and disassembly device according to claim 8, characterized in that: A filter screen (61) is fixed inside the collection bin (6), the filter screen (61) and the bottom of the collection bin (6) are arranged in parallel, and the size of the filter screen (61) is exactly the same as the size of the end surface of the collection bin (6).

10. The scrap automobile engine recycling and disassembly device according to claim 9, characterized in that: A stepper motor (62) is fixed to one end of the filter screen (61), a threaded rod (63) is fixed to the rotating shaft of the stepper motor (62), a cleaning plate (64) is provided in a ring sleeve on the threaded rod (63), the cleaning plate (64) and the threaded rod (63) are threadedly connected, the cleaning plate (64) and the filter screen (61) are in abutment, the cleaning plate (64) and the filter screen (61) are slidably connected, and a slag discharge port (65) is provided on the side wall of the collection bin (6), and the slag discharge port (65) is provided at the position of the filter screen (61).

Citation Information

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