Opening and closing type spraying mechanism for synthetic leather processing and spraying technology of opening and closing type spraying mechanism
The opening and closing type spraying mechanism addresses inefficiencies in synthetic leather production by allowing flexible adjustment of nozzles and pipes to match varying base cloth widths, optimizing material usage and reducing waste.
Patent Information
- Application Number
- CN202411641579.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-01-03
AI Technical Summary
Existing synthetic leather processing systems face inefficiencies in material usage due to the inability to adjust the spraying mechanism according to varying base cloth widths, leading to wasted raw materials.
An opening and closing type spraying mechanism with adjustable nozzles and pipes, controlled by an external and internal lifting plate system, allows for flexible adjustment based on base cloth width, ensuring optimal material distribution.
The mechanism enables precise control over the width and density of the spray, minimizing material waste by adapting to different base cloth widths during the synthetic leather production process.
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Figure CN119243487A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of processing and manufacturing of synthetic leather, and in particular relates to an opening and closing type spraying mechanism for synthetic leather processing and a spraying process thereof. Background Art
[0002] PU leather is the surface of polyurethane components, which is widely used in the decoration of bags, clothing, shoes, vehicles and furniture. It has been increasingly recognized by the market. Its application range is wide, the quantity is large, and the varieties are many. The quality of PU leather is also good or bad. Good PU leather is even more expensive than genuine leather, and the shaping effect is good and the surface is bright. When preparing the existing synthetic leather, the general structure is composed of a base and a surface layer. The surface layer of polyurethane is sprayed on the upper side of the base cloth to form the basic structure of the synthetic leather. When spraying the surface layer on the base cloth, the base cloth is generally transported through a conveying structure, and then polyurethane is sprayed on the upper side through a spray head. The synthetic leather is formed through the steps of rolling, drying, etc. However, when spraying, the width of different base cloths is generally different. When the base cloth with a smaller width is transported and sprayed, the paint sprayed from the nozzles on both sides above it cannot contact the base cloth, which will cause a waste of raw materials. Therefore, reasonable and convenient adjustment is required. Summary of the invention
[0003] In view of the above-mentioned deficiencies of the prior art, the present invention solves the problem of providing an open-and-closed spraying mechanism for synthetic leather processing that can be conveniently adjusted according to the synthesis of different widths.
[0004] To solve the above problems, the technical solution adopted by the present invention is as follows: A spray mechanism for processing synthetic leather with an opening and closing type, comprising a processing base, a conveying mechanism, a side bracket, a feed pipe, a material distribution bin, and an opening and closing type spray assembly; the conveying mechanism is installed on the upper end of the processing base; the side brackets are installed on both sides of the upper end of the processing base; the material distribution bin is installed between the two side brackets and distributed directly above the conveying mechanism; the feed pipe is connected and fixed on a side bracket, and the inner end of the feed pipe is connected to one side of the material distribution bin; the opening and closing type spray assembly is installed on the material distribution bin; the opening and closing type spray assembly comprises an external lifting plate, an internal lifting plate, a first nozzle, a second nozzle, a telescopic short pipe, a first opening and closing pipe, a second opening and closing pipe, a first pipeline, and a second pipeline; the lower side of the material distribution bin is connected to a plurality of first nozzles through a first pipeline, and the lower side of the material distribution bin is connected to a plurality of second nozzles through a second pipeline; the first nozzles and the second nozzles are distributed alternately in sequence; The first nozzles are evenly distributed on the outer side of the bottom of the fabric bin; the upper ends of the second pipes are respectively connected to the telescopic short pipes, which are located in the fabric bin; the built-in lifting plate is installed inside the fabric bin; a plurality of through holes are evenly arranged on the built-in lifting plate, and the second opening and closing pipes are respectively passed through and fixed on the through holes, and the lower ends of the second opening and closing pipes are respectively connected directly to the telescopic short pipes; a plurality of first opening and closing pipes are evenly installed on the lower side of the built-in lifting plate, and the lower sides of the first opening and closing pipes are respectively directly facing the first pipes; the external lifting plate is installed on the upper outside of the fabric bin, and the external lifting plate drives the built-in lifting plate to move up and down. When the built-in lifting plate moves downward, it drives the first opening and closing pipe to close the first pipe downward and drives the second opening and closing pipe to separate downward from the upper inner wall of the fabric bin. When the built-in lifting plate moves upward, it drives the first opening and closing pipe to separate upward from the first pipe and drives the second opening and closing pipe to close upward at the upper inner wall of the fabric bin.
[0005] Furthermore, lifting guide rods are respectively provided on both sides of the upper end of the built-in lifting plate; the upper ends of the lifting guide rods pass through the fabric bin and extend to the outside, and the upper ends of the two lifting guide rods are commonly connected to the external lifting plate; and driving cylinders are respectively provided on the side brackets, and the driving cylinders are driven up and down and connected to the sides of the external lifting plate.
[0006] Furthermore, both sides of the upper end of the material distributing bin are provided with through holes, sealing sleeves are provided in the through holes, and the lifting guide rod is slidably connected to the sealing sleeves.
[0007] Furthermore, the conveying mechanism is a conveyor belt for conveying the synthetic leather.
[0008] Furthermore, the outer ends of the first opening and closing tube and the second opening and closing tube are both provided with sealing ring bodies.
[0009] Furthermore, the telescopic short tube is made of a bellows material.
[0010] Furthermore, a material storage box is provided on one side of the upper end of the processing base; the outer end of the feed pipe is inserted and connected to the material storage box; and a driving pump body is provided on the feed pipe.
[0011] The invention discloses a spraying process of an opening and closing type spraying mechanism for processing synthetic leather, and the steps are as follows: the synthetic leather is transported through a conveying mechanism, when the width of the synthetic leather is large, the external lifting plate is driven to move upward by a driving cylinder, the external lifting plate drives the internal lifting plate to move upward by a lifting guide rod, the internal lifting plate drives a first opening and closing pipe to separate upward from a first pipeline and drives a second opening and closing pipe to close upward at the upper inner wall of a material distribution bin, so that the first opening and closing pipe and a first nozzle are opened, and the second opening and closing pipe and the second nozzle are closed, so that spraying is performed through a plurality of first nozzles; when the width of the synthetic leather is small, the external lifting plate is driven to move downward by a driving cylinder, the external lifting plate drives the internal lifting plate to move downward by a lifting guide rod, the internal lifting plate drives the first opening and closing pipe to close the first pipeline downward and drives the second opening and closing pipe to separate downward from the upper inner wall of the material distribution bin, so that the first opening and closing pipe and the first nozzle are closed, and the second opening and closing pipe and the second nozzle are opened, so that spraying is performed through a plurality of second nozzles, so that reasonable adjustment can be performed according to different widths of synthetic leather to avoid waste of raw materials.
[0012] The beneficial effects of the present invention are as follows: The external lifting plate of the present invention drives the internal lifting plate to move up and down through the lifting guide rod, which can drive the position state of the first opening and closing pipe and the second opening and closing pipe, and then control the opening and closing state of multiple first nozzles and multiple second nozzles, so as to change the width and density of the spraying below the material bin, and can be conveniently and flexibly adjusted according to the different widths of the products. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the present invention.
[0014] Figure 2 It is a schematic structural diagram of the first spray head performing spraying in the open-close spray assembly of the present invention.
[0015] Figure 3 It is a schematic structural diagram of the second nozzle performing spraying in the on-off spray assembly of the present invention.
[0016] Figure 4 For the present invention Figure 2 An enlarged structural diagram of the middle material distribution bin and the opening and closing spraying components.
[0017] Figure 5 For the present invention Figure 4 The enlarged structural diagram in the middle.
[0018] Figure 6 For the present invention Figure 3The enlarged structural diagram in the middle. DETAILED DESCRIPTION
[0019] The present invention will be further described in detail below in conjunction with the accompanying drawings.
[0020] like Figures 1 to 6 As shown, a spraying mechanism for synthetic leather processing with an opening and closing type includes a processing base 1, a conveying mechanism 2, a side bracket 3, a feed pipe 4, a material distribution bin 5, and an opening and closing type spraying assembly 6; the conveying mechanism 2 is installed on the upper end of the processing base 1; the side brackets 3 are installed on both sides of the upper end of the processing base 1; the material distribution bin 5 is installed between the two side brackets 3 and is distributed directly above the conveying mechanism 2; the feed pipe 4 is connected and fixed on a side bracket 3, and the inner end of the feed pipe 4 is connected to one side of the material distribution bin 5; the opening and closing type spraying assembly 6 is installed on the material distribution bin 5; the opening and closing type spraying assembly 6 includes an external lifting plate 61, an internal lifting plate 62, a first nozzle 63, a second nozzle 64, a telescopic short pipe 65, a first opening and closing pipe 66, a second opening and closing pipe 67, a first pipeline 68, and a second pipeline 69; the lower side of the material distribution bin 5 is connected to a plurality of first nozzles 63 through a first pipeline 68, and the lower side of the material distribution bin 5 is connected to a plurality of second nozzles 64 through a second pipeline 69; the first nozzles 63 and the second nozzles 64 are alternately distributed in sequence; the outer side of the bottom of the material distribution bin 5 is evenly divided The first nozzle 63 is arranged on the fabric bin 5, so that the distribution length of the first nozzle 63 is greater than the length of the second nozzle 64; the upper ends of the second pipes 69 are respectively connected to the telescopic short tubes 65, and the telescopic short tubes 65 are located in the fabric bin 5; the built-in lifting plate 62 is installed inside the fabric bin 5; a plurality of through holes are evenly arranged on the built-in lifting plate 62, and the second opening and closing tubes 67 are respectively fixed on the through holes, and the lower ends of the second opening and closing tubes 67 are respectively connected to the telescopic short tubes 65; a plurality of first opening and closing tubes 66 are evenly installed on the lower side of the built-in lifting plate 62, and the first The lower sides of the opening and closing pipes 66 are respectively opposite to the first pipes 68; the external lifting plate 61 is installed on the upper outside of the fabric bin 5, and the external lifting plate 61 drives the internal lifting plate 62 to move up and down. When the internal lifting plate 62 moves downward, it drives the first opening and closing pipe 66 to close the first pipe 68 downward and drives the second opening and closing pipe 67 to separate downward from the upper inner wall of the fabric bin 5. When the internal lifting plate 62 moves upward, it drives the first opening and closing pipe 66 to separate upward from the first pipe 68 and drives the second opening and closing pipe 67 to close upward at the upper inner wall of the fabric bin 5.
[0021] like Figures 1 to 6As shown, in order to conveniently drive the built-in lifting plate 62 up and down, further, lifting guide rods 621 are respectively provided on both sides of the upper end of the built-in lifting plate 62; the upper ends of the lifting guide rods 621 pass through the cloth bin 5 and extend to the outside, and the upper ends of the two lifting guide rods are commonly connected to the external lifting plate 61; the side brackets 3 are respectively provided with driving cylinders 7, and the driving cylinders 7 are connected to the side of the external lifting plate 61 for driving up and down. In order to ensure the sealing performance, further, the upper ends of the cloth bin 5 are provided with through holes 51 on both sides, and the through holes are provided with sealing sleeves 52, and the lifting guide rods 621 are slidably connected to the sealing sleeves 52. Further, the conveying mechanism 2 is a conveyor belt for conveying synthetic leather. Further, the outer ends of the first opening and closing pipe 66 and the second opening and closing pipe 67 are both provided with sealing ring bodies 8. Further, the telescopic short pipe 65 is made of corrugated pipe material. Furthermore, a material storage box 8 is provided on one side of the upper end of the processing base 1; the outer end of the feed pipe 4 is inserted and connected to the material storage box 8; and a driving pump body 41 is provided on the feed pipe 4.
[0022] like Figures 1 to 6 As shown, a spraying process of an opening and closing type spraying mechanism for processing synthetic leather, the steps are as follows: the synthetic leather is conveyed through the conveying mechanism 2, when the width of the synthetic leather is large, the external lifting plate 61 is driven by the cylinder 7 to move upward, the external lifting plate 61 drives the internal lifting plate 62 to move upward through the lifting guide rod 621, the internal lifting plate 62 drives the first opening and closing pipe 66 to separate upward from the first pipeline 68 and drives the second opening and closing pipe 67 to close upward at the upper inner wall of the cloth bin 5, so that the first opening and closing pipe 66 and the first nozzle 63 are opened, and the second opening and closing pipe 67 and the first nozzle 64 are closed, and so on through multiple first opening and closing pipes 66 and the first nozzle 63 are opened, and the second opening and closing pipe 67 and the first nozzle 64 are closed. A nozzle 63 is used for spraying; when the width of the synthetic leather is small, the external lifting plate 61 is driven downward by the driving cylinder, and the external lifting plate 61 drives the internal lifting plate 62 to move downward through the lifting guide rod 621, and the internal lifting plate 62 drives the first opening and closing pipe 66 to close the first pipeline 68 downward and drives the second opening and closing pipe 67 to separate downward from the upper inner wall of the cloth bin 5, so that the first opening and closing pipe 66 and the first nozzle 63 are closed, and the second opening and closing pipe 67 and the first nozzle 64 are opened, so that spraying is carried out through multiple first nozzles 64, which can be reasonably adjusted according to different synthetic leather widths to avoid waste of raw materials.
[0023] The external lifting plate 61 of the present invention drives the internal lifting plate 62 to move up and down through the lifting guide rod 621, which can drive the position state of the first opening and closing tube 66 and the second opening and closing tube 67, and then control the opening and closing state of multiple first nozzles 63 and multiple first nozzles 64, so as to change the width and density of the spraying below the material bin 5, and can be conveniently and flexibly adjusted according to the different widths of the products.
[0024] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An opening and closing type spraying mechanism for synthetic leather processing, characterized in that: It includes a processing base, a conveying mechanism, a side bracket, a feed pipe, a material distribution bin, and an opening and closing type spraying assembly; the conveying mechanism is installed on the upper end of the processing base; the side brackets are installed on both sides of the upper end of the processing base; the material distribution bin is installed between the two side brackets and distributed directly above the conveying mechanism; the feed pipe is passed through and fixed on a side bracket, and the inner end of the feed pipe is connected to one side of the material distribution bin; the opening and closing type spraying assembly is installed on the material distribution bin; the opening and closing type spraying assembly includes an external lifting plate, an internal lifting plate, a first nozzle, a second nozzle, a telescopic short pipe, a first opening and closing pipe, a second opening and closing pipe, a first pipeline, and a second pipeline; the lower side of the material distribution bin is connected to multiple first nozzles through a first pipeline, and the lower side of the material distribution bin is connected to multiple second nozzles through a second pipeline; the first nozzle and the second nozzle are distributed alternately in sequence; the bottom of the material distribution bin The first nozzles are evenly distributed on the outside; the upper ends of the second pipes are respectively connected to the telescopic short tubes, which are located in the fabric bin; the built-in lifting plate is installed inside the fabric bin; a plurality of through holes are evenly arranged on the built-in lifting plate, and the second opening and closing tubes are respectively fixed on the through holes, and the lower ends of the second opening and closing tubes are respectively connected directly to the telescopic short tubes; a plurality of first opening and closing tubes are evenly installed on the lower side of the built-in lifting plate, and the lower sides of the first opening and closing tubes are respectively directly facing the first pipes; the external lifting plate is installed on the upper outside of the fabric bin, and the external lifting plate drives the built-in lifting plate to move up and down. When the built-in lifting plate moves downward, it drives the first opening and closing tube to close the first pipe downward and drives the second opening and closing tube to separate downward from the upper inner wall of the fabric bin. When the built-in lifting plate moves upward, it drives the first opening and closing tube to separate upward from the first pipe and drives the second opening and closing tube to close upward at the upper inner wall of the fabric bin.
2. The open-close type spraying mechanism for synthetic leather processing according to claim 1, characterized in that: Lifting guide rods are respectively provided on both sides of the upper end of the built-in lifting plate; the upper ends of the lifting guide rods pass through the cloth bin and extend to the outside, and the upper ends of the two lifting guide rods are commonly connected to the external lifting plate; driving cylinders are respectively provided on the side brackets, and the driving cylinders are driven up and down and connected to the sides of the external lifting plate.
3. The open-close type spraying mechanism for synthetic leather processing according to claim 2, characterized in that: Both sides of the upper end of the material distributing bin are provided with through holes, sealing sleeves are arranged in the through holes, and the lifting guide rods are slidably connected with the sealing sleeves.
4. The open-close type spraying mechanism for synthetic leather processing according to claim 1, characterized in that: The conveying mechanism is a conveyor belt for conveying the synthetic leather.
5. The open-close type spraying mechanism for synthetic leather processing according to claim 1, characterized in that: The outer ends of the first opening and closing pipe and the second opening and closing pipe are both provided with sealing ring bodies.
6. The open-close type spraying mechanism for synthetic leather processing according to claim 1, characterized in that: The telescopic short tube is made of a bellows material.
7. The open-close type spraying mechanism for synthetic leather processing according to claim 1, characterized in that: A material storage box is provided on one side of the upper end of the processing base; the outer end of the feed pipe is inserted and connected to the material storage box; and a driving pump body is provided on the feed pipe.
8. A spraying process of the open-close type spraying mechanism for processing synthetic leather according to claim 2, characterized in that: The steps are as follows: the synthetic leather is conveyed through a conveying mechanism, when the width of the synthetic leather is large, the external lifting plate is driven to move upward by a driving cylinder, the external lifting plate drives the internal lifting plate to move upward through a lifting guide rod, the internal lifting plate drives the first opening and closing pipe to separate upward from the first pipeline and drives the second opening and closing pipe to close upward at the upper inner wall of the cloth bin, so that the first opening and closing pipe and the first nozzle are opened, the second opening and closing pipe and the second nozzle are closed, and spraying is performed through multiple first nozzles; when the width of the synthetic leather is small, the external lifting plate is driven to move downward by a driving cylinder, the external lifting plate drives the internal lifting plate to move downward through a lifting guide rod, the internal lifting plate drives the first opening and closing pipe to close the first pipeline downward and drives the second opening and closing pipe to separate downward from the upper inner wall of the cloth bin, so that the first opening and closing pipe and the first nozzle are closed, the second opening and closing pipe and the second nozzle are opened, and spraying is performed through multiple second nozzles, so that reasonable adjustment can be made according to different widths of synthetic leather to avoid waste of raw materials.