Vibration casting molding system for high-aluminum castable and molding process of vibration casting molding system

Abstract

The invention discloses a vibration casting molding system for a high-aluminum castable and a molding process of the vibration casting molding system, and belongs to the field of high-aluminum casting. A vibration casting molding system for high-aluminum castable comprises a base and further comprises a vibration table, a conveying assembly arranged at the top end of the base, a supporting structure arranged on one side of the vibration table, a separation structure arranged at the top end of the base, a material injection structure arranged at the bottom end of the conveying assembly and a suspension assembly arranged on one side of the vibration table. The hydraulic cylinder drives the moving rod to move, so that the push block pushes the connecting rod to move upwards through the roller, and the push plate replaces a supporting spring to provide support for the vibration frame. By means of the design, the effective supporting function of the vibration frame is achieved, a supporting spring is stably replaced in the pouring mold conveying process, shaking of the vibration frame is greatly reduced, meanwhile, the placing height of the vibration frame is limited, it is ensured that the vibration frame is perfectly aligned with the storage frame, and therefore the smooth operation that the device automatically discharges the pouring mold is achieved.

Description

Technical Field

[0001] The invention relates to the technical field of high-aluminum casting, and in particular to a vibration casting molding system for high-aluminum casting material and a molding process thereof. Background Art

[0002] High-alumina castable is a kind of unshaped refractory material widely used in various high-temperature industrial furnaces and equipment. It has good refractory and wear resistance. During the pouring process of high-alumina castable, a vibration casting molding system for high-alumina castable is required. Through the vibration effect, the high-alumina castable can be arranged more closely in the casting mold, thereby improving its density, which helps to enhance the mechanical strength and wear resistance of the high-alumina castable, and at the same time reduce the defects of the high-alumina castable during the molding process, such as pores, cracks, etc.

[0003] After searching, the Chinese patent application number 202021168595.9 discloses a casting and molding vibration device for refractory materials, including a base, a vibration platform is slidably provided on the top of the base, a support block is fixedly provided on the left side of the top of the base, the support block and the vibration platform are connected by multiple groups of springs, and a matching vibration mechanism is provided at the top of the base and on the right side of the vibration platform. The utility model is provided with a vibration platform and a casting mold fixing mechanism to achieve the spacing adjustment of the two groups of support frames to meet the fixation of casting molds of different lengths. By driving the screw to make the pressure plate contact the casting mold, the casting mold can be fixed on the top of the vibration platform, which is convenient for quick disassembly and assembly of the casting mold while adapting to casting molds of different specifications, improving applicability and ensuring the stability of subsequent vibration operations; The above patent still has the following shortcomings: the vibration frame is prone to shaking during handling and transportation. Since the vibration frame is fixed by supporting springs, during the transportation process after the casting of the casting mold is completed, the vibration frame is prone to shaking due to the elastic effect of the supporting springs. This shaking will cause misalignment or offset between the component vibration frame and the storage rack, and then cause a jam when the first conveyor roller transports the casting mold, hindering the smooth movement of the casting mold. In this case, staff are often required to manually carry and adjust it, thereby reducing the production efficiency and continuity of the entire device. Summary of the invention

[0004] The purpose of the present invention is to solve the defect of the prior art that the vibration frame is easy to shake during the handling and conveying process. Since the vibration frame is fixed by supporting springs, during the conveying process after the casting of the casting mold is completed, the vibration frame is easy to shake due to the elastic action of the supporting springs. This shaking will cause misalignment or offset between the component vibration frame and the storage rack, and then cause a jam when the first conveyor roller conveys the casting mold, hindering the smooth movement of the casting mold. In this case, manual handling and adjustment are often required by staff, thereby reducing the production efficiency and production continuity of the entire device. A vibration casting molding system and a molding process for high-aluminum castables are proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A vibration casting molding system for high-aluminum casting material, comprising a base and also comprising: A vibration table is arranged on the top of the base, and a casting mold is arranged on the top of the vibration table; A conveying assembly is arranged on one side of the vibration table; A supporting structure is arranged on the top of the base and is used to support the vibration table; The separation structure is arranged at the bottom end of the conveying assembly and is used to drive the conveying assembly to move; A positioning structure, arranged on the top of the vibration table, is used to limit the position where the casting mold is placed; A suspension assembly is arranged on the top of the vibration table; A material conveying assembly is arranged on one side of the suspension assembly; The injection structure is arranged on one side of the suspension component and is used for directly injecting the slurry into the casting mold.

[0006] As a preferred technical solution of the present application, the vibration table includes a support spring fixed at the top of the base, a vibration frame fixed at the top of the support spring, a discharge trough installed on one side of the vibration frame, an electromagnetic vibrator installed on both sides of the bottom end of the vibration frame, a first conveying roller rotatably connected to the inside of the top of the vibration frame, and a second belt drive unit installed on one side of the vibration frame and connected to the first conveying roller at the output end. The conveying assembly includes a storage rack arranged on one side of the vibration frame, a second conveying roller rotatably connected to the inside of the top of the storage rack, and a first belt drive unit installed on one side of the storage rack and connected to the second conveying roller at the output end. The suspension assembly includes a support frame arranged at the top of the vibration frame, an electric slide installed at the top of the support frame, and a mobile frame installed at the moving end of the electric slide. The feeding assembly includes a connecting pipe installed at the top of the mobile frame, a first corrugated pipe connected to one side of the connecting pipe, a conveying pipe installed on one side of the first corrugated pipe, a concrete pump installed on one side of the conveying pipe, and a hopper installed at the top of the concrete pump.

[0007] As a preferred technical solution of the present application, the supporting structure includes a cover shell fixed on both sides of the top of the base, a guide block fixed at the bottom end of the cover shell, a moving rod sliding on the top of the guide block, a hydraulic cylinder installed at the top of the base, a push frame installed at the telescopic end of the hydraulic cylinder and connected to the moving rod, a push block fixed at the top of the moving rod, a connecting rod slidably connected to the inside of the cover shell, a roller installed at the bottom end of the connecting rod, a reset spring mounted on the outside of the connecting rod and located between the roller and the cover shell, and a push plate fixed at the top of the connecting rod.

[0008] As a preferred technical solution of the present application, the separation structure includes a folding frame rotatably connected to one side of the cover shell, a connecting seat fixed to one side of the moving rod and rotatably connected to the folding frame, a connecting plate rotatably connected to the other side of the folding frame and connected to the storage rack, a sliding seat slidably connected to one side of the folding frame and connected to the connecting plate, a pulley installed at the bottom end of the storage rack, and a track arranged at the bottom end of the pulley.

[0009] As a preferred technical solution of the present application, the positioning structure includes a fixed plate fixed at the bottom end of one side of the vibration frame, a first hydraulic telescopic rod fixed inside the fixed plate, a lifting plate installed at the telescopic end of the first hydraulic telescopic rod, a first sliding rod fixed on both sides of the bottom end of the lifting plate and slidably connected to the fixed plate, a friction block fixed at the top of the lifting plate, a friction wheel installed at the rotating end of the first conveying roller, a connecting frame fixed on both sides of the top of the lifting plate, a baffle fixed on one side of the connecting frame, and a guide plate installed on one side of the inside of the vibration frame and slidably connected to the baffle.

[0010] As a preferred technical solution of the present application, the injection structure includes connecting plates fixed on both sides of the mobile frame, a second hydraulic telescopic rod installed inside one group of connecting plates, a lifting seat fixed at the telescopic end of the second hydraulic telescopic rod, a second sliding rod slidably connected inside another group of connecting plates and connected to the lifting seat, an injection port fixed inside the lifting seat, and a second bellows installed at the top of the injection port and connected to the connecting pipe.

[0011] As a preferred technical solution of the present application, the connecting rod forms a telescopic structure with the cover shell through a reset spring, and the push blocks are distributed at equal intervals inside the moving rod.

[0012] As a preferred technical solution of the present application, the friction wheel and the friction block are located on the same vertical center line, and friction patterns are provided on the surfaces of the friction wheel and the friction block.

[0013] As a preferred technical solution of the present application, the connecting plate and the movable frame are welded into an integrated structure, the second bellows is in the shape of a hollow tubular structure with a wrinkled surface, and the second bellows is a retractable structure.

[0014] The present application also discloses a vibration casting molding process for high-aluminum castables, comprising the following steps: S1: Preparation: Place the device in the use area, ensure that it is placed horizontally and not prone to shaking, and clean the casting mold to keep the inside of the casting mold clean; S2: Loading: Pour the stirred high-aluminum castable material into the hopper, spray the concrete release agent into the casting mold, and place the casting mold neatly on the top of the first conveyor roller, and use the positioning structure to fix the position of the first conveyor roller; S3: Material distribution: Start the concrete delivery pump to inject the high-aluminum castable material in the hopper into the injection structure through the delivery pipe, the first corrugated pipe, and the connecting pipe, start the injection structure to move downward, so that the high-aluminum castable material is directly injected into the casting mold, start the electric slide to drive the moving frame to move, and inject materials into multiple groups of casting molds; S4: Vibration molding: Start the electromagnetic vibrator to make it vibrate and drive the vibration frame to shake on the top of the supporting spring, so as to vibrate and mold the high-aluminum casting material inside the casting mold, so that the high-aluminum casting material is evenly distributed in the casting mold and solidified; S5: Conveying stage: Use the supporting structure to support and fix the vibration frame, align the vibration frame with the storage frame, and at the same time, the separation structure pulls the vibration frame to contact the storage frame, control the positioning structure to loosen the first conveying roller, and start the second belt driving unit and the first belt driving unit to operate, and drive the first conveying roller to rotate through the second belt driving unit to convey the casting mold to the top of the second conveying roller, and then the first belt driving unit drives the second conveying roller to rotate to receive the output casting mold. When the casting mold accumulates to a certain number on the top of the second conveying roller, it is forked away by the forklift pallet; S6: Curing and demoulding: The high-aluminum castable inside the casting mold is solidified and formed by placing the casting mold in a light-proof and humid environment. The casting mold is then placed in a curing area for curing. The temperature and humidity in the curing area are controlled to ensure that the strength of the high-aluminum castable meets the design requirements. After curing, demoulding is performed to remove the finished product from the casting mold.

[0015] Compared with the prior art, the present invention provides a vibration casting molding process for high-aluminum castables, which has the following beneficial effects: 1. The vibration casting system for high-aluminum castables drives the moving rod to move through the hydraulic cylinder, and then the push block pushes the connecting rod upward through the roller, so that the push plate replaces the support spring to provide support for the vibration frame. This design not only realizes the effective support function of the vibration frame, but also stably replaces the support spring during the conveying process of the casting mold, greatly reducing the shaking of the vibration frame, and at the same time limits the placement height of the vibration frame to ensure that it is perfectly aligned with the storage rack, thereby realizing the smooth operation of the device automatically discharging the casting mold; 2. The vibration casting system for high-aluminum castables realizes the flexible contraction and extension of the folding frame by cooperating with the folding frame through the moving rod through the connecting seat. When the moving rod moves to the right, the folding frame contracts, and the connecting plate pulls the storage frame and the vibration frame to closely connect. When the moving rod moves to the left, the folding frame is pushed to extend, so that the storage frame and the vibration frame are easily separated. This automatic separation function greatly facilitates the separation and bonding of the storage frame and the vibration frame under vibration, ensuring the stability and efficiency of the casting mold transportation process; 3. The vibration casting system for high-aluminum castables uses the first hydraulic telescopic rod to push the lifting plate upward until the friction block is in close contact with the friction wheel, thereby locking and fixing the position of the first conveyor roller. At the same time, the baffle limits the placement of the casting mold. This locking and fixing function ensures that the position of the first conveyor roller is stable during the vibration process, effectively avoiding the slippage of the casting mold caused by vibration, and also ensures that the casting mold is placed safely and firmly, avoiding accidental dropping of the casting mold; 4. The vibration casting molding system for high-aluminum castables pushes the lifting seat downward through the second hydraulic telescopic rod, so that the injection port can accurately extend into the interior of the casting mold. This extension and feeding function greatly simplifies the injection process of high-aluminum castables, ensures that the castables can be directly and stably injected into the mold, and effectively avoids the outward splashing of the castables, thereby greatly reducing the waste of high-aluminum castables and improving production efficiency and material utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is one of the structural schematic diagrams of a vibration casting molding system for high-aluminum castables proposed by the present invention; Figure 2 This is a second structural schematic diagram of a vibration casting system for high-aluminum castables proposed by the present invention; Figure 3 A schematic diagram of the three-dimensional structure of a vibration table in a vibration casting molding system for high-aluminum castables proposed by the present invention; Figure 4 A schematic diagram of the three-dimensional cross-sectional structure of a vibration table in a vibration casting molding system for high-aluminum castables proposed by the present invention; Figure 5A three-dimensional structural schematic diagram of a support structure in a vibration casting molding system for high-aluminum castables proposed by the present invention; Figure 6 A schematic diagram of a three-dimensional cross-sectional structure of a support structure in a vibration casting molding system for a high-aluminum castable material proposed by the present invention; Figure 7 A three-dimensional structural schematic diagram of a separation structure in a vibration casting molding system for high-aluminum castables proposed by the present invention; Figure 8 A schematic diagram of a three-dimensional cross-sectional structure of a positioning structure in a vibration casting molding system for a high-aluminum castable material proposed by the present invention; Fig. 9 A vibration casting molding system for high-aluminum castables proposed by the present invention Figure 3 Schematic diagram of the structure of part A; Fig.10 This is a schematic diagram of the three-dimensional cross-sectional structure of the injection structure in a vibration casting molding system for a high-aluminum castable material proposed by the present invention.

[0017] In the figure: 1. Base; 2. Support structure; 201. Push frame; 202. Hydraulic cylinder; 203. Cover; 204. Push plate; 205. Guide block; 206. Moving rod; 207. Push block; 208. Roller; 209. Reset spring; 210. Connecting rod; 3. Separation structure; 301. Connecting plate; 302. Folding frame; 303. Sliding seat; 304. Connecting seat; 305. Track; 306. Pulley; 4. Support spring; 5. First conveying roller; 6. Positioning structure; 601. Lifting plate; 602. First hydraulic telescopic rod; 603. Fixed plate; 604. First sliding rod; 605. Friction block; 606. Friction wheel ; 607, baffle; 608, connecting frame; 609, guide plate; 7, casting mold; 8, injection structure; 801, lifting seat; 802, connecting plate; 803, second slide rod; 804, second hydraulic telescopic rod; 805, second bellows; 806, injection port; 9, support frame; 10, electric slide; 11, moving frame; 12, connecting pipe; 13, first bellows; 14, second conveying roller; 15, storage rack; 16, first belt drive unit; 17, hopper; 18, concrete conveying pump; 19, conveying pipe; 20, second belt drive unit; 21, vibration frame; 22, discharge chute; 23, electromagnetic vibrator. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention. Example

[0019] like Figures 1 to 10 As shown, an embodiment of the present invention provides a vibration casting molding system for high-aluminum castables, including a base 1, and also including: A vibration table is arranged on the top of the base 1, and a casting mold 7 is arranged on the top of the vibration table; A conveying assembly is arranged on one side of the vibration table; A support structure 2 is provided on the top of the base 1 and is used to support the vibration table; The separation structure 3 is arranged at the bottom end of the conveying assembly and is used to drive the conveying assembly to move; A positioning structure 6 is provided on the top of the vibration table and is used to limit the position where the casting mold 7 is placed; A suspension assembly is arranged on the top of the vibration table; A material conveying assembly is arranged on one side of the suspension assembly; The injection structure 8 is arranged on one side of the suspension assembly and is used to directly inject the slurry into the casting mold.

[0020] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, in one embodiment: the vibration table includes a support spring 4 fixed to the top of the base 1, a vibration frame 21 fixed to the top of the support spring 4, a discharge trough 22 installed on one side of the vibration frame 21, an electromagnetic vibrator 23 installed on both sides of the bottom of the vibration frame 21, a first conveying roller 5 rotatably connected to the inside of the top of the vibration frame 21, and a second belt drive unit 20 installed on one side of the vibration frame 21 and connected to the first conveying roller 5 at the output end. The conveying assembly includes a storage rack 15 arranged on one side of the vibration frame 21, a second conveying roller 14 rotatably connected to the inside of the top of the storage rack 15, and a belt drive unit 20 installed on one side of the vibration frame 21. A first belt drive unit 16 is provided on one side of the storage rack 15 and connected to the second conveying roller 14 at the output end. The suspension assembly includes a support frame 9 arranged at the top of the vibration frame 21, an electric slide 10 installed at the top of the support frame 9, and a mobile frame 11 installed at the moving end of the electric slide 10. The feeding assembly includes a connecting pipe 12 installed at the top of the mobile frame 11, a first corrugated pipe 13 connected to one side of the connecting pipe 12, a conveying pipe 19 installed at one side of the first corrugated pipe 13, a concrete conveying pump 18 installed at one side of the conveying pipe 19, and a hopper 17 installed at the top of the concrete conveying pump 18.

[0021] like Figure 5 and Figure 6 As shown, in one embodiment: the support structure 2 includes a cover 203 fixed on both sides of the top of the base 1, a guide block 205 fixed at the bottom end of the cover 203, a moving rod 206 sliding on the top of the guide block 205, a hydraulic cylinder 202 installed at the top of the base 1, a push frame 201 installed at the telescopic end of the hydraulic cylinder 202 and connected to the moving rod 206, a push block 207 fixed at the top of the moving rod 206, a connecting rod 210 slidably connected to the inside of the cover 203, a roller 208 installed at the bottom end of the connecting rod 210, and a roller 208 sleeved on the bottom of the connecting rod 210. A return spring 209 is located on the outside of the connecting rod 210 and between the roller 208 and the cover shell 203, and a push plate 204 is fixed on the top of the connecting rod 210; by starting the hydraulic cylinder 202 to push the moving rod 206 to move, the push block 207 pushes the connecting rod 210 upward through the roller 208, and the push plate 204 replaces the support spring 4 to support the vibration frame 21. During the transportation of the casting mold, the vibration frame 21 can be supported instead of the support spring 4, so that the vibration frame 21 is not easy to shake and the height of the vibration frame 21 is limited.

[0022] like Figure 7 As shown, in one embodiment: the separation structure 3 includes a folding frame 302 rotatably connected to one side of the cover 203, a connecting seat 304 fixed to one side of the moving rod 206 and rotatably connected to the folding frame 302, a connecting plate 301 rotatably connected to the other side of the folding frame 302 and connected to the storage rack 15, a sliding seat 303 slidably connected to one side of the folding frame 302 and connected to the connecting plate 301, a pulley 306 installed at the bottom end of the storage rack 15, and a track 305 set at the bottom end of the pulley 306; the moving rod 206 pushes the folding frame 302 to retract through the connecting seat 304, so that the connecting plate 301 pulls the storage rack 15 to dock with the vibration frame 21, and when the moving rod 206 moves to the left, the moving rod 206 pushes the folding frame 302 to extend, so that the storage rack 15 is separated from the vibration frame 21.

[0023] like Figure 8 and Fig. 9As shown, in one embodiment: the positioning structure 6 includes a fixed plate 603 fixed to the bottom end of one side of the vibration frame 21, a first hydraulic telescopic rod 602 fixed inside the fixed plate 603, a lifting plate 601 installed at the telescopic end of the first hydraulic telescopic rod 602, a first sliding rod 604 fixed to both sides of the bottom end of the lifting plate 601 and slidably connected to the fixed plate 603, a friction block 605 fixed to the top end of the lifting plate 601, a friction wheel 606 installed at the rotating end of the first conveying roller 5, and a connecting frame 608 fixed to both sides of the top end of the lifting plate 601. , a baffle 607 fixed on one side of the connecting frame 608, and a guide plate 609 installed on one side of the inner side of the vibration frame 21 and slidably connected to the baffle 607; the lifting plate 601 is pushed upward by the first hydraulic telescopic rod 602, so that the friction block 605 contacts the friction wheel 606, and the position of the first conveying roller 5 is locked and fixed. At the same time, the baffle 607 limits the position of the casting mold 7 to prevent the casting mold from falling, so that the position of the first conveying roller 5 is locked and fixed during the vibration process, so that the positioning structure 6 is not easily affected by the vibration and causes slippage.

[0024] like Fig.10 As shown, in one embodiment: the injection structure 8 includes connecting pieces 802 fixed on both sides of the mobile frame 11, a second hydraulic telescopic rod 804 installed in one group of the connecting pieces 802, a lifting seat 801 fixed at the telescopic end of the second hydraulic telescopic rod 804, a second sliding rod 803 slidably connected to the other group of connecting pieces 802 and connected to the lifting seat 801, an injection port 806 fixed in the lifting seat 801, and a second bellows 805 installed at the top of the injection port 806 and connected to the connecting pipe 12; the lifting seat 801 is pushed downward by the extension of the second hydraulic telescopic rod 804, so that the injection port 806 extends into the interior of the casting mold 7, so that the high-aluminum casting material can be directly injected into the interior of the casting mold, so that the high-aluminum casting material is not easy to splash outward.

[0025] like Figure 6 As shown, in one embodiment: the connecting rod 210 forms a telescopic structure with the cover shell 203 through the return spring 209, and the push blocks 207 are evenly distributed inside the moving rod 206; the return spring 209 is squeezed by the roller 208 to telescopically deform and store kinetic energy to facilitate the reset of the connecting rod 210 and the push plate 204, and the connecting rod 210 slides inside the cover shell 203 to limit the direction of movement of the connecting rod 210.

[0026] like Figure 8 As shown, in one embodiment: the friction wheel 606 and the friction block 605 are located on the same vertical center line, and the surfaces of the friction wheel 606 and the friction block 605 are provided with friction grooves; the friction block 605 is in contact with the friction wheel 606, so that the friction block 605 uses the friction grooves to lock and fix the position of the friction wheel 606, so that the first conveying roller 5 is not easy to roll.

[0027] like Fig.10 As shown, in one embodiment: the connecting piece 802 and the movable frame 11 are welded into an integrated structure, the second bellows 805 is in the shape of a hollow tubular structure with a wrinkled surface, and the second bellows 805 is a retractable structure; the second bellows 805 is stretched and extended to facilitate pouring the high-aluminum castable inside the connecting tube 12 into the inside of the injection port 806.

[0028] Specifically, when the vibration casting molding system for high-aluminum castable is used: the whole set of equipment is placed in the designated use area, and then the stirred high-aluminum castable is slowly poured into the hopper 17, and the concrete release agent is sprayed on the inside of the casting mold 7 to ensure that each casting mold 7 can be demoulded smoothly, and then the casting mold 7 is neatly placed on the first conveying roller 5, and the first conveying roller 5 is fixed by the positioning structure 6. After preparation, the concrete conveying pump 18 is started to inject the high-aluminum castable in the hopper 17 into the injection structure 8 through the conveying pipe 19, the first corrugated pipe 13, and the connecting pipe 12 in sequence, and the injection structure 8 is started to move it downward, and the high-aluminum castable is directly injected into the inside of the casting mold 7, and the electric slide 10 is started to drive the movement of the moving frame 11 to inject multiple groups of casting molds 7, and then the electromagnetic vibrator 23 is started to generate strong vibration, and this vibration drives the vibration frame 21 to perform high The high-aluminum casting material inside the casting mold 7 is vibrated by high-frequency vibration to vibrate and shape the high-aluminum casting material inside the casting mold 7, ensuring that the casting material is evenly distributed in the casting mold 7 and achieves a dense solidification effect. After the vibration is completed, the support structure 2 is used to firmly support and fix the vibration frame 21 to ensure that it can be accurately aligned with the storage rack 15. At the same time, the separation structure 3 pulls the storage rack 15 to make close contact with the vibration frame 21. Then, the positioning structure 6 is controlled to loosen the first conveying roller 5, and the second belt drive unit 20 and the first belt drive unit 16 are started to operate. The first conveying roller 5 is driven to rotate by the second belt drive unit 20 to convey the casting mold 7 to the second conveying roller 14. Then, the first belt drive unit 16 drives the second conveying roller 14 to rotate, and the output casting mold 7 is orderly received. When the casting mold 7 accumulates to a certain number on the top of the second conveying roller 14, it is forked away by a professional forklift pallet and sent to the maintenance area for subsequent maintenance.

[0029] After the vibration is completed, the hydraulic cylinder 202 is started to extend and push the push frame 201 to move, so that the push frame 201 drives the moving rod 206 to move to the right, so that the moving rod 206 pushes the push block 207 to contact the roller 208, and the roller 208 rolls along the inclined surface of the push block 207, so that the push block 207 pushes the connecting rod 210 to move upward through the roller 208, and the connecting rod 210 leaves the inside of the cover 203 and pushes the push plate 204 to contact the vibration frame 21, replacing the support spring 4 to support the vibration frame 21, so that the vibration frame 21 is placed stably and not easy to shake. In the process of roller 208 moving up along the inclined surface of push block 207, roller 208 squeezes return spring 209 to stretch and deform, and stores kinetic energy. When hydraulic cylinder 202 contracts and pulls moving rod 206 to move left, return spring 209 can push roller 208 to move down, so that connecting rod 210 and push plate 204 are reset. Connecting rod 210 slides inside cover 203 to limit the moving direction of connecting rod 210, so that connecting rod 210 is not easy to shake. Moving rod 206 slides on the outside of guide block 205 to make moving rod 206 move smoothly. When the moving rod 206 moves to the right, the moving rod 206 pushes the folding frame 302 through the connecting seat 304, so that the multiple groups of rods inside the folding frame 302 rotate and move, and the folding frame 302 shrinks. At the same time, the folding frame 302 pulls the storage rack 15 to move through the connecting plate 301, and the pulley 306 rolls on the surface of the track 305 to move the storage rack 15 to one side of the vibration frame 21, so that the storage rack 15 and the vibration frame 21 are connected, and the rods of the folding frame 302 are supported and guided by the sliding seat 303, so that the folding frame 302 can be extended and retracted. When the moving rod 206 moves to the left, the moving rod 206 pushes the folding frame 302 to extend through the connecting seat 304, so that the connecting plate 301 pushes the storage rack 15 to separate from the vibration frame 21, so that the vibration frame 21 can vibrate. When placing the casting mold 7, the first hydraulic telescopic rod 602 is started to extend, and the lifting plate 601 is pushed upward, so that the lifting plate 601 drives the friction block 605 to contact the friction wheel 606, and the friction block 605 is pressed against the friction wheel 606 to lock and fix the position of the first conveying roller 5, so that the first conveying roller 5 is not easy to roll. At the same time, the lifting plate 601 pushes the baffle plate 607 to lift through the connecting frame 608, so that the baffle plate 607 blocks the movement of the casting mold 7 and limits the placement position of the casting mold 7, so that the casting mold 7 is not easy to fall due to slippage during the vibration process. The first sliding rod 604 slides inside the fixed plate 603 to guide the movement of the lifting plate 601, so that the friction block 605 can accurately contact the friction wheel 606, and the guide plate 609 guides the movement of the baffle plate 607, so that the baffle plate 607 is not easy to bend and deform under pressure; During the injection process, the second hydraulic telescopic rod 804 is started to extend so that the second hydraulic telescopic rod 804 pushes the lifting seat 801 to move downward. At the same time, the lifting seat 801 drives the injection port 806 to extend into the interior of the casting mold 7, so that the high-aluminum castable is not easy to splash out during the pouring process. In this process, the second bellows 805 is extended to facilitate the high-aluminum castable inside the connecting pipe 12 to be poured into the injection port 806. The second sliding rod 803 slides inside the connecting piece 802, so that the lifting seat 801 can only move in a straight line. The truncated cone structure of the lifting seat 801 facilitates the storage of the folded second bellows 805, and at the same time, avoids the high-aluminum castable splashing on the surface of the second bellows 805 during the pouring process.

[0030] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A vibration casting system for high-aluminum castables, comprising a base (1), characterized in that: Also includes: A vibration table is arranged on the top of the base (1), and a casting mold (7) is arranged on the top of the vibration table; A conveying assembly is arranged on one side of the vibration table; A support structure (2) is arranged on the top of the base (1) and is used to support the vibration table; A separation structure (3) is arranged at the bottom end of the conveying assembly and is used to drive the conveying assembly to move; A positioning structure (6) is arranged on the top of the vibration table and is used to limit the position where the casting mold (7) is placed; A suspension assembly is arranged on the top of the vibration table; A material conveying assembly is arranged on one side of the suspension assembly; The injection structure (8) is arranged on one side of the suspension component and is used to directly inject the slurry into the casting mold.

2. A vibration casting system for high-aluminum castables according to claim 1, characterized in that: The vibration table comprises a support spring (4) fixed to the top of a base (1), a vibration frame (21) fixed to the top of the support spring (4), a discharge trough (22) installed on one side of the vibration frame (21), an electromagnetic vibrator (23) installed on both sides of the bottom of the vibration frame (21), a first conveying roller (5) rotatably connected to the inside of the top of the vibration frame (21), and a second belt drive unit (20) installed on one side of the vibration frame (21) and having an output end connected to the first conveying roller (5). The conveying assembly comprises a storage frame (15) arranged on one side of the vibration frame (21), a second conveying roller (14) rotatably connected to the inside of the top of the storage frame (15), and a second belt drive unit (20) installed on the storage frame (15). ) on one side and the output end of which is connected to the second conveying roller (14), the suspension assembly comprising a support frame (9) arranged at the top of the vibrating frame (21), an electric slide (10) installed at the top of the support frame (9), and a mobile frame (11) installed at the moving end of the electric slide (10); the material conveying assembly comprising a connecting pipe (12) installed at the top of the mobile frame (11), a first corrugated pipe (13) connected to one side of the connecting pipe (12), a conveying pipe (19) installed at one side of the first corrugated pipe (13), a concrete conveying pump (18) installed at one side of the conveying pipe (19), and a hopper (17) installed at the top of the concrete conveying pump (18).

3. A vibration casting system for high-aluminum castable according to claim 1, characterized in that: The support structure (2) comprises a cover shell (203) fixed on both sides of the top of the base (1), a guide block (205) fixed at the bottom of the cover shell (203), a moving rod (206) sliding on the top of the guide block (205), a hydraulic cylinder (202) installed at the top of the base (1), a push frame (201) installed at the telescopic end of the hydraulic cylinder (202) and connected to the moving rod (206), a push block (207) fixed at the top of the moving rod (206), a connecting rod (210) slidably connected to the inside of the cover shell (203), a roller (208) installed at the bottom of the connecting rod (210), a return spring (209) sleeved on the outside of the connecting rod (210) and located between the roller (208) and the cover shell (203), and a push plate (204) fixed at the top of the connecting rod (210).

4. A vibration casting system for high-aluminum castables according to claim 3, characterized in that: The separation structure (3) comprises a folding frame (302) rotatably connected to one side of the cover shell (203), a connecting seat (304) fixed to one side of the moving rod (206) and rotatably connected to the folding frame (302), a connecting plate (301) rotatably connected to the other side of the folding frame (302) and connected to the storage rack (15), a sliding seat (303) slidably connected to one side of the folding frame (302) and connected to the connecting plate (301), a pulley (306) installed at the bottom end of the storage rack (15), and a track (305) arranged at the bottom end of the pulley (306).

5. A vibration casting system for high-aluminum castable according to claim 2, characterized in that: The positioning structure (6) comprises a fixed plate (603) fixed to the bottom end of one side of the vibration frame (21), a first hydraulic telescopic rod (602) fixed inside the fixed plate (603), a lifting plate (601) installed at the telescopic end of the first hydraulic telescopic rod (602), a first sliding rod (604) fixed to both sides of the bottom end of the lifting plate (601) and slidably connected to the fixed plate (603), a friction block (605) fixed to the top end of the lifting plate (601), a friction wheel (606) installed at the rotating end of the first conveying roller (5), a connecting frame (608) fixed to both sides of the top end of the lifting plate (601), a baffle (607) fixed to one side of the connecting frame (608), and a guide plate (609) installed on one side of the inside of the vibration frame (21) and slidably connected to the baffle (607).

6. A vibration casting system for high-aluminum castable according to claim 2, characterized in that: The injection structure (8) comprises connecting plates (802) fixed on both sides of the mobile frame (11), a second hydraulic telescopic rod (804) installed inside one set of the connecting plates (802), a lifting seat (801) fixed at the telescopic end of the second hydraulic telescopic rod (804), a second sliding rod (803) slidably connected inside another set of connecting plates (802) and connected to the lifting seat (801), an injection port (806) fixed inside the lifting seat (801), and a second bellows (805) installed at the top of the injection port (806) and connected to the connecting pipe (12).

7. A vibration casting system for high-aluminum castable according to claim 3, characterized in that: The connecting rod (210) forms a telescopic structure with the cover shell (203) via a return spring (209), and the push blocks (207) are distributed at equal intervals inside the moving rod (206).

8. A vibration casting system for high-aluminum castables according to claim 5, characterized in that: The friction wheel (606) and the friction block (605) are located on the same vertical center line, and friction lines are formed on the surfaces of the friction wheel (606) and the friction block (605).

9. A vibration casting system for high-aluminum castable according to claim 6, characterized in that: The connecting piece (802) and the movable frame (11) are in a welded integrated structure, the second bellows (805) is in the shape of a hollow tubular structure with a wrinkled surface, and the second bellows (805) is a retractable structure.

10. A vibration casting process for high-aluminum castable according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: Preparation: Place the device in the use area, ensure that the device is placed horizontally and is not prone to shaking, and clean the casting mold (7) to keep the inside of the casting mold (7) clean; S2: Loading step: pouring the stirred high-aluminum castable material into the interior of the hopper (17), spraying a concrete release agent into the interior of the casting mold (7), and neatly placing the casting mold (7) on top of the first conveying roller (5), and fixing the position of the first conveying roller (5) using a positioning structure (6); S3: Material distribution step: by starting the concrete delivery pump (18), the high-aluminum castable material in the hopper (17) is injected into the interior of the injection structure (8) through the delivery pipe (19), the first corrugated pipe (13), and the connecting pipe (12); the injection structure (8) is started to move downward, so that the high-aluminum castable material is directly injected into the interior of the casting mold (7); the electric slide (10) is started to drive the moving frame (11) to move, and the multiple groups of casting molds (7) are injected; S4: Vibration molding: starting the electromagnetic vibrator (23) to operate, causing the electromagnetic vibrator (23) to vibrate and drive the vibration frame (21) to vibrate on the top of the support spring (4), thereby vibrating and molding the high-aluminum casting material inside the casting mold (7), so that the high-aluminum casting material is evenly distributed in the casting mold (7) and densely solidified; S5: Conveying step: the support structure (2) is used to support and fix the vibration frame (21) so that the vibration frame (21) is aligned with the storage frame (15). At the same time, the separation structure (3) pulls the vibration frame (21) to contact the storage frame (15). The positioning structure (6) is controlled to release the first conveying roller (5), and the second belt driving unit (20) and the first belt driving unit (16) are started to operate. The second belt driving unit (20) drives the first conveying roller (5) to rotate and convey the casting mold (7) to the top of the second conveying roller (14). Then, the first belt driving unit (16) drives the second conveying roller (14) to rotate to receive the output casting mold (7). When a certain number of casting molds (7) are accumulated on the top of the second conveying roller (14), they are taken away by a forklift pallet. S6: Curing and demoulding: The casting mold (7) is placed in a light-proof and humid environment to solidify the high-aluminum castable material inside the casting mold (7). The casting mold (7) is then placed in a curing area for curing. The temperature and humidity of the curing area are controlled to ensure that the strength of the high-aluminum castable material reaches the design requirements. After the curing is completed, demoulding is performed to remove the finished product from the casting mold (7).

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