Fabricated lattice beam
Prefabricated and guided installation of assembled lattice beams solve the problem of low construction difficulty and efficiency in excavated slope support, and achieve stable support outside the slope, reducing the risks of high-altitude operations and construction accuracy problems, improving the Construction efficiency.
Patent Information
- Application Number
- CN202411544773.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2024-12-17
AI Technical Summary
In the excavated slope support, the construction of lattice beams has problems such as high-altitude operation risks, difficulty in ensuring construction accuracy, difficulty in pouring concrete and long age, resulting in low construction efficiency.
A prefabricated lattice beam is designed, using prefabricated lattice beams combined with anchoring mechanisms, lattice beams assembled guide mechanisms and hoisting mechanisms. Through components such as embedded anchors, limiting pipe fittings, guide rods and elastic parts, they can realize the The stable installation of prefabricated lattice beams ensures effective support on the outside of the slope.
Through prefabricated and guided installation, construction difficulty and risk are reduced, construction accuracy and efficiency are improved, construction cycle is shortened, and the stability and safety of lattice beams are ensured.
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Figure CN119145436A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of slope support construction, and in particular to an assembled lattice beam, which is mainly fixed to the outer side of a slope rock and soil body for supporting the slope. Background Art
[0002] Anchor frame beams are often used for support in excavation slope support. The main process is to construct anchor cables or anchor rods on the slope after excavation, and then cast the lattice beams, that is, tie steel bars, support formwork, and pour concrete on the slope. After the age of the lattice beams, the support is completed after tensioning and locking the anchor cables or anchor rods.
[0003] There are several construction difficulties in this construction plan: 1) After the excavation forms a slope, the construction position of the lattice beam is located in the middle of the slope, which requires the establishment of scaffolding and increases the risk of high-altitude operations; 2) Since the slope formed by excavation has a certain slope, the angle is mostly 45-60°, and the steel bar binding and formwork on the slope require additional fixing measures, and it is difficult to ensure the construction accuracy; 3) Since the lattice beam is set on the slope, the beam surface will also be an inclined surface, which makes it very difficult to pour concrete; 4) It takes 14-28 days to proceed to the next step.
[0004] Therefore, the research purpose of the present invention is to design an assembled lattice beam that can prefabricate lattice beams, guide and install the prefabricated lattice beams smoothly, and enable the prefabricated lattice beams to form a stable support on the outside of the slope. Summary of the invention
[0005] In view of the technical problems existing in the above-mentioned prior art, the present invention provides a prefabricated lattice beam, which can effectively solve the technical problems existing in the above-mentioned prior art.
[0006] The technical solution of the present invention is: An assembled lattice beam, comprising: The anchoring mechanism comprises an anchor rod pre-buried and installed in the corresponding slope soil, and the outer end of the anchor rod is fixedly connected to a corresponding locking rod; The prefabricated lattice beam comprises a fixing part, wherein the fixing part is cross-shaped and fixedly connected to a corresponding side stopper outwardly, the fixing part and the side stopper are prefabricated reinforced concrete parts, and a corresponding position-limiting pipe is pre-embedded in the middle of the fixing part; The lattice beam assembly guide mechanism comprises a fixed sleeve detachably mounted on the outer end of the locking rod, a guide rod is longitudinally swingably mounted on the fixed sleeve, a positioning block for abutting and supporting the guide rod is arranged on the bottom side of the fixed sleeve, and the guide rod is arranged in a horizontal state under the support of the positioning block; a latch for limiting the guide rod is arranged on the fixed sleeve, the latch is telescopically plugged into the fixed sleeve through a corresponding elastic member, a corresponding insertion hole is arranged on the guide rod, and when the guide rod is swung upward to be in a straight line with the locking rod, the latch is tightly plugged into the insertion hole of the guide rod under the blocking and pushing action of the elastic member; The lifting mechanism comprises a group of fixing ear plates pre-buried and fixedly connected to the side stoppers on both sides of the fixing part of the prefabricated lattice beam, a corresponding steel wire rope is fixedly connected upward between the upper sides of the fixing ear plates, and the two ends of the steel wire rope are rotatably mounted on the upper sides of the fixing ear plates; the steel wire rope is fixed by a corresponding crane to vertically lift the prefabricated lattice beam, and the prefabricated lattice beam is moved horizontally after being lifted to a corresponding height, and the limiting pipe fitting of the prefabricated lattice beam is fixedly plugged into the guide rod, and the lifting height of the prefabricated lattice beam is raised, and under the guiding action of the guide rod, the prefabricated lattice beam is tilted until the guide rod and the locking rod are in a straight line, and the guide rod no longer rotates under the fixation of the latch; then, the lifting height of the prefabricated lattice beam is controlled to be lowered, and under the guiding action of the guide rod, the prefabricated lattice beam is assembled to the slope where the locking rod is located, and the locking rod is plugged into the limiting pipe fitting of the prefabricated lattice beam; Locking nut, after the prefabricated lattice beam is assembled to the slope position where the locking rod is located, the fixing sleeve is removed, and the locking nut is locked to the end of the locking rod to fix the prefabricated lattice beam.
[0007] A plurality of rows of corresponding supporting balls are installed side by side at intervals on the guide rod. After the limiting pipe of the prefabricated lattice beam is inserted into the guide rod, the outer ends of the supporting balls roll and abut against the inner side wall of the limiting pipe.
[0008] Hanging rings corresponding to the fixed ear plates are fixedly connected to both sides of the steel wire rope, and the fixed ear plates and the hanging rings are hinged through corresponding hinge shafts.
[0009] The outer end of the fixed sleeve is integrally formed with a group of corresponding mounting ear plates facing outward, and the inner end of the guide rod is integrally formed with a connecting plate that can be swingably mounted between the group of mounting ear plates.
[0010] The connecting plate is swingably mounted between a group of the mounting ear plates through corresponding mounting shafts.
[0011] The latch pin and the elastic member are fixedly assembled on a fixing sleeve between a group of the mounting ear plates.
[0012] The side baffles of the prefabricated lattice beam are respectively hollow and provided with corresponding weight-reducing cavities.
[0013] The anchor rods are pre-buried and installed in the soil of the slope through corresponding concrete layers.
[0014] The fixing sleeve is detachably mounted to the outer end of the locking rod by threaded connection.
[0015] The elastic member is a coil spring.
[0016] Advantages of the present invention: 1) The present invention first prefabricates the prefabricated lattice beam, and pre-embeds a corresponding limiting pipe in the middle of the fixed portion thereof; on this basis, the present invention further adds a lattice beam assembly guide mechanism, which includes a fixed sleeve detachably mounted on the outer end of a locking rod of the anchoring mechanism, a guide rod is longitudinally swingably mounted on the fixed sleeve, and a positioning block is provided on the bottom side of the fixed sleeve for forming abutment support for the guide rod. During the hoisting process, the guide rod is first set in a horizontal state under the support of the positioning block; then the prefabricated lattice beam is vertically hoisted by a corresponding crane, and after hoisting to a corresponding height, the prefabricated lattice beam is horizontally moved to its limiting pipe fixedly plugged into the guide rod, and then the hoisting height of the prefabricated lattice beam is increased; under the guiding action of the guide rod, the prefabricated lattice beam is tilted until the guide rod and the locking rod are in a straight line, and the guide rod no longer rotates under the fixation of the latch; then, the hoisting height of the prefabricated lattice beam is controlled to be lowered, and under the guiding action of the guide rod, the prefabricated lattice beam is assembled to the slope where the locking rod is located, and at this time, the locking rod is fixedly plugged into the limiting pipe of the prefabricated lattice beam; finally, the fixing sleeve is removed, and the locking nut is locked to the end of the locking rod to fix the prefabricated lattice beam. Thereby, the lattice beams can be prefabricated, and the prefabricated lattice beams can be smoothly guided and installed in place, and the prefabricated lattice beams can form a stable support on the outer side of the slope.
[0017] 2) A plurality of rows of corresponding supporting balls are installed side by side at intervals on the guide rod of the present invention. After the limiting pipe of the prefabricated lattice beam is inserted into the guide rod, the outer ends of the supporting balls roll and abut against the inner wall of the limiting pipe to reduce the friction force, thereby ensuring that the prefabricated lattice beam can slide smoothly along the guide rod under the guiding action of the guide rod when the hoisting height is lowered, and finally smoothly sleeved on the locking rod under the action of inertia, thereby effectively ensuring the practical effect of the present invention.
[0018] 3) The steel wire rope of the present invention is respectively fixed with hanging rings corresponding to the fixed ear plates on both sides, and the fixed ear plates and the hanging rings are hinged through corresponding hinge shafts. This ensures that when the prefabricated lattice beam is rising and tilting, the hanging rings and the fixed ear plates can form an adaptive angle adjustment, thereby further effectively ensuring the practical effect of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the present invention.
[0020] Figure 2 It is a longitudinal cross-sectional view of the present invention.
[0021] Figure 3 It is a transverse cross-sectional view of the present invention.
[0022] Figure 4 Schematic diagram of the structure of the guide mechanism for lattice beam assembly installed on the locking rod.
[0023] Figure 5 Schematic diagram of the assembly of the guide mechanism and the anchoring mechanism for the lattice beam.
[0024] Figure 6 It is a structural diagram of the lifting mechanism.
[0025] Figure 7 This is a diagram showing the use status of the present invention when it is installed on a slope.
[0026] In the accompanying drawings: anchoring mechanism 1, anchor rod 101, locking rod 102, slope 2, prefabricated lattice beam 3, fixing part 301, side stop part 302, limiting pipe fitting 303, lattice beam assembly guide mechanism 4, fixing sleeve 401, guide rod 402, positioning block 403, latch 5, elastic member 6, lifting mechanism 7, fixing ear plate 701, wire rope 702, locking nut 8, supporting ball 9, hanging ring 10, hinged shaft 11, mounting ear plate 12, connecting plate 13, mounting shaft 14, weight reduction cavity 15. DETAILED DESCRIPTION
[0027] In order to facilitate understanding by those skilled in the art, the structure of the present invention is further described in detail with reference to the accompanying drawings: refer to Figure 1-7 , an assembled lattice beam, comprising: The anchoring mechanism 1 comprises an anchor rod 101 pre-buried and installed in the soil of the corresponding slope 2, and the outer end of the anchor rod 101 is fixedly connected to a corresponding locking rod 102; The prefabricated lattice beam 3 comprises a fixing portion 301, wherein the fixing portion 301 is cross-shaped and fixedly connected to a corresponding side stop 302 outwardly, wherein the fixing portion 301 and the side stop 302 are prefabricated reinforced concrete parts, and a corresponding position-limiting pipe 303 is pre-buried and installed in the middle of the fixing portion 301; The lattice beam assembly guide mechanism 4 comprises a fixed sleeve 401 detachably mounted on the outer end of the locking rod 102, a guide rod 402 is longitudinally swingably mounted on the fixed sleeve 401, a positioning block 403 for abutting and supporting the guide rod 402 is arranged at the bottom side of the fixed sleeve 401, and the guide rod 402 is arranged in a horizontal state under the support of the positioning block 403; a latch 5 for limiting the guide rod 402 is arranged on the fixed sleeve 401, the latch 5 is telescopically plugged into the fixed sleeve 401 through a corresponding elastic member 6, and a corresponding insertion hole is arranged on the guide rod 402, and when the guide rod 402 is swung upward to be in a straight line with the locking rod 102, the latch 5 is tightly plugged into the insertion hole of the guide rod 402 under the blocking and pushing action of the elastic member 6; The hoisting mechanism 7 comprises a set of fixing ear plates 701 embedded in the side stop portions 302 on both sides of the fixing portion 301 of the prefabricated lattice beam 3, a corresponding steel wire rope 702 is fixedly connected upward between the upper sides of the fixing ear plates 701, and the two ends of the steel wire rope 702 are rotatably mounted on the upper sides of the fixing ear plates 701; the steel wire rope 702 is fixed by a corresponding crane to vertically hoist the prefabricated lattice beam 3, and the prefabricated lattice beam 3 is hoisted to a corresponding height and then moved horizontally, and the limiting pipe 303 of the prefabricated lattice beam 3 is fixedly inserted into the guide After the guide rod 402 is installed, the hoisting height of the prefabricated lattice beam 3 is raised. Under the guiding action of the guide rod 402, the prefabricated lattice beam 3 is tilted until the guide rod 402 and the locking rod 102 are in a straight line, and the guide rod 402 no longer rotates under the fixation of the latch 5; then, the hoisting height of the prefabricated lattice beam 3 is controlled to be lowered. Under the guiding action of the guide rod 402, the prefabricated lattice beam 3 is assembled to the slope 2 where the locking rod 102 is located, and the locking rod 102 is plugged into the limiting pipe 303 of the prefabricated lattice beam 3; Locking nut 8, after the prefabricated lattice beam 3 is assembled to the slope position where the locking rod 102 is located, the fixing sleeve 401 is removed, and the locking nut 8 is locked to the end of the locking rod 102 to fix the prefabricated lattice beam 3.
[0028] In the process of hoisting the prefabricated lattice beam 3 of the present invention, the guide rod 402 is firstly arranged in a horizontal state under the support of the positioning block 403; the prefabricated lattice beam 3 is then vertically hoisted by a corresponding crane, and after being hoisted to a corresponding height, the prefabricated lattice beam 3 is horizontally moved to the point where its limiting pipe 303 is fixedly plugged into the guide rod 402, and then the hoisting height of the prefabricated lattice beam 3 is raised; under the guiding action of the guide rod 402, the prefabricated lattice beam 3 is tilted until the guide rod 402 is lifted. 2 is in a straight line with the locking rod 102, the guide rod 402 no longer rotates under the fixation of the latch 5; then, the hoisting height of the prefabricated lattice beam 3 is controlled to be lowered, and under the guidance of the guide rod 402, the prefabricated lattice beam 3 is assembled to the slope 2 where the locking rod 102 is located, and at this time, the locking rod 102 is fixedly inserted into the limiting pipe 303 of the prefabricated lattice beam 3; finally, the fixing sleeve 401 is removed, and the locking nut 8 is locked to the end of the locking rod 102 to fix the prefabricated lattice beam 3. In this way, the lattice beam can be prefabricated, and the prefabricated lattice beam 3 can be smoothly guided and installed in place, and the prefabricated lattice beam 3 can form a stable support on the outside of the slope 2.
[0029] The guide rod 402 is provided with a plurality of rows of corresponding support balls 9 arranged side by side at intervals. After the position-limiting pipe 303 of the prefabricated lattice beam 3 is inserted into the guide rod 402, the outer ends of the support balls 9 respectively roll against the inner side wall of the position-limiting pipe 303. Under the action of the support balls 9, the friction force is reduced, thereby ensuring that the prefabricated lattice beam 3 can smoothly slide along the guide rod 402 under the guidance of the guide rod 402 when the hoisting height is lowered, and finally smoothly sleeved onto the locking rod 102 under the action of inertia, thereby effectively ensuring the practical effect of the present invention.
[0030] The two sides of the steel wire rope 702 are respectively fixed with hanging rings 10 corresponding to the fixed ear plates 701, and the fixed ear plates 701 and the hanging rings 10 are hinged through corresponding hinge shafts 11. This ensures that when the prefabricated lattice beam 3 is raised and tilted, the hanging rings 10 and the fixed ear plates 701 can form an adaptive angle adjustment, thereby further effectively ensuring the practical effect of the present invention.
[0031] The outer end of the fixed sleeve 401 is integrally formed with a group of corresponding mounting ear plates 12 facing outward, and the inner end of the guide rod 402 is integrally formed with a connecting plate 13 that can be swingably installed between the group of mounting ear plates 12.
[0032] The connecting plate 13 is swingably mounted between a group of the mounting lug plates 12 through a corresponding mounting shaft 14. The latch 5 and the elastic member 6 are fixedly assembled on a fixing sleeve 401 between a group of the mounting lug plates 12.
[0033] The side baffles 302 of the prefabricated lattice beams 3 are respectively hollowed out to form corresponding weight-reducing cavities 15. The anchor rods 101 are pre-buried and installed in the soil of the slope 2 through corresponding concrete layers.
[0034] The fixing sleeve 401 is detachably mounted to the outer end of the locking rod 102 by threaded connection. The elastic member 6 is a coil spring.
[0035] After the prefabricated lattice beams 3 are installed one by one under the guidance of the lattice beam assembly guide mechanism 4, reinforced concrete can be poured between the intervals of the side guards 302 of two adjacent prefabricated lattice beams 3 as required to improve the integrity of the prefabricated lattice beams 3.
[0036] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. An assembled lattice beam, characterized in that: include: An anchoring mechanism (1) comprises an anchor rod (101) pre-buried and installed in the soil of a corresponding slope (2), wherein the outer end of the anchor rod (101) is fixedly connected to a corresponding locking rod (102); The prefabricated lattice beam (3) comprises a fixing portion (301), the fixing portion (301) being in a cross shape and being fixedly connected to a corresponding side stop portion (302) outwardly, the fixing portion (301) and the side stop portion (302) being prefabricated reinforced concrete parts, and a corresponding position-limiting pipe fitting (303) being pre-buried in the middle of the fixing portion (301); The lattice beam assembly guide mechanism (4) comprises a fixed sleeve (401) detachably mounted on the outer end of the locking rod (102), a guide rod (402) being mounted on the fixed sleeve (401) in a longitudinally swingable manner, a positioning block (403) for abutting and supporting the guide rod (402) being arranged on the bottom side of the fixed sleeve (401), and the guide rod (402) being arranged in a horizontal state under the support of the positioning block (403); 1) a latch (5) for limiting the position of the guide rod (402) is provided on the guide rod (402); the latch (5) is retractably plugged into the fixed sleeve (401) through a corresponding elastic member (6); a corresponding insertion hole is provided on the guide rod (402); when the guide rod (402) swings upward to be in a straight line with the locking rod (102), the latch (5) is tightly plugged into the insertion hole of the guide rod (402) under the blocking and pushing action of the elastic member (6); The hoisting mechanism (7) comprises a group of fixing ear plates (701) pre-buried and fixedly connected to the side blocking parts (302) on both sides of the fixing part (301) of the prefabricated lattice beam (3); a corresponding steel wire rope (702) is fixedly connected upward between the upper sides of the fixing ear plates (701); the two ends of the steel wire rope (702) are respectively rotatably mounted on the upper sides of the fixing ear plates (701); the steel wire rope (702) is fixed by a corresponding crane to vertically hoist the prefabricated lattice beam (3); the prefabricated lattice beam (3) is hoisted to a corresponding height and then moved horizontally, and the limiting pipe fitting (303) of the prefabricated lattice beam (3) is fixedly plugged into the guide rod. After the prefabricated lattice beam (402) is lifted, the hoisting height of the prefabricated lattice beam (3) is raised, and under the guiding action of the guide rod (402), the prefabricated lattice beam (3) is tilted until the guide rod (402) and the locking rod (102) are in a straight line, and the guide rod (402) no longer rotates under the fixation of the latch (5); then, the hoisting height of the prefabricated lattice beam (3) is controlled to be lowered, and under the guiding action of the guide rod (402), the prefabricated lattice beam (3) is assembled to the slope (2) where the locking rod (102) is located, and the locking rod (102) is plugged into the limiting pipe (303) of the prefabricated lattice beam (3); A locking nut (8), after the prefabricated lattice beam (3) is assembled to the slope position where the locking rod (102) is located, the fixing sleeve (401) is removed and the locking nut (8) is locked to the end of the locking rod (102) to fix the prefabricated lattice beam (3).
2. The assembled lattice beam according to claim 1, characterized in that: A plurality of rows of corresponding support balls (9) are installed side by side at intervals on the guide rod (402); after the limiting pipe (303) of the prefabricated lattice beam (3) is plugged into the guide rod (402), the outer ends of the support balls (9) respectively roll against the inner side wall of the limiting pipe (303).
3. The assembled lattice beam according to claim 1, characterized in that: Hanging rings (10) corresponding to the fixed ear plates (701) are fixedly connected to both sides of the steel wire rope (702), and the fixed ear plates (701) and the hanging rings (10) are hingedly connected via corresponding hinge shafts (11).
4. The assembled lattice beam according to claim 1, characterized in that: The outer end of the fixed sleeve (401) is integrally formed with a group of corresponding mounting ear plates (12) disposed outwardly, and the inner end of the guide rod (402) is integrally formed with a connecting plate (13) that can be swingably mounted between the group of mounting ear plates (12).
5. The assembled lattice beam according to claim 1, characterized in that: The connecting plate (13) is swingably mounted between a group of mounting ear plates (12) via corresponding mounting shafts (14).
6. The assembled lattice beam according to claim 5, characterized in that: The latch pin (5) and the elastic member (6) are fixedly assembled on a fixed sleeve (401) between a set of mounting ear plates (12).
7. The assembled lattice beam according to claim 1, characterized in that: The side baffles (302) of the prefabricated lattice beam (3) are each hollow and provided with a corresponding weight-reducing cavity (15).
8. The assembled lattice beam according to claim 1, characterized in that: The anchor rod (101) is pre-buried and installed in the soil of the slope (2) through a corresponding concrete layer.
9. The assembled lattice beam according to claim 1, characterized in that: The fixing sleeve (401) is detachably mounted to the outer end of the locking rod (102) by means of a threaded connection.
10. The assembled lattice beam according to claim 1, characterized in that: The elastic member (6) is a coil spring.
