Livestock breeding waste treatment device and use method thereof
Through the hydrothermal carbonization technology of the animal husbandry waste treatment device, the problems of low treatment efficiency and environmental pollution of animal husbandry waste are solved, high value-added reuse and environmental protection are achieved, the treatment process is simplified and the reaction efficiency is improved.
Patent Information
- Application Number
- CN202310781397.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-29
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2043-06-29
AI Technical Summary
Improper treatment of livestock breeding waste leads to environmental pollution and waste of resources. Traditional heat treatment processes are low in efficiency and high energy consumption, and the high moisture content of livestock and poultry manure requires solid-liquid separation and drying pretreatment.
Design a livestock farming waste treatment device, through hydrothermal carbonization technology, feces are hydrothermal carbonized in a closed reactor to generate high value-added biofuels and stable solid carbon materials, and separate and heat components through solid-liquid separation and heating Realize sewage treatment and solid treatment.
It realizes high added value reuse of low-value waste biomass, solves environmental pollution problems, simplifies the treatment process, saves space and manpower, and improves reaction efficiency and safety.
Smart Images

Figure CN119219288A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of animal husbandry waste treatment, and in particular to an animal husbandry waste treatment device and a use method thereof. Background Art
[0002] Livestock breeding waste refers to livestock and poultry manure, livestock and poultry house bedding, waste feed, scattered feathers and other wastes in breeding farms. Among them, the vast majority are livestock and poultry manure. At the same time, a large amount of clean water is used when cleaning livestock and poultry breeding sites. After flushing, a large amount of manure-water mixture with a high liquid-solid ratio is produced. Therefore, the main components of breeding waste are: protein, hemicellulose, cellulose, lignin and ash.
[0003] Free-range livestock farmers still account for a large proportion of my country's livestock industry, and these free-range farmers are usually not good at handling waste generated by livestock breeding. Some of them directly make compost in open spaces. However, the feces contain a large number of organic microbial colonies. In the process of decomposing organic matter, they will consume a large amount of oxygen in the water and emit a large amount of odor, affecting the quality of groundwater and the air environment. At the same time, the feces contain a lot of smelly water, which can easily attract mosquitoes and pose certain safety and hygiene risks.
[0004] Therefore, if the livestock and poultry waste is not treated properly, it will not only cause serious environmental pollution problems, but also cause waste of resources. In addition, due to the high moisture content of livestock and poultry manure (usually ≥80%), the traditional thermal treatment processes such as incineration, pyrolysis, and gasification inevitably require solid-liquid separation and drying pretreatment, which consumes a lot of energy and has low efficiency. Therefore, a livestock and poultry waste treatment device that can be promoted is needed.
[0005] Hydrothermal carbonization is a process in which appropriate proportions of raw materials and water react in a closed reactor at a relatively mild temperature and autogenous pressure for a certain period of time to produce a carbon-rich solid product (hydrothermal charcoal). Hydrothermal carbonization can convert biomass into biofuels and stable solid carbon materials, achieve high-value-added reuse of low-value waste biomass, and solve the carbon emission problem of waste biomass treatment. Summary of the invention
[0006] The purpose of the present invention is to provide a device capable of hydrothermal carbonization treatment of livestock and poultry waste, mainly livestock and poultry manure, to achieve high added value recycling of low-value waste biomass, and at the same time solve the serious environmental pollution problem caused by livestock and poultry waste.
[0007] To achieve the above purpose, firstly, the present invention provides a livestock breeding waste treatment device, and the specific technical scheme is as follows:
[0008] A livestock breeding waste treatment device, the device comprising:
[0009] A shell, the shell comprising a first cavity and a second cavity, and the bottom of both sides of the second cavity are respectively provided with discharge ports;
[0010] A feed box is provided at the first end of the shell, and the feed box is connected to a feed port opened on the side wall of the first cavity;
[0011] A filter component is arranged between the first cavity and the second cavity, and is used to separate the solid and liquid of the manure-water mixture entering from the feed inlet, so that the sewage flows into the second cavity through the filter component;
[0012] A driving component, the driving component is arranged below the filtering component and drives the filtering component to rotate;
[0013] A heating component, which is embedded in the inner wall of the second cavity and is used to increase the temperature in the second cavity;
[0014] an infusion component, wherein the infusion component is arranged at the second end of the housing, one end of the infusion component is connected to the second cavity, and the other end of the infusion component is connected to the first cavity;
[0015] A blanking component, wherein the blanking component is arranged at the bottom of the shell;
[0016] A cleaning component, which is arranged at the top of the first cavity and whose output end component can reciprocate in the vertical direction;
[0017] The proportioning components are arranged at the bottom of the first cavity and the second cavity respectively, and are used to detect the weight of the solid in the first cavity and the liquid in the second cavity respectively.
[0018] Furthermore, the feed box includes: a box body, a second feed port is provided on the top of the box body, a pair of motors are fixedly connected to the side of the box body away from the shell, each motor output end extends to the inside of the box body and is fixedly connected to an auger, and the box body is connected to the feed port through a connecting pipe.
[0019] Furthermore, the filter component comprises: an annular outer cover, a support shaft and a plurality of arcuate plates, the top and bottom of the annular outer cover are both provided with outer edges extending along the circumference, the annular outer cover and the outer edges are integrally formed and rotatably connected to the inner wall of the shell; a plurality of openings are evenly opened along the circumference in the middle of the annular outer cover, and a first connecting rod and a second connecting rod are fixedly connected at both ends of each of the arcuate plates; each of the first connecting rods is rotatably connected in the openings, and a second motor is fixedly connected to the outside of each of the openings, and an output end of the second motor extends into the openings and is fixedly connected to the first connecting rod, the support shaft is fixed at the center position of the bottom of the second cavity, a U-shaped cover is sleeved on the top thereof, and the two are rotatably connected, the U-shaped cover is provided with a plurality of circular holes along the outer circumference, and each of the second connecting rods is inserted and rotatably connected in each circular hole, and when the arcuate plates are in a flat state, the plurality of the arcuate plates are closely arranged to form a seamless filtering layer;
[0020] Each of the arc-shaped plates comprises a filter cloth layer and an activated carbon layer.
[0021] Furthermore, the driving component includes: a third motor, a driving block, a driving plate and multiple fixed rods, the third motor is fixed on the outer wall of the second cavity, and its output end extends into the second cavity and is fixedly connected to the driving block, the top of the driving block is fixedly connected to the driving plate, and multiple fixed plates are evenly distributed along the circumference of the outer edge and fixed at the bottom, the driving plate contacts any one of the fixed plates, and the driving plate rotates under the drive of the third motor, while indirectly driving the fixed plate, the annular outer cover and the arc plate to rotate intermittently.
[0022] Furthermore, the heating component is a resistance wire.
[0023] Further, the infusion component includes: a liquid outlet pipe, a water pump, a water storage tank and a liquid inlet pipe, one end of the liquid outlet pipe is sealed and connected to the second cavity, and the other end is connected to the water storage tank, the liquid outlet pipe is connected to the water pump for transporting the liquid in the second cavity to the water storage tank, the liquid inlet pipe is connected to the water storage tank and the first cavity, the liquid inlet pipe is connected to the water pump for transporting the liquid in the water storage tank to the first cavity, and the connection port is at the same level as the feed port;
[0024] The water storage tank is provided with a feeding port, a fourth motor is fixed on the water storage tank, and an output end of the fourth motor extends to the inside of the water storage tank and is fixedly connected with a mixing mechanism.
[0025] Furthermore, the unloading component includes: a pair of discharging mechanisms, the pair of discharging mechanisms are symmetrically arranged on both sides of the support shaft, each discharging mechanism includes: a first telescopic rod, a support plate and a limit plate, the ones are fixed at the bottom of the second cavity, the support plate is arranged between the support shaft and the discharge port, and one end thereof close to the discharge port is hinged to the bottom of the second cavity, the output end of the first telescopic rod is fixedly connected to the side of the bottom of the support plate away from the discharge port; the limit plate is fixed on the support shaft, and is used for limiting when the first telescopic rod lifts one end of the support plate.
[0026] Further, the cleaning component includes: a water tank, a second telescopic rod connected to a water pipe, a horizontal plate and a plurality of nozzles, the water tank is fixed above the shell, the second telescopic rod is fixed to the top of the first cavity, the output end of the second telescopic rod is fixedly connected to the horizontal plate, a plurality of nozzles are fixed to the bottom of the horizontal plate, and the water tank is connected to the plurality of nozzles respectively through the connecting water pipes;
[0027] The two ends of the transverse plate are fixedly connected with rubber pads.
[0028] Furthermore, the proportioning component includes: a plurality of weight sensors and a pair of liquid level sensors, each of the weight sensors is fixed in the middle of the filter cloth layer in each of the arc plates, and is used to measure the load-bearing thereon; the pair of liquid level sensors are respectively embedded in the surface of the support plate, and are used to measure the liquid level in the second cavity.
[0029] In addition, a method for using the livestock breeding waste treatment device comprises the following steps:
[0030] A: First, the solid-liquid mixture of animal husbandry waste is drained and fed into the second feed port, the first motor is started to drive the auger to break it up and enter the first cavity through the feed port, the third motor is started to drive the driving block and the driving plate to rotate, so that the driving plate drives the fixed plate in contact with it to rotate, and indirectly drives the entire filter assembly to rotate intermittently to prevent the feed position from being fixed and causing blockage. After the driving plate rotates a circle, it will contact another adjacent fixed plate; after the manure-water mixture passes through the filter cloth layer and the activated carbon layer, the sewage flows to the second cavity, and the solid remains on each arc plate. After the feeding is completed, the second telescopic rod is started to drive the cross plate to move downward. When the cross plate moves to the bottom of the feed port, the shell becomes a closed space. As the cross plate moves downward, the pressure in the first cavity increases, which can cause the residual water to flow downward into the second cavity through the filter cloth layer and the activated carbon layer; until the second telescopic rod moves to the preset position, each of the weight sensors measures and sends a signal to the controller to measure the solid weight;
[0031] B: The filtered sewage flows into the second cavity, and the liquid level height measured by the liquid level sensor sends a signal to the controller, and the weight of the sewage in the second cavity is calculated in combination with the volume and the preset density, and the liquid-to-solid ratio is calculated. According to the preset liquid-to-solid ratio, it is decided to extract or add the sewage in the second cavity. When the liquid-to-solid ratio is greater than the preset value, the pump on the liquid outlet pipe is started to extract the sewage in the second cavity into the water storage tank until the preset liquid-to-solid ratio is reached; when the liquid-to-solid ratio is less than the preset value, the second telescopic rod is reset, and the pump on the liquid inlet pipe is started again to add the water in the water storage tank. After the water is added, the second telescopic rod is repeatedly moved downward until the preset liquid-to-solid ratio is reached;
[0032] The liquid-to-solid (mass) ratio is 4 to 1;
[0033] C: After the second telescopic rod moves downward to form a closed space in the shell, start each second motor to drive the first connecting rod to rotate forward, so that each arc plate changes from a flat state to a vertical state, so that the solid residue above the arc plate falls into the second cavity, start the resistance wire to heat up, and at the same time drive the second telescopic rod to move downward to increase the pressure in the shell, so that the temperature rises to 180-350℃, stay for hydrothermal carbonization reaction for 0.5-12h, and after the reaction is completed, all sewage in the second cavity is extracted, and the solid hydrothermal carbon produced by the reaction is heated and dried, the second telescopic rod is reset, and the first telescopic rod is started to extend upward, driving one end of the support plate to move upward until it contacts the limit plate, and the discharge port is opened for collection;
[0034] D: The wastewater produced by the hydrothermal carbonization reaction is added with a microbial preparation through a feeding port in the water storage tank, the fourth motor is started to drive the mixing mechanism to mix and stir, and then the wastewater is discharged through a branch pipe, and the pump body in the water tank is started to flush the shell through each of the nozzles.
[0035] Beneficial effects of the present invention
[0036] The present invention discloses a livestock breeding waste treatment device and a use method thereof. Compared with the prior art, the present invention has the following beneficial effects:
[0037] 1. This application increases the boiling point of water by increasing the pressure inside the shell and generates hydrothermal carbon through a hydrothermal carbonization reaction, thereby achieving high-value-added recycling of low-value waste biomass and solving the serious environmental pollution problem caused by livestock breeding waste.
[0038] 2. The present application realizes the adjustment of the liquid-solid ratio through a relatively simple structure, and realizes the dual effects of promoting solid-liquid separation and increasing the reaction temperature by increasing the pressure inside the shell, so that the entire reaction process is carried out in the same reaction vessel, saving space and being highly practical;
[0039] 3. After the reaction is completed, the material can be discharged automatically to avoid the risk of burns caused by manual material removal;
[0040] 4. The filter components can rotate automatically to make the filtration more uniform and faster;
[0041] 5. The device can be automatically cleaned after use, saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 A schematic diagram of the overall structure of the device provided by the present invention;
[0043] Figure 2 A schematic diagram of the overall structure of the filter component provided by the present invention;
[0044] Figure 3 A schematic diagram of the connection between the U-shaped cover and the rotating shaft provided by the present invention;
[0045] Figure 4 A bottom view schematic diagram of a filter component provided by the present invention;
[0046] Figure 5 A schematic diagram of the external structure of the curved plate provided by the present invention;
[0047] Figure 6 A schematic diagram of the internal structure of the curved plate provided by the present invention;
[0048] Figure 7 A schematic diagram of the structure of the discharging component provided by the present invention;
[0049] Figure 8 This is a block diagram of the partial circuit control principle provided by the present invention.
[0050] In the figure,
[0051] 1. Shell; 2. Feed box; 3. Filter component; 4. Drive component; 5. Heating component; 6. Infusion component; 7. Unloading component; 8. Cleaning component; 9. Proportioning component;
[0052] 1. First cavity; 12. Second cavity; 13. Feed inlet; 14. Discharge outlet;
[0053] 21. Box body; 22. Auger; 23. First motor; 24. Second feed port; 25. Connecting pipe;
[0054] 31. annular outer cover; 32. outer edge; 33. support shaft; 34. opening; 35. arc plate; 36. first connecting rod; 37. second connecting rod; 38. round hole; 39. U-shaped cover; 310. second motor;
[0055] 351, filter cloth layer; 352, activated carbon layer;
[0056] 41. third motor; 42. driving block; 43. driving plate; 44. fixing rod;
[0057] 51. Resistance wire;
[0058] 61. liquid outlet pipe; 62. water pump; 63. water storage tank; 64. liquid inlet pipe; 65. feeding port; 66. fourth motor; 67. mixing mechanism;
[0059] 71. first telescopic rod; 72. supporting plate; 73. limiting plate;
[0060] 81. water tank; 82. second telescopic rod; 83. connecting water pipe; 84. horizontal plate; 85. nozzle; 86. rubber pad;
[0061] 91. Weight sensor; 92. Liquid level sensor. DETAILED DESCRIPTION
[0062] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention; it should be noted that in this application, for the convenience of description, the "left side" in the current view is the "first end", the "right side" is the "second end", the "upper side" is the "first end", and the "lower side" is the "second end". The purpose of such description is to clearly express the technical solution, and it should not be understood as an improper limitation on the technical solution of the present application.
[0063] See also Figure 1-Figure 8 The present invention provides a livestock breeding waste treatment device and a method for using the same, the specific contents of which are as follows:
[0064] Example 1
[0065] A livestock breeding waste treatment device, the device comprising:
[0066] A housing 1, wherein the housing 1 comprises a first cavity 11 and a second cavity 12, wherein discharge ports 14 are respectively provided at the bottoms of both sides of the second cavity 12, and a sealing valve is provided on the discharge port 14, and the sealing valve is connected to a controller (not shown in the figure);
[0067] A feed box 2 is provided at the first end of the shell 1, and the feed box 2 is connected to a feed port 13 opened on the side wall of the first cavity 11; further, the feed box 2 includes: a box body 21, a second feed port 24 is provided above the box body 21, a pair of motors 23 are fixedly connected to the side of the box body 21 away from the shell 1, each motor output end extends to the inside of the box body 21 and is fixedly connected to an auger 22, and the box body 21 is connected to the feed port 13 via a connecting pipe 25.
[0068] A filter component 3 is arranged between the first cavity 11 and the second cavity 12, and is used for solid-liquid separation of the manure-water mixture entering from the feed port 13, so that the sewage flows into the second cavity 12 through the filter component 3; further, the filter component 3 includes: an annular outer cover 31, a support shaft 33 and a plurality of arc-shaped plates 35, the top and bottom of the annular outer cover 31 are both provided with an outer edge 32 extending along the circumference, the annular outer cover 31 and the outer edge 32 are integrally formed and rotatably connected to the inner wall of the shell 1, and the annular outer cover 31 and the outer edge 32 can be rotatably connected to the inner wall of the shell 1 through a bearing; a plurality of openings 34 are evenly opened along the circumference in the middle of the annular outer cover 31, and each of the arc-shaped plates 35 is divided into two ends. The first connecting rod 36 and the second connecting rod 37 are fixedly connected respectively; each of the first connecting rods 36 is rotatably connected in the opening 34, and a second motor 310 is fixedly connected to the outside of each of the openings 34. The output end of the second motor 310 extends into the opening 34 and is fixedly connected to the first connecting rod 36. The support shaft 33 is fixed at the bottom center of the second cavity 12, and a U-shaped cover 39 is sleeved on the top thereof, and the two are rotatably connected. The U-shaped cover 39 has a plurality of circular holes 38 along the outer circumference, and each of the second connecting rods 37 is inserted and rotatably connected in each circular hole 38. When the arc plate 35 is in a flat state, the plurality of arc plates 35 are closely arranged to form a seamless filtering layer.
[0069] Each of the arc-shaped plates includes a filter cloth layer 351 and an activated carbon layer 352 .
[0070] A driving component 4, wherein the driving component 4 is arranged below the filter component 3, and drives the filter component 3 to rotate; further, the driving component 4 includes: a third motor 41, a driving block 42, a driving plate 43 and a plurality of fixed rods 44, wherein the third motor 41 is fixed on the outer wall of the second cavity 12, and its output end extends into the second cavity 12 and is fixedly connected to the driving block 42, and the driving block 42 is fixedly connected to the driving plate 43 above, and a plurality of the fixed plates 44 are evenly distributed along the circumference of the outer edge 32 and fixed at the bottom thereof, and the driving plate 43 contacts with any one of the fixed plates 44, and the driving plate 43 rotates under the drive of the third motor 41, and at the same time indirectly drives the fixed plate 44, the annular outer cover 31 and the arc plate 35 to rotate intermittently.
[0071] A heating component 5 is embedded in the inner wall of the second cavity 12 and is used to heat the second cavity 12 ; further, the heating component 5 is a resistance wire 51 .
[0072] The infusion component 6 is arranged at the second end of the shell 1, one end of the infusion component 6 is connected to the second cavity 12, and the other end is connected to the first cavity 11; further, the infusion component 6 includes: an outlet pipe 61, a water pump 62, a water storage tank 63 and an inlet pipe 64, one end of the outlet pipe 61 is sealed and connected to the second cavity 12, and the other end is connected to the water storage tank 63, the outlet pipe 61 is connected with the water pump 62, which is used to transport the liquid in the second cavity 12 to the water storage tank 63, the inlet pipe 64 is connected to the water storage tank 63 and the first cavity 11, the inlet pipe 64 is connected with the water pump 62, which is used to transport the liquid in the water storage tank 63 to the first cavity 11, and the connecting port is at the same level as the feed port 13; both the outlet pipe 61 and the inlet pipe 64 are provided with a one-way valve.
[0073] The water storage tank 63 is provided with a feeding port 65 , and a fourth motor 66 is fixed on the water storage tank 63 . The output end of the fourth motor 66 extends to the inside of the water storage tank 63 and is fixedly connected with a mixing mechanism 67 .
[0074] A material unloading component 7, wherein the material unloading component 7 is arranged at the bottom of the shell 1; further, the material unloading component 7 comprises: a pair of material unloading mechanisms, wherein the pair of material unloading mechanisms are symmetrically arranged on both sides of the support shaft 33, and each material unloading mechanism comprises: a first telescopic rod 71, a support plate 72 and a limit plate 73, wherein the first telescopic rod 71 is fixed at the bottom of the second cavity 12, the support plate 72 is arranged between the support shaft 33 and the material unloading port 14, and one end thereof close to the material unloading port 14 is hinged at the bottom of the second cavity 12, and the output end of the first telescopic rod 71 is fixedly connected to the side of the bottom of the support plate 72 away from the material unloading port 14; the limit plate 73 is fixed on the support shaft 33, and is used for limiting when the first telescopic rod 71 lifts one end of the support plate 72.
[0075] The cleaning component 8 is arranged at the top of the first cavity 11, and its output end component can reciprocate in the vertical direction; further, the cleaning component 8 includes: a water tank 81, a second telescopic rod 82 connected to a water pipe 83, a horizontal plate 84 and a plurality of nozzles 85, the water tank 81 is fixed above the shell 1, the second telescopic rod 82 is fixed at the top of the first cavity 11, and its output end is fixedly connected to the horizontal plate 84, a plurality of nozzles 85 are fixed at the bottom of the horizontal plate, and the water tank 81 is connected to the plurality of nozzles 85 respectively through the connecting water pipe 83; a one-way valve is connected above each of the nozzles 85.
[0076] Rubber pads 86 are fixedly connected to both ends of the transverse plate 84 .
[0077] The proportioning component 9 is arranged at the bottom of the first cavity 11 and the second cavity 12, respectively, and is used to detect the weight of the solid in the first cavity 11 and the liquid in the second cavity 12. Further, the proportioning component 9 includes: a plurality of weight sensors 91 and a pair of liquid level sensors 92, each of the weight sensors 91 is fixed in the middle of the filter cloth layer 351 in each of the arc plates 35, and is used to measure the load above it, and the pair of liquid level sensors 92 are respectively embedded in the surface of the support plate 72, and are used to measure the liquid level in the second cavity 12.
[0078] A method for using a livestock breeding waste treatment device, the method comprising the following steps:
[0079] A: First, the solid-liquid mixture of animal husbandry waste is drained and fed into the second feed port 24, the first motor 23 is started to drive the auger 22 to break it up and enter the first cavity 11 through the feed port 13, the third motor 41 is started to drive the driving block 42 and the driving plate 43 to rotate, so that the driving plate 43 drives the fixed plate 44 in contact with it to rotate, and indirectly drives the entire filter assembly to rotate intermittently to prevent the feed position from being fixed and causing blockage. After the driving plate 43 rotates a circle, it will contact another adjacent fixed plate 44; the manure-water mixture passes through the filter cloth layer 351 and the activated carbon layer 3 After the second telescopic rod 82 is moved to the second cavity 12, the solids are left above the arc plates 35. After the feeding is completed, the second telescopic rod 82 is started to drive the horizontal plate 84 to move downward. When the horizontal plate 84 moves to below the feeding port 13, the shell 1 becomes a closed space. As the horizontal plate 84 moves downward, the pressure in the first cavity 11 increases, which can cause the residual water to flow downward into the second cavity through the filter cloth layer 351 and the activated carbon layer 352. Until the second telescopic rod 82 moves to the preset position, each of the weight sensors 91 measures and sends a signal to the controller to measure the weight of the solids.
[0080] B: The filtered sewage flows into the second cavity 12, and the liquid level height measured by the liquid level sensor 92 sends a signal to the controller, and the weight of the sewage in the second cavity 12 is calculated in combination with the volume and the preset density, and the liquid-to-solid ratio is calculated. According to the preset liquid-to-solid ratio, it is decided to extract or replenish the sewage in the second cavity 12. When the liquid-to-solid ratio is greater than the preset value, the pump 62 on the liquid outlet pipe is started to pump the sewage in the second cavity 12 into the water storage tank 63 until the preset liquid-to-solid ratio is reached; when the liquid-to-solid ratio is less than the preset value, the second telescopic rod 82 is reset, and the pump 62 on the liquid inlet pipe is started again to replenish the water in the water storage tank 63. After replenishment, the second telescopic rod 82 is repeatedly operated to move downward until the preset liquid-to-solid ratio is reached;
[0081] The liquid-to-solid ratio is 4 to 1;
[0082] C: After the second telescopic rod 82 moves downward to form a closed space in the shell 1, each second motor 310 is started to drive the first connecting rod 36 to rotate forward 90 degrees, so that each arc plate 35 changes from a flat state to a vertical state, so that the solid residue above the arc plate 35 falls into the second cavity 12, and the resistance wire 51 is started to heat up. At the same time, the second telescopic rod 82 is driven downward to increase the pressure in the shell 1, so that the temperature is raised to 180°C, and the hydrothermal carbonization reaction is stopped for 12 hours. After the reaction is completed, all sewage in the second cavity 12 is extracted, and the solid hydrothermal carbon produced by the reaction is heated and dried, and the second telescopic rod 82 is reset, and the first telescopic rod 71 is started to extend upward, driving one end of the support plate 72 to move upward until it contacts the limit plate 73, and the discharge port 14 is opened for collection;
[0083] D: The wastewater produced by the hydrothermal carbonization reaction is added with a microbial agent through the feed port 65 in the water storage tank 63, and the fourth motor 66 is started to drive the mixing mechanism 67 to mix and stir, and then discharged through the branch pipe, and the pump body in the water tank 81 is started to flush the shell 1 through each of the nozzles 85.
[0084] Example 2
[0085] A livestock breeding waste treatment device, the structure of the device is the same as that described in Example 1;
[0086] A method for using a livestock breeding waste treatment device, the method comprising the following steps:
[0087] A: First, the solid-liquid mixture of animal husbandry waste is drained and fed into the second feed port 24, the first motor 23 is started to drive the auger 22 to break it up and enter the first cavity 11 through the feed port 13, the third motor 41 is started to drive the driving block 42 and the driving plate 43 to rotate, so that the driving plate 43 drives the fixed plate 44 in contact with it to rotate, and indirectly drives the entire filter assembly to rotate intermittently to prevent the feed position from being fixed and causing blockage. After the driving plate 43 rotates a circle, it will contact another adjacent fixed plate 44; the manure-water mixture passes through the filter cloth layer 351 and the activated carbon layer 3 After the second telescopic rod 82 is moved to the second cavity 12, the solids are left above the arc plates 35. After the feeding is completed, the second telescopic rod 82 is started to drive the horizontal plate 84 to move downward. When the horizontal plate 84 moves to below the feeding port 13, the shell 1 becomes a closed space. As the horizontal plate 84 moves downward, the pressure in the first cavity 11 increases, which can cause the residual water to flow downward into the second cavity through the filter cloth layer 351 and the activated carbon layer 352. Until the second telescopic rod 82 moves to the preset position, each of the weight sensors 91 measures and sends a signal to the controller to measure the weight of the solids.
[0088] B: The filtered sewage flows into the second cavity 12, and the liquid level height measured by the liquid level sensor 92 sends a signal to the controller, and the weight of the sewage in the second cavity 12 is calculated in combination with the volume and the preset density, and the liquid-to-solid ratio is calculated. According to the preset liquid-to-solid ratio, it is decided to extract or replenish the sewage in the second cavity 12. When the liquid-to-solid ratio is greater than the preset value, the pump 62 on the liquid outlet pipe is started to pump the sewage in the second cavity 12 into the water storage tank 63 until the preset liquid-to-solid ratio is reached; when the liquid-to-solid ratio is less than the preset value, the second telescopic rod 82 is reset, and the pump 62 on the liquid inlet pipe is started again to replenish the water in the water storage tank 63. After replenishment, the second telescopic rod 82 is repeatedly operated to move downward until the preset liquid-to-solid ratio is reached;
[0089] The liquid-to-solid ratio is 4 to 1;
[0090] C: After the second telescopic rod 82 moves downward to form a closed space in the shell 1, each second motor 310 is started to drive the first connecting rod 36 to rotate forward 90 degrees, so that each arc plate 35 is changed from a flat state to a vertical state, so that the solid residue above the arc plate 35 falls into the second cavity 12, and the resistance wire 51 is started to heat up. At the same time, the second telescopic rod 82 is driven downward to increase the pressure in the shell 1, so that the temperature is raised to 350°C, and the hydrothermal carbonization reaction is stopped for 0.5h. After the reaction is completed, all sewage in the second cavity 12 is extracted, and the solid hydrothermal carbon produced by the reaction is heated and dried, and the second telescopic rod 82 is reset, and the first telescopic rod 71 is started to extend upward, driving one end of the support plate 72 to move upward until it contacts the limit plate 73, and the discharge port 14 is opened for collection;
[0091] D: The wastewater produced by the hydrothermal carbonization reaction is added with a microbial agent through the feed port 65 in the water storage tank 63, and the fourth motor 66 is started to drive the mixing mechanism 67 to mix and stir, and then discharged through the branch pipe, and the pump body in the water tank 81 is started to flush the shell 1 through each of the nozzles 85.
[0092] Example 3
[0093] A livestock breeding waste treatment device, the structure of the device is the same as that described in Example 1;
[0094] A method for using a livestock breeding waste treatment device, the method comprising the following steps:
[0095] A: First, the solid-liquid mixture of animal husbandry waste is drained and fed into the second feed port 24, the first motor 23 is started to drive the auger 22 to break it up and enter the first cavity 11 through the feed port 13, the third motor 41 is started to drive the driving block 42 and the driving plate 43 to rotate, so that the driving plate 43 drives the fixed plate 44 in contact with it to rotate, and indirectly drives the entire filter assembly to rotate intermittently to prevent the feed position from being fixed and causing blockage. After the driving plate 43 rotates a circle, it will contact another adjacent fixed plate 44; the manure-water mixture passes through the filter cloth layer 351 and the activated carbon layer 3 After the second telescopic rod 82 is moved to the second cavity 12, the solids are left above the arc plates 35. After the feeding is completed, the second telescopic rod 82 is started to drive the horizontal plate 84 to move downward. When the horizontal plate 84 moves to below the feeding port 13, the shell 1 becomes a closed space. As the horizontal plate 84 moves downward, the pressure in the first cavity 11 increases, which can cause the residual water to flow downward into the second cavity through the filter cloth layer 351 and the activated carbon layer 352. Until the second telescopic rod 82 moves to the preset position, each of the weight sensors 91 measures and sends a signal to the controller to measure the weight of the solids.
[0096] B: The filtered sewage flows into the second cavity 12, and the liquid level height measured by the liquid level sensor 92 sends a signal to the controller, and the weight of the sewage in the second cavity 12 is calculated in combination with the volume and the preset density, and the liquid-to-solid ratio is calculated. According to the preset liquid-to-solid ratio, it is decided to extract or replenish the sewage in the second cavity 12. When the liquid-to-solid ratio is greater than the preset value, the pump 62 on the liquid outlet pipe is started to pump the sewage in the second cavity 12 into the water storage tank 63 until the preset liquid-to-solid ratio is reached; when the liquid-to-solid ratio is less than the preset value, the second telescopic rod 82 is reset, and the pump 62 on the liquid inlet pipe is started again to replenish the water in the water storage tank 63. After replenishment, the second telescopic rod 82 is repeatedly operated to move downward until the preset liquid-to-solid ratio is reached;
[0097] The liquid-to-solid ratio is 4 to 1;
[0098] C: After the second telescopic rod 82 moves downward to form a closed space in the shell 1, each second motor 310 is started to drive the first connecting rod 36 to rotate forward 90 degrees, so that each arc plate 35 is changed from a flat state to a vertical state, so that the solid residue above the arc plate 35 falls into the second cavity 12, and the resistance wire 51 is started to heat up. At the same time, the second telescopic rod 82 is driven downward to increase the pressure in the shell 1, so that the temperature is raised to 260°C, and the hydrothermal carbonization reaction is stopped for 6 hours. After the reaction is completed, all sewage in the second cavity 12 is extracted, and the solid hydrothermal carbon produced by the reaction is heated and dried, and the second telescopic rod 82 is reset, and the first telescopic rod 71 is started to extend upward, driving one end of the support plate 72 to move upward until it contacts the limit plate 73, and the discharge port 14 is opened for collection;
[0099] D: The wastewater produced by the hydrothermal carbonization reaction is added with a microbial agent through the feed port 65 in the water storage tank 63, and the fourth motor 66 is started to drive the mixing mechanism 67 to mix and stir, and then discharged through the branch pipe, and the pump body in the water tank 81 is started to flush the shell 1 through each of the nozzles 85.
[0100] All motors in this application are servo motors, the gravity sensor 91 is a load sensor, which can be a pressure sensor model HM91 of Nanjing Hongmu Technology Co., Ltd., and the liquid level sensor can be an ultrasonic liquid level sensor I92FST700-CS10 of Hunan First Sensor Co., Ltd.; each surface of the housing 1 is provided with an anti-corrosion coating; the controller can be a PLC controller; Figure 8 As shown, the control method of the present invention is controlled by an external controller, and the control circuit of the controller can be realized by simple programming by technicians in this field, which belongs to the common knowledge in this field, so the present invention will not explain the control method and circuit connection in detail.
Claims
1. A livestock breeding waste treatment device, characterized in that: The device includes: A shell (1), the shell (1) comprising a first cavity (11) and a second cavity (12), the second cavity (12) having discharge ports (14) at the bottoms of both sides thereof; A feed box (2) is provided at the first end of the shell (1), and the feed box (2) is connected to a feed port (13) provided on the side wall of the first cavity (11); a filter component (3), the filter component (3) being arranged between the first cavity (11) and the second cavity (12), and being used for performing solid-liquid separation on the manure-water mixture entering through the feed inlet (13), so that the sewage flows into the second cavity (12) through the filter component (3); a driving component (4), the driving component (4) being arranged below the filtering component (3) and driving the filtering component (3) to rotate; A heating component (5), the heating component (5) being embedded in the inner wall of the second cavity (12) and used for heating the interior of the second cavity (12); an infusion component (6), the infusion component (6) being arranged at the second end of the housing (1), one end of the infusion component (6) being connected to the second cavity (12), and the other end of the infusion component (6) being connected to the first cavity (11); A material removal component (7), wherein the material removal component (7) is arranged at the bottom of the housing (1); A cleaning component (8), the cleaning component (8) being arranged at the top of the first cavity (11), and the output end component of the cleaning component (8) being capable of reciprocating in a vertical direction; A matching component (9), the matching component (9) is arranged at the bottom of the first cavity (11) and the bottom of the second cavity (12), respectively, and is used to detect the weight of the solid in the first cavity (11) and the liquid in the second cavity (12), respectively.
2. The livestock breeding waste treatment device according to claim 1, characterized in that: The feed box (2) comprises: a box body (21), a second feed port (24) is provided on the top of the box body (21), a pair of motors (23) are fixedly connected to the side of the box body (21) away from the shell (1), each motor output end extends to the inside of the box body (21) and is fixedly connected to an auger (22), and the box body (21) is connected to the feed port (13) via a connecting pipe (25).
3. The livestock breeding waste treatment device according to claim 1, characterized in that: The filtering component (3) comprises: an annular outer cover (31), a support shaft (33) and a plurality of arc-shaped plates (35); the top and bottom of the annular outer cover (31) are both provided with outer edges (32) extending along the circumference; the annular outer cover (31) and the outer edges (32) are integrally formed and rotatably connected to the inner wall of the shell (1); a plurality of openings (34) are evenly opened along the circumference in the middle of the annular outer cover (31); a first connecting rod (36) and a second connecting rod (37) are respectively fixedly connected at both ends of each of the arc-shaped plates (35); each of the first connecting rods (36) is respectively rotatably connected in the openings (34); each of the openings (34) is provided with a plurality of openings (34) and a plurality of openings (34) arranged in a uniform manner along the circumference; 4) The outer side is fixedly connected with a second motor (310), the output end of the second motor (310) extends into the opening (34) and is fixedly connected with the first connecting rod (36), the support shaft (33) is fixed at the bottom center of the second cavity (12), the top of which is covered with a U-shaped cover (39), and the two are rotatably connected, the U-shaped cover (39) has a plurality of circular holes (38) along the outer circumference, and each of the second connecting rods (37) is inserted into and rotatably connected to each circular hole (38), and when the arc plate (35) is in a flat state, the plurality of the arc plates (35) are closely arranged to form a seamless filtering layer; Each of the arc-shaped plates comprises a filter cloth layer (351) and an activated carbon layer (352).
4. The livestock breeding waste treatment device according to claim 3, characterized in that: The driving component (4) comprises: a third motor (41), a driving block (42), a driving plate (43) and a plurality of fixed rods (44); the third motor (41) is fixed on the outer wall of the second cavity (12); an output end of the third motor (41) extends into the second cavity (12) and is fixedly connected to the driving block (42); the driving block (42) is fixedly connected to the driving plate (43) above; a plurality of the fixed plates (44) are evenly distributed along the circumference of the outer edge (32) and fixed at the bottom thereof; the driving plate (43) contacts with any one of the fixed plates (44); the driving plate (43) rotates under the drive of the third motor (41), and at the same time indirectly drives the fixed plate (44), the annular outer cover (31) and the arc plate (35) to rotate intermittently.
5. The livestock breeding waste treatment device according to claim 1, characterized in that: The heating component (5) is a resistance wire (51).
6. The livestock breeding waste treatment device according to claim 1, characterized in that: The infusion component (6) comprises: a liquid outlet pipe (61), a water pump (62), a water storage tank (63) and a liquid inlet pipe (64); one end of the liquid outlet pipe (61) is sealedly connected to the second cavity (12), and the other end is connected to the water storage tank (63); the liquid outlet pipe (61) is connected to the water pump (62) for transporting the liquid in the second cavity (12) to the water storage tank (63); the liquid inlet pipe (64) is connected to the water storage tank (63) and the first cavity (11); the liquid inlet pipe (64) is connected to the water pump (62) for transporting the liquid in the water storage tank (63) to the first cavity (11); the connection port is at the same level as the feed port (13); The water storage tank (63) is provided with a feeding port (65), a fourth motor (66) is fixed on the water storage tank (63), and an output end of the fourth motor (66) extends to the inside of the water storage tank (63) and is fixedly connected to a mixing mechanism (67).
7. The livestock breeding waste treatment device according to claim 3, characterized in that: The unloading component (7) comprises: a pair of unloading mechanisms, the pair of unloading mechanisms are symmetrically arranged on both sides of the support shaft (33), each unloading mechanism comprises: a first telescopic rod (71), a support plate (72) and a limit plate (73), the first telescopic rod (71) is fixed to the bottom of the second cavity (12), the support plate (72) is arranged between the support shaft (33) and the discharge port (14), and one end of the support plate (72) close to the discharge port (14) is hinged to the bottom of the second cavity (12), the output end of the first telescopic rod (71) is fixedly connected to the side of the bottom of the support plate (72) away from the discharge port (14); the limit plate (73) is fixed on the support shaft (33) and is used for limiting when the first telescopic rod (71) lifts one end of the support plate (72).
8. The livestock breeding waste treatment device according to claim 1, characterized in that: The cleaning component (8) comprises: a water tank (81), a second telescopic rod (82) connected to a water pipe (83), a horizontal plate (84) and a plurality of nozzles (85); the water tank (81) is fixed above the housing (1); the second telescopic rod (82) is fixed to the top of the first cavity (11); the output end of the second telescopic rod (82) is fixedly connected to the horizontal plate (84); a plurality of nozzles (85) are fixed to the bottom of the horizontal plate; and the water tank (81) is connected to the plurality of nozzles (85) respectively through the connecting water pipe (83); Rubber pads (86) are fixedly connected to both ends of the transverse plate (84).
9. The livestock breeding waste treatment device according to claim 7, characterized in that: The proportioning component (9) comprises: a plurality of weight sensors (91) and a pair of liquid level sensors (92); each of the weight sensors (91) is fixed in the middle of the filter cloth layer (351) in each of the arc-shaped plates (35) and is used to measure the load-bearing capacity above the filter cloth layer; and the pair of liquid level sensors (92) are respectively embedded in the surface of the support plate (72) and are used to measure the liquid level in the second cavity (12).
10. A method for using a livestock breeding waste treatment device, characterized in that: The method comprises the following steps: A: First, the solid-liquid mixture of animal husbandry waste is introduced into the second feed port (24), the first motor (23) is started to drive the auger (22) to break up the solid-liquid mixture and the solid-liquid mixture enters the first cavity (11) through the feed port (13), the third motor (41) is started to drive the driving block (42) and the driving plate (43) to rotate, so that the driving plate (43) drives the fixed plate (44) in contact with the driving plate (43) to rotate, and indirectly drives the entire filter assembly to rotate intermittently to prevent the feed position from being fixed and causing blockage. After the driving plate (43) rotates one circle, it will contact another adjacent fixed plate (44); the manure-water mixture passes through the filter cloth layer (351) and the activated carbon layer (351). 52), the sewage flows to the second cavity (12), and the solids remain above each arc plate (35). After the feeding is completed, the second telescopic rod (82) is started to drive the horizontal plate (84) to move downward. When the horizontal plate (84) moves to below the feeding port (13), the shell (1) becomes a closed space. As the horizontal plate (84) moves downward, the pressure in the first cavity (11) increases, which can cause the residual water to flow downward into the second cavity through the filter cloth layer (351) and the activated carbon layer (352); until the second telescopic rod (82) moves to a preset position, each of the weight sensors (91) measures and sends a signal to the controller to measure the weight of the solids; B: The filtered sewage flows into the second cavity (12), and the liquid level height measured by the liquid level sensor (92) sends a signal to the controller, and the weight of the sewage in the second cavity (12) is calculated by combining the volume and the preset density, and the liquid-to-solid ratio is calculated. According to the preset liquid-to-solid ratio, it is decided to extract or add sewage in the second cavity (12). When the liquid-to-solid ratio is greater than the preset value, the pump (62) on the liquid outlet pipe is started to extract the sewage in the second cavity (12) into the water storage tank (63) until the preset liquid-to-solid ratio is reached; when the liquid-to-solid ratio is less than the preset value, the second telescopic rod (82) is reset, and the pump (62) on the liquid inlet pipe is started again to add water into the water storage tank (63). After the water is added, the second telescopic rod (82) is repeatedly operated to move downward until the preset liquid-to-solid ratio is reached; The liquid-to-solid ratio is 4 to 1; C: After the second telescopic rod (82) moves downward to form a closed space inside the shell (1), each second motor (310) is started to drive the first connecting rod (36) to rotate forward 90 degrees, so that each arc plate (35) changes from a flat state to a vertical state, so that the solid residue above the arc plate (35) falls into the second cavity (12), the resistance wire (51) is started to increase the temperature, and at the same time, the second telescopic rod (82) is driven to move downward to increase the pressure inside the shell (1), so that the temperature rises to 180-350° C., and the hydrothermal carbonization reaction is carried out for 0.5-12 hours. After the reaction is completed, all sewage in the second cavity (12) is extracted, and the solid hydrothermal carbon produced by the reaction is heated and dried, the second telescopic rod (82) is reset, and the first telescopic rod (71) is started to extend upward, driving one end of the support plate (72) to move upward until it contacts the limit plate (73), and the discharge port (14) is opened for collection; D: The wastewater produced by the hydrothermal carbonization reaction is added with a microbial agent through the feed port (65) in the water storage tank (63), the fourth motor (66) is started to drive the mixing mechanism (67) to mix and stir, and then discharged through the branch pipe, and the pump body in the water tank (81) is started to flush the inside of the shell (1) through each of the nozzles (85).
Citation Information
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